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The Fume-Cube is designed to protect 1 or 2 personnel from inhaling hazardous dust and fumes which are generated during a wide range of applications.
The FumeBuster fume extraction and filtration system is specifically designed to protect up to 3 personnel from inhaling hazardous fumes and dust generated by a wide range of manual processes. These include - tinning and potting, gluing, soldering, chemical treatments and dust applications. A range of easy to install kits are available to make the FumeBuster one of the most flexible extraction systems on the market.
These units are lightweight and easy to carry and include long life unburstable filters, which can be changed in less than 60 seconds.
-Vari-Colour warning system
-Automatic flow control
-Speed control
-Compact dimension
-Quiet operation
-Excellent filter life
-Robust construction
-Arm extraction accessories
Exceptionally high air flow, low capital and running costs coupled with simple installation make they are ideal extraction solutions. Extremely robust, they are equally suited to the workshop and the production line where to be used to purify fumes that are generated during:
-Tinning & Potting
-Gluing & Chemical Treatments
-Soldering Assembly
-Rework & Repair
-Printing & Marking
-Dust Applications
In addition to the safe extraction and filtration of dust and fumes, Purex systems offer real cost savings. Unlike external venting systems,Purex machines recirculate air from the workplace so that heating & air conditioning costs are reduced.
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TEKA offers a wide range of suction units for more than one working place. The picture shows a cartridge filter unit for welding applications (it is suitable for the treatment of steel, galvanized steel, aluminium etc.). We offer these units in various versions - with HEPA filter or with filter cartridge (with manual or automatic dedusting). The units for welding applications (mobile or for wall-mounting) are available with one or two suction arms. For more than two working places we offer our centralized suction units.
For soldering, laser and/or electronics applications TEKA offers units for up to 4 working places. These units are equipped with several filter steps (prefilter, HEPA filter and activated carbon filter).
CAREMASTER, CLEANMASTER, STRONGMASTER, CARTMASTER, AIRFILTER Mini, LMD
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The FumeFighter® fume extraction air cleaners are designed to capture and clean fumes and gases generated from soldering, adhesives, stained glass work and many other indoor applications. Exceptionally high quality air cleaner package couples the largest filters available in the industry with a compact, vibration free blower package. Filters include a true 99.97% HEPA filter with over 82 sq. ft of media and a 15 lb. sorbent media filter to insure high efficiency and longevity. The HEPA filter alone in this unit is as large as many of the competitors whole air cleaner! The gas filter cartridge is also 5 times larger than the average competitor's gas cartridge. It has been shown that a doubling of media area results in filter life approximately 4 times longer for a comparable airflow. The blower package is a German built motorized impeller using a very high efficiency external rotor motor that delivers more airflow with less energy. The FumeFighter comes standard with an infinitely variable speed control that provides maximum versatility to the user while consuming less than 2 amps at 115V. All of this in a compact unit designed to fit under a standard bench with a very cost competitive price tag and lower operating costs in the long run.
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Car-/Truck-Single systems
Single (double) systems are basicly supplied with the following parts:
- ventilator,
- wall bracket
- motorprotection switch
- exhaust hose (2 hoses)
- exhaust nozzle (2 nozzles)
- exhaust hose support (2 exhaust hose supports)
Description:
Ventilator: 1,000 m3/h, Motor: 0.55 kW · 3 x 400 V · 50 Hz
Car - Single system with exhaust hose, Ø 75 mm, length 5.0 m, exhaust nozzle Ø 75 mm or
exhaust hose, Ø 100 mm, length 5.0 m, exhaust nozzle Ø 100 mm or
exhaust hose, Ø 75 mm, length 7.5 m, exhaust nozzle Ø 75 mm or
exhaust hose, Ø 100 mm, length 7.5 m, exhaust nozzle Ø 100 mm
Ventilator: 2,000 m3/h, Motor: 0.75 kW · 3 x 400 V · 50 Hz
Truck - Single system with exhaust hose, Ø 150 mm, length 5.0 m, exhaust nozzle Ø 150 mm or exhaust hose, Ø 150 mm, length 7.5 m, exhaust nozzle Ø 150 mm
Description
Ventilator: 2,000 m3/h, Motor: 0.75 kW · 3 x 400 V · 50 Hz
Car - Double system with 2 exhaust hoses, Ø 75 mm, length 5.0 m or 7.5 m, 2 exhaust nozzles Ø 75 mm or
2 exhaust hoses, Ø 100 mm, length 5.0 m or 7.5 m, 2 exhaust nozzles Ø 100 mm or
2 exhaust hoses, Ø 150 mm, length 5.0 m or 7.5 m, 2 exhaust nozzles Ø 150 mm
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Use
The "ELE" portable fan has been studied to solve the problem of gas exhaust extraction from vehicles during the motor test operations in closed room without ant extraction systems fixed on the wall or on the ceiling.
The range includes versions and accessories studied for a wide and easy utilisation in workshop for motorcycles, cars, vans and heavy means and it's enough to connect electrically the portable cleaner placing the expulsion piping outward to guarantee an environment without any bad emissions.
The reduced weight and dimensions will help to put the portable fan outside the working places.
Technical features
The system allows the gases extraction by placing near to the exhaust pipe the suitable intake fixed manually at the right height on a pole thanks to a sliding mechanical block device.
The range includes also positioning device and accessories to be utilized on double exhaust pipes or in particular position.
The gas extraction is made by a suitable aspiration group that guarantees the fumes extraction through a hosing heat resistant up to 125° C supplied with the system. The control panel and the thermal protection group drive an electrical motor 230 V - single phase (ELE facile on request) with 6 m anti-flame cable and standard single phase socket.
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The SER is designed to retract the hose with the assistant of a spring operated retraction device. We recommend this reel for general service shop applications when you can easily reach the hose.
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Vehicle Work Area Exhaust Removal Solutions
The Airflow Systems line of vehicle exhaust removal products are designed to bring clean air to vehicle service facilities. If not controlled, vehicle exhaust can contribute to worker illness, increase facility maintenance expense, and harm the sensitive electronics of diagnostic and servicing equipment. Vehicle exhaust removal systems from Airflow Systems, Inc.® are a versatile, easy-to-use technology that provides for the collection and removal of potentially harmful vehicle exhaust. From exhaust hose reels to a hose saddle, exhaust removal systems from Airflow will quickly contribute to improved service bay cleanliness and total facility productivity.
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Technical specifications
No floor space required.
Complete suppression of exhaust gas in the premises.
Operator protection (decree from April 1, 1964 n°206 art 19).
Energy saving thanks to catchment at the source compared to a general ventilation system.
Simple installation.
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A system for the filtration of air in the workplace capable of eliminating oil mist and smoke caused by a variety of metal machining applications.
This solution has a very broad range of possible applications: machining centers, lathes, grinders, millings, screwings…
Thanks to the specific characteristics of the material used, the Newton line assures an extremely high filtration efficiency according to the regulating norms.
The opacimetric tests and lab analysis guarantee reliability and efficiency for the 2 versions available:
95% for the version in which the air is directly conveyed externally to the plant
99.97% for the version in which the air is recycled within the plant.
The Newton line is the ideal answer for:
For the Equipment of Oversize machine tools
5000 m3/h each unit.
Centralized Systems
Modularity is one of the main advantages of the NEWTON line, becoming the most important element for high throughput oil mist filtration systems. By combining several units together it is possible to reach considerably high air flows.
Losma is therefore able to offer tailor made solutions, ideal for centralized systems.
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The BA bench for extracting and prefiltering welding fumes and grinding dust comprises:
- Internal mechanical prefiltering section comprising steel filters.
- Air-tight dust collector drawers.
- Forward-blade single-intake centrifugal fan installed in depression on the side of the bench. Standard version 400V 3P 50Hz 4-poles (1,400 RPM).
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The smart solution without ductwork
Diluter systems are the solution, when source extraction and hoods are not an option when large pieces of metal are fabricated, various welding processes take place at continuously changing locations and ductwork is difficult to install. The Diluter system has been designed especially for light to medium welding processes.
Flexible solution
Installing the Diluter system is easy as you do not need any ductwork. It does not only save ductwork (thus labour) costs, it is also a very flexible solution for facilities with many welding processes, changing locations constantly. The Diluter system suits almost any workshop.
Minor investment maximum result
The Diluter system consists of three main components: the filter unit, a fan and the Diluter itself. The Diluter is an air circulation unit with six multidirectional outlet nozzles. The unit re-circulates the cleaned air into the workshop by means of the outlet nozzles. The nozzles can be rotated to optimise extraction.
The airflows from the nozzles can be controlled individually making the system unique. Positioning the nozzles inside the welding fume layer gives the best result (usually between four and six metres). The main benefit is the relatively small investment for controlling welding fumes in your plant.
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Use
Reel for the unwinding of the squash-resistant flexible hose in different diameters depending on the vehicle type, supplied with mechanical movement only for fixed or centralized working places or sliding on the extruded duct mod. EC for the positioning near to the vehicle.
The system is designed for the localized extraction from exhaust pipe with suitable rubber or stainless steel AISI 304 intakes resistant to the temperature coming out of the motors.
Technical characteristics
The main components of the ATN series of winders are:
• galvanized steel reel fitted with a special guide to ensure that the hose is correctly wound onto the reel;
• epoxy-painted steel retainer disks fitted to either side of the reel;
• drive system: mechanical TGA hose with various diameters for different requirements;
• EV metal sheet fan (for ATNV models) with various power ratings depending on the required workload.
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Reversit is an exclusive and innovative system of suction and filtration of dusts as a result of professional applications. Designed and realized with the most modern technologies available, it appear to be the only product in his kind for the special structural configuration that allows it to reach very high efficiency of filtration and to mantain them unchanged in time, observing the most strict environmental protection rules.
The modular structure that make Reversit different, starting from three basis structures, in addition to garantee reduced overall dimensions allows a full personalisation of the units depending on the pollutant and on the system demands.
All the versions are planned to be created and certified in accordance with Atex directives.
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High-level control of welding fumes
Push-pull systems are the solution when source extraction and hoods are not an option, such as working areas with crane transportation, plants where large pieces of metal are fabricated (and arms are impractical) or workshops where various welding processes take place at continuously changing locations. The push-pull system has been designed especially for heavy industry.
Control your background concentration
Welding fumes rise due to heat. At a certain level – due to the cooling process - the same temperature level will be reached and a fume layer arises. The push-pull system moves this layer in a controlled way at a particular height (usually between four and six metres) where the air is being filtered and re-circulated. This way the smaller particles cannot cool down and return to working level. Which means: less fine dust on your work floor.
Ductwork, the main aspect
The main aspect of the push-pull system is the ductwork. Ductwork can be installed in all kinds of settings, U-shaped or paralleled. To determine the most effective system for your surroundings, you need to consider all aspects; the welding process, the height at which the welding fume layer develops, overall volume and the general construction of your workshop.
BENEFITS: optimum control, prevents accumulation of welding fumes, less fine dust at your work floor, heated air stays within the workshop, thus energy saving, suits almost every heavy industrial working environment.
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Smoke and Dust Collector for CNC Laser and Plasma Cutters
The GSP (Gold Series Package) unit is completely assembled and ready to run. The fan, cleaning system, filters and controls are factory assembled.
* 7.5 HP side mount fan rated for 2,500 CFM at 10" w.c.
* Four(4) HemiPleat® HE fire-retardant cartridges with 325 sq. ft. of media each
* Automatic, reverse pulse cleaning system for long cartridge life, prewired to Photohelic® controls.
* Modular construction allows component orientations to be changed
* Spark trap inlet to protect cartridges
* Easy to remove dust drawers
* Easy open access door to cartridges
* Tool-less cam-lock cartridge removal
* View port in sound enclosure to check fan rotation
* Sprinkler Kit
Specifications
* NEMA 4 rating on electrical enclosures
* Cleaning system requires 10 CFM clean, dry compressed air at 90 PSI
* Rugged 10 & 7 ga. construction
* Housing rated for ±25" w.c.
* Weight of collector approximately 2,800 lbs
* Media area = 1,300 sq. ft.
* Efficiency = 99.99% on 0.5 micron
* Silencer designed for 75 dBA maximum .
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AER Borne Environmental FV & FH Series Filter Media Collection systems were originally developed as a source capture system to control light mist with heavy amounts of dust generated in a cast iron machining operation. Shortly afterward the design was altered slightly to allow them to be used as general, ambient mist and dust collection systems. The immense flexibility of the system led to a variety of additional filter and blower modules creating a system that could be easily adapted to vertical or horizontal mounting configurations with filter stages and blower packages that could be easily customized to suit the specific filtration and airflow requirements of the application at hand. Additionally, should contaminants change due to process changes, filter modules can be easily added and/or existing ones altered to adapt to the changing conditions. A full line of accessories and options are available to simplify system installation.
Applications:
Machining, turning, grinding, boring, milling, forming, casting, cutting, mixing, molding, pouring, bonding, washing, welding soldering and a variety of other manufacturing and process applications. Designed for flexibility the F Series line of Filter Media collectors can be set up to control an immense variety of contaminants such as mist, dust, fume, smoke and gas/vapor as individual or more complex combined forms. The most adaptable system we offer, systems feature modular designed filter stages that are easily customizable and are available with belt drive or, direct drive, backward inclined fan packages. Systems can be configured for source capture or general ambient air cleaning.
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Filter systems especially made for the laser industry. Suction systems for laser jobs with i.e.metal, wood, plexiglas and gum (cutting, welding, marking etc.)
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AirClean Systems AC600 Series Ductless Workstations
Our most economical workstation for operator and environment protection. Safely remove toxic vapors, gases, fumes and particulate.
Ideal for:
General chemistry involving small volumes of common chemicals
Tissue staining and processing; e.g. histopathology, cytology
Gluing operations
Solvent cleaning of electronic parts
Soldering applications
School demonstration workstations
Forensic applications - containment of fingerprint powders and chemicals such as ninhydrin and cyanoacrylate
Animal necropsy
Standard Features:
AirSafe™ automatic safety controller
Integral base with deep spill lip
No ducting required
Minimal installation - plugs directly into a standard 110V or 220V electrical outlet Extremely quiet operation < 49dB
All thermoplastic construction with application specific sash, base and enclosure material
Available in “low-profile” or tall version 32” or 48” widths with nominal 24” depth
UL, CSA and CE listed
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The fume cabinet, fume hood and extraction chamber all in one.
Ideal where complete freedom is required to work on several processes at once and where ease of visibilty is essential. Where fumes spread rapidly, for example in draughty working conditions, the Cleancab™ can enclose the source, enabling fumes to be captured before they contaminate the workplace.
Cleancab™ fume hoods: -
Have a shatterproof clear polycarbonate hood
Utilise a chemically resistant base
Include an integral airflow valve
Are heat resistant
Are ESD safe
Are easily cleaned
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AirClean Systems Class I Biological Safety Hood
Constructed from all white seamless polypropylene, AirClean® Systems horizontal laminar air clean benches are the ideal solution for Class I biological safety hood applications.
Features:
* UVTect™ microprocessor controller
* All polypropylene construction - NO MORE RUST!
* Seamless, smooth construction minimizes air turbulence
* Built-in fluorescent lighting
* All-white surfaces are easy to clean
* Meets ISO 5 and FS209E Class 100 clean bench standards
* 110V or 220V versions
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Modular extraction hood: banish welding fumes to the past
Euromate, a specialist in innovative solutions for the extraction of welding fumes, has developed a modular extraction hood. This modular concept provides the best answer to all your welding fumes, cutting and gouging issues, where source extraction is impossible.
Often the extraction of welding fumes in hoods takes place in the middle, not always being very efficient. Some of the fumes will flow out at the sides of the hood – not being extracted at all. Therefore Euromate developed a side extraction framework, optimising the airflow considerably and thus improving the extraction’s efficiency.
As extraction takes place from the sides instead of the middle, more fumes are being extracted from the working area – creating a healthier working environment. Thanks to the well thought-out deflector plate, the airflow is controllable and minimizes sparks to reach the air-treatment system, decreasing the risk of fire substantially.
As the extraction hood of Euromate comes in modular parts, the extraction hood can easily be put together on the spot. It’s not a do-it-yourself kit, but it is not far of! The extraction hood can be suspended from the ceiling or used as a freestanding unit on aluminium legs – according to the environment you are working in. The legs are optional, available in 2, 2.5 and 3 meters and can be cut to requested lengths. The modular design comes as standard with eye bolts. Euromate offers a modular design from 1.5 m² up to 8 m². Expandable with various accessories, such as a lighting fixture incl. fluorescent light, aluminium legs and welding strips.
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AirMax™ Polypropylene Total Exhaust Fume Hood from AirClean Systems
AirClean® Systems AirMax™ total exhaust polypropylene fume hoods are manufactured from all-white, structural polypropylene. Polypropylene offers excellent chemical resistance. AirMax™ has a seamless design and allows for NO MORE RUST!
Features
* Microprocessor controller - displays real-time airflow
* All Contact Surfaces are constructed of polypropylene - NO MORE RUST!
* Flame-retardant polypropylene interior - Higher temperature working range than fiberglass
* Non-hydroscopic - won’t absorb moisture
* Smoothflow™ air foils for superb airflow performance - Minimizes eddy currents found on other fume hoods
* Large volume spill basin with solid work surface
Optional wet scrubber system is suitable for water soluble gases. Each scrubber is constructed from thermoplastics that are resistant to the gases being scrubbed.
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Technical specifications:
Maximum static pressure: 8,5 kPa
Maximum airflow: 3,2 m3/min
Sound level: 54-59 dB
Control panel: filter saturation, overheating and overloading indicators, 7 speed levels of suction.
Synchronization plug for connection with other applications.
Dimensions (mm): 404 (L) x 360 (W) x 491 (H)
The CBA-1000AT-HC-DSA-V1 is a particularly innovating solution proposing a suction power of 8.5 kPa, an airflow of 3.2 m3/min and a very compact size compared to those performances.
Ideal for all types of laser marking and micro-cutting applications, the CBA-1000AT-HC-DSA perfectly deals with the problem of clogging fumes thanks to a unique and patented filtering process with zeolite. It neutralizes fumes and avoids an early saturation of the main filter. The action of an automatic lever allows a reinitialization of the filter state and thus lengthens the system time of use. An activated carbon filter manages odors and fumes.
An electronic panel board allows to master 7 levels of suction speed, indicates the filter saturation and possible problems. Likewise, a synchronization plug connects the model to different types of productive systems (machine-tools, production line, etc) for a simultaneous running.
The machine offers a very good sound comfort (54-59 dB).
Possibility to exhaust air outside.
Non-applicable for toxic gas, liquid, explosive, corrosive and abrasive substances.
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Technical specifications:
Maximum static pressure: 1,8 kPa
Maximum airflow: 2,4 m3/min
Power: 150 W
Control panel: filter saturation, overheating and overloading indicators, 7 speed levels of suction.
Synchronization plug for connection with other applications.
Dimensions (mm): 264 (L) x 264 (W) x 502 (H)
Very comfortable to integrate regarding its compact size, the CKU-060AT-ACC-CE is easily placed in the most narrow places in your production zones.
It offers an excellent performance/cost ratio: static pressure reaches 1.8 kPa and airflow 2.4 m3/min for a power consumption of only 150W.
A panel board will allow you an easy handling thanks to indicators of filters saturation, of overloading, of overheating and a precise user-adjustable speed with 7 levels. Furthermore, a synchronization plug eases every connection to your productive systems.
The filtration system begins with a first filter with a special structure which captures more particulates, lengthen the time of use and is easy to change. A second filter with activate carbon removes odors and fumes generated by lasers or welding. Filtration rate reaches 98% for particulates ≥ 0.3µ.
Thus the CKU-060AT-ACC manages fumes and odors for the health and comfort of salaries, guarantee a protection of the laser equipments and ensures a better quality of production.
Non-applicable for toxic gas, liquid, explosive, corrosive and abrasive substances.
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Extraction and filter unit with fan, automatic filter cleaning depending on loading of dust on filters, Siemens-Simatic-unit control and PTFE membrane filters.
KEMPER extraction systems are suitable for connection to flame cutting tables with laser, plasma or autogen cutting systems. These extraction systems are also suitable for extraction of welding smoke at several work stations by means of stationary units.
Filter classification M and L with filter efficiency of 99,9 % (BIA-classification U, S, G, C).
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Independent power
These stand-alone industrial air cleaners with cleanable electrostatic filters can extract welding fumes from the local atmosphere even when extraction close to the source is not possible. The HFE 25 has a capacity of 2,500 m³/h and the HFE 50 up to 5,000 m³/h. Naturally, the HFE 25 and HFE 50 also take out other pollutants such as fine dust.
Also suitable to extract oil mists after installing the appropriate pre and final filters and oil drainer.
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Inkjet Fume Extractor and Filtration System
These units are designed to capture and filter harmful solvent vapour from inkjet printers then return clean air to the workplace without the need for an expensive and disruptive vent to atmosphere ducting system.
Inkjet printers are used widely throughout manufacturing and packaging industries to apply information, identification codes and best before dates etc. onto products made from various materials such as glass, card and metal.
Wide format inkjet printers are also used to produce large images, displays, graphics and signs in many print and design industries.
Various organic solvents are used as carriers for the ink pigment such as Methyl Ethyl Ketone (M.E.K.) which can cause eye irritation and CNS depression, it is also a skin irritant and can be harmful by ingestion or inhalation.
Purex Solution
The Purex Inkjet extraction and purification system effectively captures fumes from both the print head and the vents in the printer, therefore protecting personnel from inhaling the solvent fumes.
Fumes are then drawn through a Purex Solvent-Lock filter which utilises a specialised blend of filter media to adsorb and oxidise the solvent vapour safely before clean air is returned to the workplace.
Features and Benefits:
• Protects personnel.
• Ensures compliance with health and safety legislation.
• Prevents medical conditions such as fatigue, headaches, nausea.
• Reduces absenteeism.
• Removes solvent odours.
• Completely mobile.
• Compact and quiet in operation.
• Easily maintained.
• Long filter life.
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Hazardous materials in the form of solvents, gases and vapours are often unavoidable in production processes. According to national regulations of air purification at the workplace they have to be removed from the air. Extraction devices of the ULT AG are particularly designed for these tasks and thus, harm to employees, products and machines is safely prevented.
The recirculation ventilation helps to reduce energy costs.
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The solvent smokes generated by inkjet plotters in the workplace can be unpleasant and harmful for personnel.
The ACD series of air extraction and filtration units of ULT AG offers a wide range of possibilities to capture the bad smells and solvents coming out from inkjet plotters. All units are equipped with special impregnated activated carbon.
The highly effective and silent units offer an air volume from 80 - 1.000 m³/.
The cleaned air can be led back to the working environment thus saving energy costs.
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Laserex™ extraction systems for Laser Generated Fumes
Purex Laserex™ extractors are specifically designed to integrate with laser production processes that produce hazardous laser fumes. Purex International engineers are available to advise on the correct combination of pre-filter, main filter and machine required for any specific process, including: -
-Laser marking
-Laser drilling & cutting
-Laser engraving
-and laser welding
Industries supplied
Purex laser fume extractors are compatible with common C02, Yag and Diode lasers. A wide range of materials are used in the processes above. They include paper, foil, glass, plastics, metals, wood, enamel and ceramics. Purex supply many of the following industries: -
-Beverage, brewery and packaging
-Medical and pharmaceutical
-Cosmetic
-Food processing
-Aerospace manufacturing
-Semiconductor
-Electronics and automotive
-Machine tool manufacturing
-Defence and nuclear
-General engineering
-System features
The Laserex laser fume extractors can be connected to existing machinery using custom or standard extraction manifolds. The fume extractor can be linked to a line control circuit so that it starts and stops with the main machinery.
Failsafe controls can also be set to stop the line if extraction flow rate falls below a pre-set minimum or hazardous gases get through the system.
Unlike "vent to atmosphere" systems, the Purex system can be relocated with a production line quickly and efficiently with no pipework contamination issues.
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