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Heatflon® Serie PH 1 - 9
Heatflon® heaters of the PH series consist of a stainless steel tubular radiator sheated in PFA. The head of the heater is made of PTFE and the connecting cable of PFA. Heating zone, head and connecting cable are welded together watertightly as a result a complete immersion in aggresive media is possible.
All devices of the PH series are earthed and approved by association of German engieers (VDE).
As an optional extra, all heaters can also be pre-equipped for a thermal monitoring. Users who purchase a special controller are then able to monitor the internal temperature between the stainless steel heater and the PFA tube, thereby reducing substantially the risk of fire. Heatflon® tubular radiators of the PH series are available for various surface loads, eg:
2,2 W/cm² - 1,5 W/cm² - 1,0 W/cm², applicable dependent on the specific media.
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| Zoppas Industries Stitched wire heating elements are composed of properly shaped heating wire applied on a mica support. Coils can be disposed on both sides with reinforcement metallic bar. These heaters, with low thermal inertia, are compact and light, easy to be installed. The range of stitched wire heaters are VDE approved, can be provided with thermal cut out and connectors. Solutions with metal frames to be fixed on ventilation systems are available as well. |
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| The tubular sheathed element is a quasi universal solution used for the heating of solids, liquids or gaz via JOULE EFFECT up to about 800°C. It can operate as immersion heaters for the fluid heating through natural or forced convection located in bores or flanged against a metallic part, the sheathed element allows the transfer of its energy via conduction or radiation. |
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Sheathed heating elements are produced according to drawings, models, templates or customers’ specifications, with a maximum developed length of 6600 mm.The heating element, diameter ranging from 6.5 to 16 mm, is made of copper, stainless steels or incolloy. Watt densities are adapted to processes.Unit production, prototyping and mass-production are feasible.
Duplicate-moulded/casted elements
The heating elements are embedded in aluminium, brass, copper-nickel or cast iron. These sturdy and tightly sealed products are designed for use in severe industrial surroundings (impacts, vibrations) to provide even heating, flat or cylindrical
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When Watlow creates a custom-engineered cast-in product, the result is more than just a heater. It's a "heated part" that becomes a functional component of your equipment, designed in the exact shape and size you need. The IFC heated part consists of a Watlow heater element built into custom metal shapes designed specifically for your application.
Applications
Semiconductor manufacturing
Foodservice equipment
Plastics processing
Medical equipment
Hot glue melt
Circulation heating |
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Ceramic fiber heaters intergrate a high temperature iron-chrome-aluminum (ICA) heating element wire with ceramic fiber insulation. Numerous stock, standard and/or custom shapes can be provided, achieving the "heated insulation" concept for your high temperature, non-contact applications. The ceramic fiber insulation isolates the high temperatures inside the heated chamber from the outside. The heaters are low mass, fast heating, with high insulation values and self-supported heating elements that offer some of the highest temperature heating capabilities within the Watlow family of heater designs.
Applications
High temperature furnaces
Metal melting, holding and transfer
Semiconductor processing
Glass, ceramic and wire processing
Analytical instrumentation
Fluidized beds
Laboratory and R&D
Other high temperature process applications |
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ULTRAMIC™ 600 Advanced Ceramic Heater
When you need a lot of power in a small package, the ULTRAMIC™ 600 puts the performance of advanced ceramics to work for you. Constructed of aluminum nitride (AlN), the ULTRAMIC 600 can operate up to 600°C (1112°F) and deliver ultra-fast ramping of up to 150°C (270°F) per second for rapid thermal cycling applications.
The robust mechanical structure of the high density AlN enable these heaters to exhibit exceptional mechanical stability throughout the temperature range. This makes the product especially suitable in applications where consistent part-to-part thermal contact during heating cycles is critical. Additionally, these heaters are applicable when requiring a clean, non-contaminating heat source as they are particle free, impervious to moisture and resistant to acidic attack.
Applications:
Semiconductor wire and die bonding
Analytical instrumentation
Medical devices
Packaging
Aerospace |
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Technical details
- Protection class I (ground wire) - protection type IP 54
- Temperature setting:
ON 38 °C - OFF 54 °C (operating temperature of heating
system itself)*
-> Other settings upon request
- Connection:
Connecting leads (AL) 0.25 m, 3 x 0.75 mm², silicon
-> Other lengths upon request
- Mounting position: horizontal
- Fastening:
Screw fastening |
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| Glass filament insulated heating cord. Very flexible, especially suitable for tight winding radii and concentrated power. The connecting cables are glass fibre insulated. |
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Honeywell Sensing and Control Flexible Heaters are part of the thermal product portfolio. Honeywell offers multiple insulation and heater configurations to serve a wide variety of application requirements. Combined with the thermal sensing and switching portfolio, this capability provides design flexibility to support many opportunities for total thermal management.
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Flexible Thermofoil™ Solutions for Heating
Thermofoil™ heaters are thin, flexible heating elements consisting of an etched foil resistive element laminated between layers of flexible insulation. Since their introduction by Minco over 45 years ago, Flexible Thermofoil™ heaters have demonstrated significant advantages over conventional electric heaters.
Precise Heating
Thermofoil™ heaters put heat where you need it. You simply apply them to the surface of the part to be heated. Their thin and Flexible profile gives close thermal coupling between the heater and heat sink. You can even specify profiled heat patterns with higher watt densities in areas where heat loss is greater.
Faster Warmup and Longer Life
The flat foil element of Flexible Thermofoil™ heaters transfers heat more efficiently, over a larger surface area, than round wire. Thermofoil™ heaters, therefore, develop less thermal gradient between the resistive element and heat sink. Heaters stay cooler. The result is higher allowable watt densities, faster warmup, and prolonged insulation life. Thermofoil™ heaters can safely run at wattages twice those of their wire-wound equivalents. Insulation life may be ten times greater. For high levels of reliable heat, the obvious choice is Flexible Thermofoil.
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Flexible heaters from Watlow are just what the name implies: thin, bendable and shaped to fit your equipment. You can use your imagination to apply heat to the most complex shapes geometries conceivable without sacrificing efficiency or dependability.
Applications
Medical equipment such as blood analyzers, respiratory therapy units and hydrotherapy baths
Freeze protection for military hardware, aircraft instrumentation and hydraulic equipment
Battery heating
Foodservice equipment
Factory bonding and subassemblies
Any application requiring a flexible shape or design
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Thermofoil heaters put heat where you need it. You simply apply them to the surface of the part to be heated. Their thin and Flexible profile gives close thermal coupling between the heater and heat sink. You can even specify profiled heat patterns with higher watt densities in areas where heat loss is greater.
The flat foil element of Flexible Thermofoil heaters transfers heat more efficiently, over a larger surface area, than round wire. Thermofoil™ heaters, therefore, develop less thermal gradient between the resistive element and heat sink. Heaters stay cooler. The result is higher allowable watt densities, faster warmup, and prolonged insulation life. Thermofoil heaters can safely run at wattages twice those of their wire-wound equivalents. Insulation life may be ten times greater. |
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The hotflex® is worldwide the first tubular heater which can be manually bent in all three dimensions. Easiest handling, simple assembly, optimal thermal features and the simple storage (the hotflex® is supplied in straight condition with numerous lengths from stock) are outstanding product arguments.
The three dimensional bending of the hotflex® enables _towards the traditional heating (e. g. with hotrod® cartridge heaters type HHP) high flexibility.
With applications such as outline heating a better heat transition, considerable savings of the tool mass, replacements as well as lower energy consumption can be achieved.
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| Tubular heating element use consolidated and established technologies utilising a spiral of resistive wire immersed in MgO compressed and protected by a metallic sheath. Tubular heating elements after annealing can be shaped to many geometries depending on the heating needs and foot print available, their advantages are: |
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Mica heaters consist of an etched foil element sandwiched between layers of mica. An organic material binds the layers together and burns off during initial warmup. Installed by clamping to heat sinks, mica Thermofoil™ heaters provide the ultimate temperature and wattage capability for fast warmup.
- Extremely high temperature capability to 600°C (1112°F)
- Power rated to 110 watts per square inch — 50% higher than conventional mica strip heaters
- Can be factory formed to curves
- Clamp directly to heat sink for exceptional heat transfer
- Suitable for vacuum use after organic binder is burned off in initial power-up
- UL component recognition available
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| The silicone heating elements are characterised by highly uniform heat distribution. They are very flexible and avaible in many differents versions. As foils, mats or shaped components they are already in use as an economic solution in innumerable applications. They are always manufactured especially for the particular requirements. |
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To complement our line of high-performance etched-foil heaters, Minco offers silicone rubber blanket heaters with wire-wound heating elements. The wire construction costs less in larger heaters and can reduce capacitative leakage current to meet medical apparatus design standards.
Available in standard and custom sizes to 12" x 70" (305 x 1780 mm), the new heaters have UL and Canadian UL component recognition to 250 V (600 V pending). Power ratings for standard size heaters range from 2.5 to 15 watts per square inch at 120 or 240 V.
One significant market for these heaters is anti-condensation in electric motors and generators. Minco stocks more than 40 sizes of strip heaters, along with stator RTD's and bearing sensors, to meet all the temperature monitoring and control needs of motor OEM's and repair shops.
Applications requiring high wattage, fast response, and greatest flexibility will continue to use etched-foil Thermofoil™ heaters, also stocked in a wide variety of sizes and insulation types.
* Rugged
* Easy to install
* Uniform heating to 220°C (428°F)
* Lengths to 70" (1.8 m)
* Economical in large sizes
* Withstand repeated flexing
* Mount to flat or curved surfaces
* TÜV and UL component recognition marking are standard
* 2.5, 5, 10, 15 watts/in² at 120 or 240 VAC
* Lower leakage current due to capacitive coupling (may be important for large heaters used in medical applications)
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Watlow's mica and 375 strip heaters are the versatile solution for a number of applications. They can be bolted or clamped to a solid surface for freeze and moisture protection, food warming and other applications. The 375 finned strip heaters are commonly used for air heating, drying ovens and space heaters.
Applications
Dies and molds
Tank and platen heating
Thermoforming
Packaging and sealing equipment
Ovens
Food warming equipment
Vulcanizing presses
Duct, space and air heaters
Incubators
Autoclaves
Freeze and moisture protection |
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Thermal-Clear™ heaters feature a micro-thin wire heating element laid in a pattern between optical grade polyester sheets. Thermal-Clear™ heaters provide reliable heat without blocking light.
- Transmits over 80% of visible light
- For cold weather operation of LCDs and other shine-through applications
- Rugged, flexible construction
- Fine-wire heating element for long life, high performance
- Uniform or profiled heat patterns
- Rectangular, round, or irregular shapes
- Integral temperature sensors optional
- Can include integral RTD sensors or control with the Heaterstat™ sensorless controller
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| Tubular heating element use consolidated and established technologies utilising a spiral of resistive wire immersed in MgO compressed and protected by a metallic sheath. Tubular heating elements after annealing can be shaped to many geometries depending on the heating needs and foot print available, their advantages are: |
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We can produce all kind of metal shielded tubular heater according to your requirements.
We produce heaters for washing machine, dishwashers, water heater, oven heaters, tea set heaters, etc.. oil and industrial heaters. |
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Heatflon® Serie PH 1 - 9
Heatflon® heaters of the PH series consist of a stainless steel tubular radiator sheated in PFA. The head of the heater is made of PTFE and the connecting cable of PFA. Heating zone, head and connecting cable are welded together watertightly as a result a complete immersion in aggresive media is possible.
All devices of the PH series are earthed and approved by association of German engieers (VDE).
As an optional extra, all heaters can also be pre-equipped for a thermal monitoring. Users who purchase a special controller are then able to monitor the internal temperature between the stainless steel heater and the PFA tube, thereby reducing substantially the risk of fire. Heatflon® tubular radiators of the PH series are available for various surface loads, eg:
2,2 W/cm² - 1,5 W/cm² - 1,0 W/cm², applicable dependent on the specific media. |
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| Watlow's WATROD tubular heater elements and flat FIREBAR elements are designed primarily for direct immersion in liquids such as water, oils, solvents and process solutions, molten materials as well as air and gases. By generating all the heat within the liquid or process, these heaters are virtually 100 percent energy efficient. These versatile heaters can also be formed and shaped into various geometries for radiant heating and contact surface heating applications. UL® and CSA component recognized elements available. |
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Cata-Dyne™ Explosion-Proof Infrared Gas Catalytic Heaters are the industry standard for space or spot heating applications in hazardous environments. These include comfort heating for industrial buildings and installations, freeze protection for equipment and components, and drying or curing processes.
These heaters are available in 3 different configurations - standard unit, side mount controls and the Slim Line space saving unit - and over 20 different cabinet sizes. The explosion-proof catalytic technology used in these heaters is the most efficient in the industrial heating market, and their versatility and reliability have made them the heater of choice for many customers throughout the world. |
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Infra-red radiation partly reflects with a fall on material and partly absorbs. Tre absorbed radiation is changed in heat that penetrates through body. It is a similarity to the sun radiation when with low temperatures comes to a feeling of a heat amenity.
Exactly this piece of knowledge is used with the design of heating with infra radiators HELIOS. In contrast to the air-heating when the hottest air is collected at the ceiling, in our case the effect is exactly contradictory. A stable natural heat climate is created without noise, air draught and dust whirling in an ecologically friendly way. We lower the temperature in the hall about 3-5°C on purpose and the required heat amenity is reached by the radiant heat of the infra radiator.
It is a kind of a „completion“ on a required temperature. The lowering of the calculation air temperature of 1°C brings cca. 7% energy saving. In the present case 20 – 30%. |
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Space-Ray offers tube heaters in natural or propane gas which range in capacity from 20,000 to 250,000 Btu/hr, giving us one of the most complete lines in the industry.
All Space-Ray tube heaters are designed for maximum radiant output and are CSA design certified. The products of combustion are pulled through the totally enclosed combustion chamber for increased radiant efficiency, more uniform tube temperature, and greater safety.
The 16 gauge aluminized steel emitter tube is calorized to produce a tube that is highly radiant absorptive on the interior and highly radiant emissive on the exterior, will not flake or peel, and is corrosion resistant. The unitized design allows lower installation costs, simpler re-arrangement within the facility, and less maintenance.
The heaters may be direct vented (individually or common vented) or indirect vented (unvented |
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| As the leader in electric heating elements and sensors, Fast Heat offers a variety of quality strip heaters. Strip heaters can be used in a variety of applications from food warming to packaging machinery. Fast Heat strip heaters are also available in a variety of configurations from finned strip heaters, to dissipate heat to high temperatures heaters capable of 1400 degrees Fahrenheit. |
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Fiber Insulated Heater Type FIH combines a heat source with superior high temperature insulation - an ideal solution for many industrial heating applications. These heaters deliver fast, efficient and reliable uniform heat to temperatures of 1100°C (2012°F). Designed to deliver power densities up to 1500 watts/ft2, FIH is one of the most versatile embedded element radiant heaters produced. OEM furnace and thermal process equipment manufacturers plus end users alike have embraced this combination heating and insulating system.
ZIRCAR Flat Panel, Full Cylinder and Semi-Cylinder Fiber Insulated Heaters Type FIH consist of high quality helically-wound Fe-Cr-Al alloy resistance wire elements embedded in a rigid body of vacuum formed high temperature refractory fiber. The lightweight ceramic fiber insulation has very low thermal mass and thermal conductivity and thus can handle extremely rapid cycling. Elements are typically mounted flush with the heated surface. The diameter of the helically wound element coil is kept to a minimum, reducing the difference between the element and chamber temperature, thus ensuring long heater life, and enabling the design and manufacture of extremely responsive heating systems.
All ZIRCAR Fiber Insulated Heaters are 100% organic free and will not smoke or outgas when heated. ZIRCAR Fiber Insulated Heaters are available in flat panel, full cylinder and semi-cylinder shapes - with several lead styles. |
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U.L. Recognized - E56973 C.S.A. Certified - 016386-0-000
Applications:
Copiers, Dehumidifiers, Glue Guns, Heat Sealing Tools, Instrumentation, Resisters, Soldering and Desoldering Equipment, Valve Heaters.
Features:
-The Hotwatt Ceramic Heater is a ceramic body encasing a resistance element and packed within magnesium oxide.
-The heaters are terminated with flexible insulated lead wires.
-Temperatures to 1300°F (705°C)
Construction:
-Ceramic body
-Premium grade resistance wire element
-Magnesium oxide packing
-Ceramic end seal
-Flexible insulated lead wires |
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