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APPLICATION
MATRIX-1000 is applied for cleaning the air from dust at the mobile welding stations. It can be also used for capturing other du-
sts of low emission of contamination (up to 10 dm³ a day), provided that the dust is dry and does not cause explosion hazard.
Due to the applied cartridge fi lter with a tefl on membrane, are captured even the dust particles smaller than 0,4μm.
MATRIX-1000 units are adapted for installing the extraction arms of diameter 160 mm and workrange 2 metres (ERGO-L/Z-2-R).
MATRIX-1000-1 works with one extraction arm, whereas MATRIX-1000-2 is adapted for connection of two extraction arms.
STRUCTURE
The MATRIX-1000 consists of following elements:
- housing of polyester-glass composite
- radial fan – zinc-coated steel sheets
- cartridge fi lter – polyester, tefl on coated membrane
- rotary jets for cartridge fi lter regeneration
- brackets – for fastening the extraction arm (for MATRIX-1000-2 two supports)
- control unit (version with automatic or manual control)
- six wheels’ assembly – to displace the device
- vacuum cleaner – to remove the contamination from the fi lter chamber.
OPTIONS
MATRIX-1000 is being manufactured in two control versions. In the standard version the fan is operated manually.
In the automatic version, after switching on the fan, the electromagnetic valve opens automatically (supplying the compressed air
to the rotary jets), subsequently – after several seconds the fan is being switched on automatically.
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Soldering fume is harmful to people's health!
Fluxes, detergent residues and their decomposition products evaporating during the soldering process contain harmful substances. Extraction and filter systems of the lRA series can be used for cleaning the air directly at the workplace. A high degree of cleaning is achieved so that the filtered air can be recycled into the working room without any loss of heat.
The extraction rate of the filter euipment ranges from 50 m³/h to 2.000 m³/h
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The ECO trolley-mounted and ECO P wall-mounted electrostatic cleaners have been designed to extract and filter welding fumes (T version) or oil mists (N version). ECO cleaners comprise:
1. Sturdy frame made from painted sheet metal. The trolley-mounted version is fitted with appropriately-sized wheels while the wall-mounted version is supplied with a sturdy wall bracket.
2. Centrifugal electric fan with forward-blade impeller (three-phase 400V 50Hz standard version).
3. Electrical control panel (in the wall-mounted P version, it is fitted with a push button strip for switching the machine on and off).
4. Self-supporting articulated arm IBSC 160/3 for the trolley-mounted version or IBS 160/4 for the wall-mounted version (only an certain models).
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TEKA suction and filter units enable you to flexibly adapt to changing conditions. For situations that require dust and smoke extraction, we offer adequate solutions for metal processing (welding, laser), electronic industry (soldering), dental and medical technology and also for the printing industry (plotting).
The TEKA HANDYCART, for instance, is a compact, space-saving unit used for welding of small components. In a special version this filter unit can be used for torch extraction.
On the other hand, we offer high end mobile cartridge filter units like our STRONGMASTER and CARTMASTER. These units allow long lasting extractions of welding processes with non-alloyed metals and precious metals, especially along with strong smoke emissions.
Not only smoke and dust can be extracted by our mobile units, also other health affecting emissions such as oil mist can be extracted by suction units with e.g. the TEKA OILCUBE.
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Portable, Powerful Contaminant Control
Airborne contaminants produced during manufacturing and processing applications are not always effectively collected with ambient dust collector systems. The Airflow Systems line of portable dust collectors deliver up to 1600 CFM of source collection power anywhere it's needed on the shop floor. These portable dust collectors offer multiple filter options, including: aluminum mesh pre-filters, high-pressure polyester bag filters, and cartridge filters for collection of contaminants from mist and fumes to dust and smoke.
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In the shipyards in particular, where welding fumes are generated during the building of the internal parts of the cabin cruisers or the welding of the framework, the conditions required for the staff to work in conformity with the statutory regulations of the Health safeguarding bodies, may happen to fail.
For several years our company has been manufacturing exhauster units, both mobile truck units (Aspicar) and movable units (Aspitra), which are particularly suitable for use in the shipyards, for the exhaust of welding fumes as a rule. We also produce silenced exhaust fan units, having larger sizes and intended for systems with multiple intakes, with flow rates from 10,000 m3/h to 50.000 m3/h, head up to 400 Pa and 90 kW-installed power.
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Filter systems especially made for the laser industry. Suction systems for laser jobs with i.e.metal, wood, plexiglas and gum (cutting, welding, marking etc.)
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This portable cartridge system is a self-contained media air cleaner, perfect for welding fume extraction and other source capture applications in industry. The AQE 2000 air cleaner captures airborne contaminants such as welding smoke, grinding dust, plastic dust and other fine particles. Standard reverse pulse cleaning system extends life of cartridges.
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The V Series dust collector eliminates dust, smoke and powders from a variety of manufacturing operations. Available in three configurations, these cartridge collectors serve as a portable source capture system (VP), a downdraft bench (VB) or fixed unit ducted directly to a machine (VF).
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Dust & Fume Extraction Systems
With 27 years experience in fume elimination using carbon filtration, Bigneat has unrivalled expertise to solve your fume hazard problem.
With cost effective solutions, long life and low cost of ownership as major considerations in design of their equipment, Bigneat has a wide range available to satisfy your needs.
Lastec and Cleantec ranges are carefully designed to satisfy most applications we come across daily, and we offer bespoke build for situations requiring extra filtration, higher pressure pumps etc. Bigneat manufacturers using acrylic-capped ABS rather than stainless steel. This material has a high lustre surface and is incredibly resistant to corrosion in the harshest environments.
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High efficiency
The Filtermist range of mobile and stationery dust extraction units offer a cost effective solution to a multitude of applications in the workplace, where the efficient removal of dust and small particles is required.
Easy to operate and maintain
All models are easy to operate, simple to maintain and are easily sited. Quick access to the filter elements allows for ease of cleaning and maintenance, ensuring efficient operation and longevity of the system.
Installation options to suit all applications
Mobile units are ideal for frequently changing extraction locations within the plant. Due to their compact design they are easy to move and provide flexibility in any operation. Static systems provide extraction solutions for larger machines or manufacturing workshops, with central extraction systems up to 100,000m3h.
Economy and reliability
All models are energy efficient offering low running costs overall and all Filtermist models have an enviable reputation for both reliability and performance. This combined with the Filtermist service and spares support service, ensures you should enjoy peace of mind along with efficient operation for many years to come.
Explosion protection
Fire and explosion hazards are present in all industrial plants that generate, store or transport flammable types of dust. Filtermist offers a wide range of ATEX* rated extractors and services that will ensure a safe workplace environment with reliable protection from dust explosions.
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Oskar's family of portable fume and smoke collectors are designed to provide filtration for a wide range of applications.
Oskar's portable fume collectors can filter:
- welding fumes
- grinding dusts
- powders
- stone dust
- dry dust and
- fumes
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The Filter-Master is a mobile mechanical filter designed and ideally suited for use at various welding workplaces and conditions. Built of rigid sheet metal construction and incorporating anti corrosive powder coating; the Filter-Master is designed for every day use. Four heavy duty rubber castors allow ease of movement within the factory and the 3.0 m extraction arm into any desired position. The Filter-Master is the ideal solution to a wide range of extraction problems.
The mechanical filter unit is equipped with a filter insert (filter efficiency > 99.9 %), filter monitor, motor protection with switch and starter, 5.0 m mains cable with plug and complete exhaust arm with hood.
Technical data:
fan performance: 2,200 m3/h
extraction performance at the hood: 1,200 m3/h
motor power: 1.1 kW
voltage: 3 x 400 V / 50 Hz
noise level: 68 dB (A)
filter efficiency: > 99.9 %
weight (without extraction arm): 80 kg
dimensions: 655 x 655 x 1,020 mm
Filter-Master is available as:
Filter-Master with 1 exhaust arm, 2,0 m, Ø 150 mm
Filter-Master with 1 exhaust arm, 3,0 m, Ø 150 mm
Filter-Master with 1 exhaust arm, 4,0 m, Ø 150 mm
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UFO-N is irreplaceable in dry dust capturing (without aggressive pollutants or
compounds creating explosion hazard) arising during the welding
and other processes in chemical industry, food production, pharma-
ceutical industry, plastic processing etc. Due to the automatically
cleaned cartridge fi lters with the tefl on membrane, the dust parti-
cles – even those which are smaller than 0.4 μm - are being separated
on the outer surface of the fi lter, where they should be periodically
removed by means of the compressed air impulses.
Following versions of UFO-N device are available:
- mobile or wall-mounted
- with one or two extraction arms.
STRUCTURE
Each UFO-N device consists of:
- radial fan,
- pre-fi lter capturing the large diameter dust
- cartridge fi lter of polyester paper covered with a tefl on membrane
- active carbon impregnated spunbond fi lter – absorption of the
majority of existing vapour and gas sorts
- pneumatic fi lter regeneration system - consisting of a compressed
air tank and electromagnetic valves
- control unit - to switch on the device and to control its function in
automatic and manual mode
- set of castors in the mobile version or a set of brackets in the wall
mounting version
UFO-N is adapted for installing the ERGO extraction arms of
workrange 2, 3 or 4 metres and diameter 160mm (ERGO-L/Z-R).
UFO-1 is adapted for attachment of one extraction arm, whereas
UFO-2 for two extraction arms.
USE
After the device is switched on, the automation unit ensures the
continuous function of the fan and at the same time regenerates the
fi lters by means of the periodical compressed air impulses without
the work interruption.
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Health protection during welding processes
Welding fumes are classified as potential hazardous substance. The welding dusts and fumes are respriable. Cadmium and nickel are known to cause cancer. Therefore welding fumes have to be captured completely at the source and disposed riskless.
The extraction and filtration units of ULT AG as well as the range of accessories and extraction arms capture the hazardous substances at source and guarantee a high-efficient filtration.
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Easy-Trunk® and Porta-Trunk® Fume Collectors
Compact and portable fume collectors effectively filter smoke, dust, and fumes resulting from welding and grinding applications.
Easy-Trunk Collector
-For heavier duty or more frequent plant operations.
- Built-in pulse filter cleaning system.
- Push buttons conveniently located on front of unit
and on fume hood.
-Ultra-Web® nanofiber filters provide high
MERV* 13 filtration efficiency.
- “Plug and go” operation.
- Fits easily through standard doorway.
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Ahead of its competitors
Euromate's MFD mobile welding fume extractor with its 50 m² DuraFilter® is ahead of its competitors on all fronts. The disposable cartridge filter has been especially developed to filter welding fumes and its special construction gives it some very exceptional characteristics. This gives the welder a strong and, most important, a constant extraction over a very long period of time. The DuraFilter® has a life that is many times longer than ordinary cartridge filters. This reduces operating costs drastically. Welding fume extraction from the work area with the MFD, with all its advantages, offers reliability and is cost effective.
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PHV - PORTABLE welding smoke withdrawal system - clean air for a safe and healthy work surrounding field the PHV von PlymoVent is a user friendly, portable and mobile plant for efficient welding smoke exhaust at the source. Compactly and easily, simply in that. Above all suitably for light and normal weldings on the spot, in small areas or in difficult places. The PHV switches on by your mechanism automatically, as soon as one welds. It has 2 engines and two performance levels. The main filters has a surface of 12m ², which provides for long intervals without filter changes. The separated dust can be disposed together with the filter dust free. The welding smoke arrives to an aluminum prescreener in the main filters “Dura H®” over a metal before separator and. Subsequently, by means of a “EHEPA” filter a separator degree is reached of 99,9%. Between main and Nachfilter additionally an activated charcoal filter can be used.
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Adapter for exhaust ventilation hood (diameter 150)
We differentiate between pipetype and hosetype as well as internal and external joints. As they come with a spring support, all of the arms are self-supporting in the set position.
The exhaust ventilation hood is equipped with a throttle valve that enables the flow rate to be set individually. For lengths of 5 m and more, the arm is supplied with an additional wall-mounted boom of 2 or rather 4 m length. This is equipped with a C-beam for attaching a mechanical wire box or tools.
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TEKA offers a great variety of mobile suction and filtering units for welding fumes. We offer units for each application and welding procedure and each metal (steel, galvanized steel, aluminium, precious metals etc.).
We offer our units in various versions - with HEPA filter or with filter cartridge with manual or automatical dedusting). In case that gas and/or odours arise from the welding process it is possible to equip the filter unit additionally with an activated carbon filter.
Three types are also BGIA certified (German institute for government safety organisation) and are therefore approved for welding fume class W3.
The TEKA HANDYCART, for instance, is a compact, space-saving unit used for welding of small components. In a special version this filter unit can be used for torch extraction.
On the other hand we offer high end mobile cartridge filter units like our STRONGMASTER and CARTMASTER. These units allow long lasting extractions of weldinig processes with non-alloyed metals and precious metals, especially along with strong smoke emissions.
For applications with oil and emulsion mist we offer our units of the OILCUBE type.
HANDYCART, PROTECTOR, CAREMASTER, CLEANMASTER, STRONGMASTER, CARTMASTER, OILCUBE
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Welding fume filter systems for almost every type of industrial fume extraction problem. Portable, stationary or/and as central system.
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Ideal for industrial process contamination source capture, and for plants requiring periodic dust collection at various locations. Airflow capacities are 700 cfm at the capture hood, 1,250 free air.
Three Stages of Filtration:
» Primary Spark Trap
» Cellulose/Polyester Main Filter
» Carbon After Filter
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Micro Air manufactures a complete line of portable collectors. from the M2150 media collector, for light duty or small volume applications to the MC1500 cartridge collector for heavy duty production.
Cartridge units utilize self-cleaning, high efficiency cartridge filters, that reduce filter replacement costs, as the filter elements are continually cleaned by compressed air. All Micro Air cartridge collectors utilize Micro Air's exclusive Roto-Pulse cleaning system. Because this cleaning system cleans the entire surface of the cartridge, it has proven to be far more effective, than the traditional reverse-jet system, thus extending filter life. Cartridge collectors can also be equipped with HEPA filters or Charcoal Modules.
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The intake and filtering of welding fumes, aerosol, gaseous fumes, etc..., has always been a problem for the Companies, since, where the working stations were not fixed, adequate countermeasures became impossible.
Savio S.r.l., has found a solution to your requirements with the autonomous SMEC filter.
It is very compact and easy to handle, suitable to take in and filter welding fumes, aerosol, gaseous fumes and suchlike.
It is constructed with screwed galvanised steel panels and tight seals, studied to contain the intake section and the various filters, inserted according to the type of fumes to be sucked in and according to the filtering level to be obtained; this permits extreme versatility of use in different manufacturing sectors.
The filter is also fitted with wheels for quick handling and can be inserted on the intake of one or more articulated aspiration arms with patented SNODOASPIR articulation.
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Power:
- 1.1 kW (Model 1.5 HP)
- 2.2 kW (Model 3 HP)
Flow rate:
- 1500 m3/h (Model 1.5 HP)
- 2600 m3/h (Model 3 HP)
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MOBIFIL weld smoke filters are application-orientated and of robust and compact design. Mobile, with four steering rollers, they are applicable wherever weld smoke emerges. One unit can be used with one or two suction arms simultaneously for several workplaces. MOBIFIL is noiseless. It is approved by the Safety Authority and, above all: from the one German manufacturer of industrial air filter technology - ILT. The pros:
- Long operating time without filter replacement:
The large-area filters achieve operating times from 1 ½ to 2 years (one-shift operation, according to admission). This holds as well for the filtering of big particles, e.g. as a result of working with a cutting wheel.
- Extremely clean working air:
Particles sized >0.3 µm are separated up to 99.99%
- Meeting all requirements of daily industrial routine:
MOBIFIL disposes of a large place of deposit for tools with a rubber mat; the tool handle being the cable reel; the filter case is not made of plastic but of shock-resistant steel %u2013 even the most rigorous environment will not be a problem.
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The Smog-Hog PCN mist collector eliminates welding smoke and other metal oxide fumes from employees’ working zones. Situated inside a factory, this portable electrostatic air cleaner can easily move to reach all areas of your factory. This unit is ideal for situations where large hoods are impractical, smoke-producing machinery is used intermittently or an employee moves from one work station to another.
Air volumes range from 700 CFM to 1,200 CFM.
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The Fume-Cube is designed to protect 1 or 2 personnel from inhaling hazardous dust and fumes which are generated during a wide range of applications.
The FumeBuster fume extraction and filtration system is specifically designed to protect up to 3 personnel from inhaling hazardous fumes and dust generated by a wide range of manual processes. These include - tinning and potting, gluing, soldering, chemical treatments and dust applications. A range of easy to install kits are available to make the FumeBuster one of the most flexible extraction systems on the market.
These units are lightweight and easy to carry and include long life unburstable filters, which can be changed in less than 60 seconds.
-Vari-Colour warning system
-Automatic flow control
-Speed control
-Compact dimension
-Quiet operation
-Excellent filter life
-Robust construction
-Arm extraction accessories
Exceptionally high air flow, low capital and running costs coupled with simple installation make they are ideal extraction solutions. Extremely robust, they are equally suited to the workshop and the production line where to be used to purify fumes that are generated during:
-Tinning & Potting
-Gluing & Chemical Treatments
-Soldering Assembly
-Rework & Repair
-Printing & Marking
-Dust Applications
In addition to the safe extraction and filtration of dust and fumes, Purex systems offer real cost savings. Unlike external venting systems,Purex machines recirculate air from the workplace so that heating & air conditioning costs are reduced.
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