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Battenfeld Extrusionstechnik manufactures complete inline and out-of-line extrusion systems for Polyester (PET) film:
- film thicknesses of 100 m - 1200 m
- multi-layer and laminated film
- main applications are in food packaging
With Battenfeld Extrusionstechnik's specially designed co-rotating twin-screw extruders for A-PET film extrusion, non-pre-dried material can be run without problems.
Thus, processors benefit from:
- energy savings
- higher flexibility
- better film quality
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Battenfeld Extrusionstechnik manufactures extrusion lines for the production of window profiles with output rates of 15 kg/h - 800 kg/h.
- extruders can be operated with all major die systems
- custom-made line configurations
- Battenfeld Extrusionstechnik also offers the compact and standardized winBEX extrusion line for window profiles
- winBEX is suitable for processing WPC
- woodfiber content of 60% possible.
Main features and advantages of winBEX extrusion lines:
Consist of standardized and perfectly matching line components, including:
- different extruder sizes
- calibrating table with 2m and 5,5m segments
- caterpillar or belt haul-off
- saw or knife cutting device
- all wood-plastic-composites currently available can be processed with this standard line
- short delivery times
- excellent price-performance ratio.
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Battenfeld Extrusionstechnik is your reliable partner for complete extrusion lines for PE and PP plastic pipes with output rates of 50 kg/h - 2500 kg/h
and pipe diameters of 10 mm - 2000 mm.
Major applications include:
- potable water
- sewage water
- gas
- cable protection
Production systems for PO pipes manufactured by Battenfeld Extrusionstechnik offer processors many advantages.
High output rates through:
- direct-driven extruders
- barrier screws
- wear-resistant stellite screw flights
- bimetallic barrels
Lattice basket dies for:
- low pressure build-up
- even melt distribution
- wide processing window
- excellent wall thickness control
- fast color change
- especially suited also for multi-layer pipes
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Battenfeld Extrusionstechnik is a leading supplier of complete extrusion systems for the production of PVC pipes with output rates of 50 kg/h - 1500 kg/h and pipe diameters of 10 mm - 1200 mm.
Major applications include:
- potable water
- hot water (C-PVC)
- sewage water
- cable protection
Production systems for PVC pipes made by Battenfeld Extrusionstechnik offer processors decisive advantages:
- small footprint due to compact extruder design
- maintenance-free screw temperature control
- optimum screw wear resistance
Our PVC double spider dies offer the following advantages:
- low pressure build-up
- higher volume within the die
- higher throughput
- no continuous spider marks
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for
PE-Xb and PE-Xc pipes for pipe diameters of 12 mm - 160 mm.
Main applications include pipe for:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- industrial applications, e.g. pressurized air.
Major characteristics of cross-linked Polyethylen:
- Highly increases the thermal and mechanical properties of a flexible
Polyethylen pipe
Major advantages are shorter assembly times and the laging (embedding) of pipes regardless of heat expansion.
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With the further improved argos range, Cincinnati Extrusion offers high-performance parallel twin-screw extruders which are designed for utmost reliability and maximum productivity with output ranges of up to 1,500 kg/hr.
Argos extruders ensure high output capacity and an unique processing latitude. The processing unit with an effective L/D ratio of 28:1 keeps stress on the raw material at a minimum by efficient heat transfer. This is guaranteed by an optimal residence time spectrum and large internal surfaces.
An innovative 4-shaft concept is used for the distributor drive and enables using high torques at low screw speed. Overheating is thereby avoided so that consistent top product quality is ensured.
Using the Intracool screw temperature process, more energy can be transported than with any other external temperature control system.
Easily matching any liquid cooling system in efficiency, the apc high-capacity air cooling system offers the advantage of higher reliability combined with perfect temperature control and maintenance requirements practically down to zero.
With the new EXcPro-XP microprocessor control unit a new dimension of user-friendliness and data communication capability has become reality.
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Battenfeld extruding technology supplies complete extruding lines and automatic control engineering for the production from mono and multi-laminated plastic plates to the subsequent treatment in the deep-drawing and as semi-finished material for technical applications:
- Disk thicknesses from 1 mm to >20 mm
- Materials: HP, PP, PE, ABS, SAN
Battenfeld extruding technology successfully supplies plants for many years to the extruding of plates for the following applications:
- Refrigerator plates
- Applications of sanitary, e.g. Bath tubs and shower cubicles
- Automobile industry
- Chemical industry
- Furniture industry
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Division profile
Systems to manufacture blown film have formed part of ALPINE's product range since 1955.
The reliability of these film blowing lines is well known, just as are the long years of experience we have had in the design and manufacture of such complex production equipment.
Our three testing centres - in Augsburg, USA and Japan - are equipped with state-of-the-art machines and components, and are used for both customer and development trials. Test series using the laboratory equipment can be carried out under as-real conditions so that the results fully reflect Alpine's capabilities.
Program Overview
Blown Film Lines
Extruder
Film Die Heads
Film Cooling
Film Calibration
Film Take-off units
Film Winders
Film Orientation Lines
Process Control
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Globally, blown film lines have become a mass product, for which there is high demand in diverse areas of application. The increased variety of products, as well as the growing production quantities go hand in hand with increasing quality requirements. The Reifenhuser product program for blown film extrusion lines meets all these demands, thanks to the innovative components and overall concept.
Areas of application
The range of applications of blown films produced on Reifenhuser lines
is huge. Antistatic films, stretch films and protective films are used in the automotive and electronics industries, for example. In the field of industrial packaging, shrink hood films, stretch hood films and heavy duty sack film are manufactured on Reifenhuser lines. A remarkably wide product range include films for the consumer goods industry, fine shrink films, pallet wrap films, furthermore it includes laminating and adhesive films, as well as barrier films. Lines for agricultural products, such as crop forcing, cover and silage films, as well as building protection films, have been a Reifenhuser speciality for many years.
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a.The production line is configured with single screw extruder and grooved feed barrel, which ensures extruding in high efficiency.
b.Corrugated forming system with strong cooling ability ensures constant production with high speed .
c.The mould surface is nitrided and polished. A wall thinksness-regulating device is equiped in die lip to be suitable for production of different raw materials and ring resistance materials.
d.Advanced on line stocking fuction lowers the investment and increases the efficiency.
e.The line adopts SIMENS PLC computer controled system with touched screen man-machine interface, with guarantee automatic and reliable operation.
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HDPE silicon core pipes production line is a new product,developed by our company on the base of absorbing and digesting advancedtechnology from the world. HDPE silicon core pipes made by the production line are casing pipes widely used at home and abroad for the protection of light cable and electric cable.
As a new casing pipe for the protection of light and electric cable, HDPE silicon core pipes are characterized by corrosion-resistance, agereistor little friction coefficient of inner wall,good insulativity,and can be fixed very soon. It has been used in Europe for more than 10 years,and also has been initially used in China. It can be widely userd for the protection of light cable of expressway,post and telecommunications and special networks of military,so make the light and electric cable as pipeline.
Integrated with three-layer co-extrusion,cooling and finalizing the design,drawing and winding,the production line is characterized by high automaticity,even plasticzation,long life,easy,operation and mainteance. So it is in chemical and construcion firmis good graces.
Extruder
SJ-65/30B
SJ-90/30B
SJ-120/30B
SJ-150/30B
SJ-30/25B
SJ-45/30B
SJ-25/25B
SJ-25/25B
SJ-30/25B
SJ-30/25B
Pipe Dia(mm)
%u03A620-63
%u03A620-160
%u03A6110-400
%u03A6315-630
Water Sizing Trough
SGZL-75
SGZL-160
SGZL-400
SGZL-630
Water Cooling Trough
SGPL-75
SGPL-160
SGPL-400
SGPL-630
Haul off Machine
SLQ-75B
SLQ-160B
SLQ-400B
SLQ-630B
Cutting Machine
STG-75
STG-160
STG-400
STG-630
Stacker
FZ-6000
FZ-6000
FZ-6000
FZ-6000
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The SATELLIS and HELLIOS series offers a wide range of single screw extruders for the transformation of thermoplastics and rubbers, in different fields, such as:
- Production of tubes and profiles.
- Coating of wires and cables.
- Laboratory works.
- ...so.
YVROUD masters the design and the manufacturing of the machines which allow to offer a customised solution to all yours needs: do not hesitate to contact us on this point which is one of our strengths.
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Coating lines - LAMICOR, the extrusion coating process by Reifenhuser
Extrusion coating by means of Reifenhuser's LAMICOR process means:
Material webs such as paper, aluminium foil, plastic film, textiles, and nonwovens are coated with thermoplastic raw material and permanently bonded into a composite.
- The manufacturing of the plastic film (substrate) and the subsequent processing takes place in one work cycle.
- This process does not use any pollutant solvents and adhesives.
Areas of application
By combining different materials, product-specific properties that open up additional areas of application are achieved.
Drink cartons and packaging paper for food are classic examples for products manufactured by means of extrusion coating. Depending on the combination of source materials, a wide range of other products that were previously inconceivable have become commonplace: Lorry canvas covers, sails, or party tents made of material composites are good examples for the success of extrusion coating.
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PE, PP and wood panel plate extrusion line has compact structure, good plastification, high output, long life and other advantages. This line uses SJZ92 conical twin-screw extruder with DC motor, imported electronic components and PT100 platinum resistance, which provide wide adjusting range and precise temperature control.
The down stream equipment includesvacuum calibration and cooling unit,hauloff unit, cutting machine and stacker.The calibration unit is equipped with large forced cooling system so that it can provide perfect calibration effect.
The haul-off unit uses two lines of caterpillar.The lower one is fixed and the upper one can be adjusted according to the plate size.
The cutting machine is equipped with PLC control system which helps to set length and provide accurate automatic cutting. The stacker is covered with rubber grip blocks to prevent products from damage
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Plastic board is a kind of themoplastic environmental protection plastic product. As it can be easily processed and molded, the designer can design any shape for it at his own discrection.
The excellent using characteristics of plastic board can meet the mutual requirements of both manufacture and customer. Besides it has ability of anti-UV. The plastic board products is used in various fields, some of them are: aoto manufacture, electronics and electrical appliance, LCD , accessories of industrial machine, electroplate mirror, scutcheon, presswork, membrance switch, nameplate, protective facepiece, doorplate, showplace of selling, goods-shelf in shop, outdoor device, booth, industrial mahcine protective board , panel of game machine, panel of automat, other processing , showing, exhibiting and vacuum molding field.
Main Technical Parameter
Model
Max Output
(kg/h)
Panel Size
(mm)
Thickness
(mm)
Drive Power
(kw)
Line Speed
(m/min)
SS-1500 KK
350
1500
8-25
600
2.5
SS-1800KK
450
1800
8-25
769
2.5
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Unidirectional and two-direction stretching earthwork plastic grid unit GSB-Z is a latest product developed by our corporation based on the well-developed technique of abroad and our many years of the plastic plate equipment production experiences, it is chiefly used to produce different standards unidirectional and two-direction earthwork plastic grid. The grids are extensively used in reinforcing roadbeds of expressway, municipal administration way, railroad and airplane runway, reinforcement engineering of reinforcing earth on both sides of road, railway and river; strengthening the dykes of river and sea; enclosing wall of orchard, vegetable plot, domestic animal and construction site etc.
This unit has high yield and efficiency, and steady quality, it is the optimum selection that earthwork stuff and the plastic material goods companies to open up the fresh product.
The main technique parameter
The mainmachine type
SJ-150~30
The primary electrical motor power
160kW
Specification
EG170RA130RA90RA65RA50R
Total power of assistance device
200kW
Unidirectional
EG2020A3030A4040
Production capacity
120-600kg/h
Two direction
Drawing velocity
2-10m/min
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Production Set PP-R, a complete line for cold/hot water pipes manufacture, is mainly used to produce domestic pipes,industrial pipes for water and compressed air transportation. The pipes diameter and thickness can be varied. PP-R is a updated achivement in the development history of worldwide pipelines production.
This set is developed by our company in light of world advanced technology. The screw and nose section are specially designed according to the feature of PP-R. Frequency converter is used for speed control. Main electronic elements of world famous brand are employed. The complete line is characterized by high output, steady quality. It can be rated as an excellent equipment in plastic processing machines. This set is also suitable for production of crosslinked PP-C,PE-X pipes and other olefine products. Our company can provide you with detailed ingridents and complete manufacture line.
Model Number
SJG-Z65x30-63
SJG-Z90x30-160
Pipe Diameter Range
12- 63
75- 160
Screw Diameter
65
90
Valid Screw Length
30 1
30 1
Screw Rotating Speed
0-80
0-80
Capacity
30-120
50-160
Drawing Speed
0-10
0-5
Cutting Method
Saw
Pipe Length
Controlled by Eledtronic Counter or
Photoexectric Shutter as Left
Total Power
48.15
75
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This productionline composes a conical double-screw extruder, different pipe die heads and the relevant auxiliary machines. It is mainly used to produce PVC twin pipes which are used as electric thread-passing pipes and so on. With excellent extruding capacity, the production line can make small diameter pipes of high quality in excellent productivity. The whole set is easy and safe to operate.
With reasonable structure, stable and reliable performance, the production line can fulfill synchronic speed adjustment between the main motor of the extruder and that of the tractor. In addition, by way of vacuum sizing, the sizing effect is getting better and so does the automation of the device.
In PVC twin pipe production line, the vacuum sizing box of the auxiliary equipments consist of two stainless steel sizing boxes actually, which are 5 meters long and can be operated separately. Use automatic controller and motor to control the liquid level and movements respectively. The tractor adopts frequency conversion and the clamping is in a pneumatic way. The cutter is of automatic metering and cutting. Additionally, the stacking bracket can turn automatically.
According to requirements of different clients, the whole production line has desirable man and machine interface which adopts PLC controlling program.
The main technique parameter
Main machine
SJSZ-51
Accessory machine
PSGZ-63
Pipe diameter range
16-63mm
Production speed
12m/min
Max output
160kg/h
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PET.PP Strapping band extrusion line
band width 9-32mm
production linear speed
80m/min
strech ratio
4-9
max.output
60-200kg/h
Accurate dosing and raw material blending
Preheat and dry circulating automatically
Even plastication,stable extrusion and exact temperature control
Measuring pump ensure consecutive and stable production
Big hauling force strething device and insulation oven
Big capacity stainless steel water trough,automatic liquid level control
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The lines of extrusion Fluoropolimeri SAT Group are composed from suitable a special estrusore to extrude tubetti, special profiles, packings, etc in ultrapure fluoropolimeri as: teflons pfa & fep, until 400 C, the special alloys of the cylinder and the screw concur a clean extrusion and deprive of contaminations, the electronic control system concur the management of the calibration with 0,001 inferior tolerances with micron
The patented line of cooling "SAT metal parts "second does not concur an ulterior point of force of the system guaranteeing cleaning the detailed lists of the Industry of the semiconductors.
The kit complete patented, it turnkey previews also the planning and realization of the clean room with training for the comprised Vs. technical.
You contact to us for ulterior elucidations in merit: aldodileo@fluorosat.com
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Material to measure Our engineering and design department is with your service to advise you, then to design and produce machines to measure directly adapted to your need. Peripheral materials for line of extrusion • Rollers with 1 or 2 stations. • Conveyors and carpet of transport with sorting. • Granulators of small capacities (most difficult to find). • Winding gunner/of sheaths PVC for liquid products (water of swath for example). • Machines of cut and arrangement of sticks/straws/tank of ink. • Tools to be perforated • … Special machines and adaptations • Together of coextrusion with 3,4 or 5 machines. • Electric or mechanical reconditioning of existing installations. • Extrusion machines for nonthermoplastic matters (adhesive, products paraffined, etc…) • System of supervision of complete lines, on PC. • ....
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Extruders
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