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An ever broadening spectrum of thermoplastics and applications calls for versatile processing solutions. Cincinnati Extrusion has developed the monos series of high-performance single-screw extruders for maximum performance, efficiency and melt homogeneity in the extrusion of smooth or corrugated PE and PP plastic pipes.
This has been accomplished thanks to a new screw concept and the extension of the plasticizing unit to 37D. In addition, the series has been equipped with an innovative drive system.
Newly developed screws and power feed technology (PFT) provide an increase in the extruder%u2019s specific output.
The new plasticizing unit has proven effective in the production of corrugated pipes, where some dies tend to generate high back pressure.
In all models of the monos series, the motor is positioned underneath the feed zone which reduces the footprint, making it extremely short and slim.
monos extruders yield up to 40% higher output than their predecessor models with a maximum output of 1,300 kg/hr.
Cincinnati Extrusion offers several extruder lines for a wide range of applications.
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The konos series of conical twin-screw extruders is the fifth conical machine generation developed by Cincinnati Extrusion. Konos machines are being manufactured by the inventor of the conical twin-screw extruder and are founded on the tremendous experience of a company that has built over 6,000 conical extruders so far.
Our customers benefit from this experience. The konos series has an enormous processing latitude, long life, and an extremely good price-performance ratio. It comprises the standard models konos 38, 50, 63, 72, and the co-extrusion models konos 38 and 50 coex.
Konos machines perform excellently at both low and high melt pressure, and also as co-extruders. Their processing characteristics and advantageous design features make them the machines of choice for a wide range of applications.
Various feeding modes can be realised depending on the property of the material and the product requirements. A gated hopper, a dosing unit or a stuffer can be used.
With the EXcPRO-XP control unit, incorporating the latest trends and developments in the field of personal computers and programmable logic control, konos extruders are even more cost-efficient.
Cincinnati Extrusion offers several extruder lines for a wide range of applications.
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Due to its versatility, flexibility, and high operational convenience the KAHL extruder is also appropriate for the production of extruded snacks. Thanks to its completely unproblematic starting and stopping behaviour, for example, the extruder type OEE 8 is the optimum machine for developing creative product designs and testing new formulae. Dies and final paddles
are changed within a few minutes. The waste of expensive raw materials is practically excluded by the unique hydraulic system which serves for fast opening and closing of the extruder with the die.
Fish feed
Floating or slowly sinking pellets can be produced for:
tilapia, carps, catfish. Very slowly sinking pellets for trouts, salmons, and perches. Or water-stable pellets for shrimps and other crustaceans. The production of extruded feed with a granular size of 0.1 - 2 mm is
possible, too.
Petfood
The production of high-quality petfood for dogs, cats, or zoo animals requires an optimum treatment of the mixtures during the fine grinding, pre-conditioning, extrusion, as well as coating processes.
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Different processing lengths and screw geometries guarantee a wide area of application. Venting zones, interchangeable grooved bushes, stroke adjustment systems and many more features allow for an extremely versatile application in setting up extrusion lines.
As standard, all extruders are equipped with microprocessor control contained in a swing-out unit above the extruder. |
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Advantages:
- realistic extrusion on a laboratory scale
- practice-oriented measurement of extrusion conditions
- small samples
- quick and easy cleaning
- quick changes of extrusion conditions
- measurement of rheological properties with capillary dies
- for research and development,
for testing of raw materials and products |
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Battenfeld Extrusionstechnik supplies an exceptionally cost-effective design for pelletizing, especially in the output range up to 2000 kg/h (4,000 lbs/h)
Processes the full range of grades from rigid PVC through to soft PVC with only one pair of screws
The infinite shear gap adjustment permits maximum flexibility due to an optimum adaptation to the formulation in question
Efficient double venting supplied as standard and the eccentric die face cutter ensure high pellet quality at high throughput rates
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The main features:
- modular conception of screws and barrels
- easy and low-cost adaptation of the system
configuratio to the individual processing task
- throughputs up to 60 kg/h
- applications from material development up to small-scale production of profiles |
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Extruders from 20 up to 150 mm
A full range of single screw extruders
• from 20 to 50 mm coextruders.
• from 20 to 50 mm extruders.
Taylor made Equipment
• Bi-metallic and nitrided screws and barells.
• Degazing system.
• Integration of electrical components used by the customer (standardisation)
• …
A wide area of application
• Pipes and profiles Extrusion and coextrusion.
• Thin Tubes for cosmetic packing
• Sheets and foils.
• Wire and tube coating.
• Pelletizing
• ....
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The conical twin-screw extruder is an important component in extrusion of PVC production. High quality conical twin-screw extruder and advance and unique screw with effective plasticization and the science design ensure high efficiency extrusion of PVC.
The ideal of flexible plasticization ensure the good quality of PVC pipe, profile, sheets, etc;
Dependable and the external cycling temperature control system of two stage screw core confirm the production of high quality PVC production in deffernet prescription;
With computer control system ensure the machine running stable and good production. |
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The single screw extruder is an important component in extrusion of polyolefin production. The concept of long L/D and two stage unique design ensure high plasticization, low temperature plasticization. It has following features.
-High throughtput rates
-Low melt temperatures
- Good melt homogeneity
-Wide range of processing applications
Unique straight or spiral grooved feed bush with force cooling system and unique screw ensure high plastification rates to be achieved |
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To extrude with Elipse single screw extruders :
KOMAX offers performing extruders but also supplies in collaboration with its partners complete extrusion lines for pipes and profiles. For each component – calibration table, tank, haul-off, cutting unit, winder – we will propose the machine the most adapted to your final product.
To coextrude with Elipse single screw extruders :
KOMAX does not only supply performing coextruders but offers complete coextrusion systems : material feeding, coextrusion hoses with distributor if necessary, coextrusion die heads and toolings, postextrusion, control box. |
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Compared with traditional biaxial reduction box of parallel twin-screw extruder, the torque output of triaxial linkage increases by 50%.
Design of vertical reduction box improves transmission efficiency. Compared with traditional horizontal reduction box, it can increase by 15%.
Integral reduction box uses the latest gear material and technics, with its high-efficiency transmission realizes super-quiet running. |
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| KOMAX is a specialist in the plastic extrusion and designs, develops and manufactures extrusion and coextrusion systems. KOMAX centers its development on the partnership with its customers by offering performing machines adapted to their needs. |
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Compact extrusion line consisting of perfectly matching, off-the-shelf Alpha extruders plus newly designed downstream equipment for small tubes of up to 63 mm diameter
Equipped with either PH or IRIS die
Downstream equipment consists of a cooling unit with a 4 m vacuum tank, a 12 m full bath,
a belt haul-off and a cutting device (either guillotine or saw) |
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Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for corrugated PVC and Polyolefin pipes.
Main applications are:
- sewage water (high stiffness despite low weight)
- drainage (Polyolefins, very flexible)
- cable protection
- insulation
Battenfeld Extrusionstechnik cooperates with all well-known corrugator manufacturers.
Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for Polyolefin spiral wound pipes with diameters of 300 mm - 4000 mm.
Main applications are:
- sewage water
- drainage
- air ducts |
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Battenfeld Extrusionstechnik offers extrusion lines for fencing and complete plastic fence systems (posts, pickets, etc.).
PVC or WPC fencing profiles offer many advantages:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
Battenfeld Extrusionstechnik offers complete extrusion systems for plastic floor panels and other outdoor applications.
Major advantages of PVC or WPC floor panels:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
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Battenfeld Extrusionstechnik manufactures tailor-made solutions for foam profile extrusion:
Main applications include:
- window sills
- outdoor floor panels
- shutter panels
- beads
- frames, etc.
Foam profiles are mainly characterised by their low specific weight.
If high surface finish is required, a layer of rigid PVC can be co-extruded
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Battenfeld Extrusionstechnik offers co-extrusion equipment for the production of sewage water PVC foam core and multi-layer pipes with output rates of 50 kg/h - 1000 kg/h and pipe diameters of 32 mm - 630 mm.
Major advantages are:
- depending on the raw material / blend used and the pipe diameter, the
use of PVC multi-layer or foam core pipes yield in significant material
savings of up to 30% at a cost reduction of up to 25% compared to solid
pipes
- proven Battenfeld technology helps processors to take advantage of that
potential .
Battenfeld Extrusionstechnik offers complete extrusion systems for PP foam core pipes for sewage water transport for pipe diameters of 32 mm - 160 mm.
Battenfeld Extrusionstechnik offers a special compact 3-layer spiral mandrel die for the production of PP foam core pipes which can be operated with 2 or 3 extruders.
Major advantages:
- significant weight reduction compared to solid pipes
- recycled material can be used for the inner layer
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Battenfeld Extrusionstechnik manufactures custom-made extrusion lines as well as the miniBEX standardized line for the production of technical profiles.
Major applications include:
- edge bands for the furniture industry
- scanner profiles
- high-precision profiles, IC tubes, etc.
Main features and benefits of miniBEX lines:
Plug&play-line with standardized and perfectly matching line components, consisting of:
- different extruder sizes with output rates of up to 130 kg/h PVC
- all processing units can be utilized without further line modifications
- calibrating table, 4 m or 6 m long
- caterpillar or belt haul-off
- saw or knife cutting device
- also available as twin-strand version
- short delivery times
- excellent price-performance ratio |
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In cooperation with experienced partners, Battenfeld Extrusionstechnik manufactures complete extrusion lines for PE and PP drip irrigation pipes.
Pipes with diameters of 16 to 50 mm can be fabricated with our lines.
Main line characteristics:
- line speed: up to 80 m/min
- insertion of up to 250 drippers per minute
- dripper capacity: 2, 4 or 8 l/h
- number of dripper holes: 2 or 4
- fully-automatic perforating device
- dripper type: pressure-compensating and
non-pressure-compensating
- up to 80% reduction in water usage can be achieved
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for the production of Polyolefin multi-layer pipes with diameters of 10 mm - 63 mm
for the following applications:
- potable water transport
- hot water transport
- floor heating/radiators
- industrial applications.
Pipe with specific attributes, e.g. acoustic insulation, oxygen barrier, special optical, mechanical or thermal properties can be economically manufactured with extrusion lines from Battenfeld Extrusionstechnik.
Battenfeld's special side-fed dies for multi-layer pipe offer the following advantages:
- gentle processing of material highly sensitive to thermal and mechanical stress, even at low mass flow rates
- symmetrical distribution of pressure in the die through twin center sleeves preceded by a coathanger manifold
- thermal isolation of each individual layer of melt through the modular, consecutive connection of several distributors
- optimum melt homogeneity due to a brake-up plate located behind the side-fed distributor
- accurate wall thickness distribution
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Battenfeld Extrusionstechnik offers complete extrusion systems for aluminium composite pipes for pipe diameters of 14 mm - 110 mm.
Major applications include:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- pressurized air.
Main characteristics of alu-composite pipe:
- aluminium composite pipes consist of 3 layers of plastic/aluminium/plastic, e.g. PE-X/Alu/PE-X
- Battenfeld Extrusionstechnik cooperates with TEMPLET Deutschland GmbH, a leading manufacturer in the field of aluminium forming and welding
Major advantages of Battenfeld extrusion lines:
- high line speed of over 50 m/min
- all processing steps optimally harmonized |
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Battenfeld Extrusionstechnik manufactures single-screw extruders with or without degassing screws and with smooth or grooved feed bush feeding zone as well as complete extrusion lines for pelletizing PE, PET, PP, PS, PA, PC and ABS.
- output rates of single-screw extruders: up to 1500 kg/h
Benefits of Battenfeld single-screw extruders:
- high specific output rates
- excellent dispersing and plasticizing performance
- extruder execution adapted to material processed:
- grooved-feed or smooth feeding zone
- barrier or multi-zone screws
- with or without degassing screws
Can be combined with strand, under-water or water ring pelletizing units
automatic process control with BMCplus.
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Battenfeld Extrusionstechnik manufactures complete extrusion lines and automation systems for mono- and multi-layer plastic sheet to be further processed or as semi-finished products for technical applications:
- sheet thickness of 1 mm to >20 mm
- raw material: PS, PP, PE, ABS, SAN
Since many years, Battenfeld Extrusionstechnik successfully delivers sheet extrusion lines for the following applications:
- refrigerator housings
- bath tubs, shower cabins, etc.
- automotive products
- products used in the chemical industry
- furniture products
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Battenfeld Extrusionstechnik manufactures extruders and complete extrusion lines for pelletizing.
output rates two-stage planetary roller extruder:
- up to 3600 kg/h (rigid PVC)
- up to 4000 kg/h (soft PVC)
output rates twin-screw extruder with EMS:
- up to 1400 kg/h (rigid PVC)
- up to 2000 kg/h (soft PVC)
Benefits of the two-stage planetary roller extruders:
- wide processing window through excellent dispersing and plasticizing performance
- thermally-sensitive compounding of material through
- low-friction plasticizing system
- internal temperature control of main spindle
- gentle material compounding due to very short
- residence time in the system
- automatic process control with BMCplus
Benefits of the twin-screw extruders with EMS:
- electromotive shear gap adjustment dependant on material used
- wide range of screw speed (low-high shear)
- effective temperature control of barrel and screw
- air cooled barrel and internal screw temperature control
- adapted screw design for higher filled material
- automatic process control with BMCplus |
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Extruders
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