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Oil mist and fume "compact" filter for centralized plants, capacity 6.000-30.000 m3/h.
SO.TEC "compact" plants are studied to have a little size and a very high separation efficiency.
The filtering process consists of two stages:
• In the former stage graphite and oil particles bigger than 1 micron, as well as any other impurities, are separated from the air flow;
• In the latter stage such submicrone oil particles, making up 90% of total oil present in suction air, are separated by coalescence according to an efficiency factor as per table below:
- 99,9 % efficiency for bigger than 1 micron particles
- 99 % efficiency for bigger than 0,5 micron particles
- 95 % efficiency for bigger than 0,2 micron particles
(high efficiency achieved thanks to the special Microless® filtering elements).
Our well-established know-how and the reliability of our plants enable us to meet our Customers’ needs for extremely low emissions:
- in case of separation of oil mist from hot brass stamping process we guarantee
- in case of filtering of oil mist from machine tool machining, we guarantee an emission oil content lower than 2 mg/Nm3 (expected value lower than 1 mg/Nm3).
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ECO-WORKCABIN Drawing 1620
Equipped with a PRE-FILTRATION SYSTEM FOR SWARF
It allows the highest degree of cleanliness of the working environment.
Its ergonomic design and the protective screen made of transparent Lexan are essential elements to safeguard the machine operator.
An easily removable swarf collector prevents the diffusion of the removed particles in the working environment and on the clean workpieces.
The cabin is pre-arranged to be equipped on board with an air cleaner for suction and purification of oil mist produced during the process of polishing. As an alternative, oil mist could be removed by the air cleaner installed on the machine tool.
The support trailer can be supplied either with wheels made of rubber or with feet.
The unit can be made soundproof to reduce noise pollution.
In the picture: ECO-WORKCABIN equipped with an ECO air cleaner.
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The HILCO vent mist eliminator is the answer to economically reclaiming the oily vapor found in the air stream of vents of lubrication oil systems on large, high-speed rotating equipment. These include gas turbines, turbo compressors, reciprocating engines and gearboxes.
The vent mist eliminator improves safety by eliminating oily residue cause by setting oil mist on engine room floors, stairways, etc., keeps the environment clean and helps prevent exterior oil contamination of buildings and grounds. There are currently three versions available: Blower Assisted, Mist Eliminator with Heat Exchanger, and a Coalescer-Only model. All models have DM type coalescers and eliminate oil mist with an efficiency of 99.97% removal of all airborne contaminant regardless of particle size.
Our vent mist eliminator collects, coalesces and filters the mist, significantly reducing visible oil plume. The captured oil is returned to the sump or crankcase, quickly and efficiently for reuse. Available in sizes and models to fit your specific application, HILCO vent mist eliminators are virtually maintenance free.
Hilliard also makes HILCO-quality replacements for other brands of mist eliminators.
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ECO-WORKDESKS MOD. BCO1648 - BCO1649
They allow the highest degree of cleanliness of the working environment. Their ergonomic design and the protective screen made of transparent Lexan are essential elements to safeguard the machine operator. An easily removable chip collector prevents the diffusion of the removed particles in the working environment and on the clean workpieces.
The workdesk is completely soundproof to reduce noise pollution. The units are pre-arranged to be equipped on board with an air cleaner for suction and purification of oil mist, produced during the process of polishing. As an alternative, oil mist could be removed by the air cleaner installed on the machine tool.
The support trailer can be supplied either with wheels made of rubber or with feet.
In the picture: ECO-WORKDESK equipped with an ARNO air cleaner.
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ELOFIL® distinguishes through determined design, high quality manufacture and an efficient performance principle. The decisive advantage compared with other filtration methods:
- Re-usable filter cartridges:
They have just to be cleaned and are immediately ready for operation, no secondary costs for filter materials arising. Further pros: high operational reliability and long life time; i.e. the filter elements require low
- Flow optimized design:
Despite of high exhaust capacity the fans consume very little energy. Therefore, operating costs are extremely low. ELOFIL electrostatic filters provide clean air at a reasonable price.
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The Smog-Hog PSG mist collector eliminates mist and smoke from kitchen emissions and industrial processes. This heavy-duty fume collector can be mounted inside or outside a facility and customized to fit your building’s requirements.
The Smog-Hog PSG system uses electrostatic precipitation (ESP), to trap contaminants on collection cells. For routine maintenance, the PSG’s much lighter and easier to remove than other systems on the market. Also, there’s no need for costly filter replacements; just routine service cleanings are required.
Air volumes range from 825 CFM to 22,000 CFM
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Description
The entire unit is designed as an independent device to be connected to existing exhaust lines for the local extraction and cleaning of workshop air. It is particularly suitable for upgrading existing equipment. The stable and torsion-free housing is self supporting. The single- or double-faced separating surface is arranged in a V-type layout with removable X-CYCLONE@ basic elements. The unit is fitted with an oil- and waterproof collecting channel that is suitable for connection to the on-site drain lines. The duct connection socket is firmly fixed to the device and suitable for an unthreaded sliding connection. Suspension devices provide for optional, clear installation inside the workshop.
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Centrifugal filter for oil mist CLEANMIST® Filter body, divided into two parts, eases service operations; the inlet is provided with a mesh to avoid aspiration of solid materials and a conic diffuser for uniforming distribution of fogs within the wheel. Fog and vapour particles are centrifuged at high speed inside the wheel and, crossing the filtering panels, undergo a coalescence effect becoming small drops which, joined in a pressure flow, are discharged with the specific drainage.
Cleaned air is discharged in the environment, passing through the upper part of the filter.
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UNIFIL air cleaners stand out for easy installation, easy operation and easy maintenance. Thanks to the well-devised design and the utilization of high quality filter elements, the units achieve long operating times and a collection efficiency of 99.997% for particles >0.3µm
- Modular design:
In case of changing an application, UNIFIL can be adapted any time in a budget-saving way (e.g. further pre-filter plates or gas sorption stages can be connected for the elimination of odours %u2013 in modular design!)
- Flow optimized fans in special collocation:
Optimum inflow into the main filter and use of the entire surface. Replacement of the main filter is only necessary if full load has been achieved, energy consumption is extremely low.
- Easy maintenance:
UNIFIL applies slide-in units for standardized filter elements. This makes maintenance easy and a replacement is done in few minutes
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Purifies the air in working environments in which blankets of oily smoke are created.
Mechanical industries, machine-tool environments.
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Centrifugal Mist Eliminators
CME Series Centrifugal Mist Eliminator systems are designed to provide efficient, cost effective control of mist and mist/smoke contaminants generated from a variety of manufacturing and process applications. Direct machine mounting is typical on most installations however, floor mounting pedestal stands and ceiling hung mounting options are available for this small but powerful, highly efficient, compact mist collection system.
CME units feature a modular design with a variety of pre and post filter options. For removal of chips, metal fines and general solid particles, prefilters are available (CMEP units). For control of smoke, HEPA after filter modules (H) can be added with a high capacity HEPA version (H2) available on the 300 thru 1200 units for heavier, more severe smoke or continuous duty applications. For control of gas/vapors or odors, gas/vapor modules (carbon and other media) can be added. A full line of accessories and options are available for the CME collectors to allow for easy unit customization and to simplify system installation.
Applications:
Machining, turning, milling, spraying, coating, part washers, oil reservoirs, lube sumps and a variety of other manufacturing and process applications
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TECHNICAL FEATURES
AEROIL range filters are electrostatic and, for this reason, are equipped with power circuit protected from accidental short-circuiting and discharge between electrodes. All filters are equipped with a limit switch and a start/stop panel. The panel includes an on/of switch, a power warning light, a filter short-circuit warning lights and a clearly visible heat warning light. All units are made of folded metal sheet and are finished with environmentally-friendly paint. They are tough and equipped with eyebolts for easy, simple fitting.The fans are both powerful and silent.
CHARACTERISTICS
The AEROIL range air filtering system directly derives from the CORAL Modular range. Specific characteristics are: high filtering efficiency, CORAL dual voltage electrostatic cell, excellent quality-price ratio and motor directly coupled to the impeller. The performance and dimensional characteristics of the filters are a considerable advantage in everyday use on processing lines for solving also complex problems of pollution deriving from oil mist and industrial fumes.
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Mist Collectors
The Airflow Systems series of MistPak® mist collectors, with the MistPlus® Contaminant Management System, introduces proprietary barrier-type media into the air flow path collecting and removing oil mist and dry contaminant without compromising operating efficiency. The full line of Airflow Systems oil mist collectors deliver over 95% filtration efficiency while reducing operating costs, and extending filter life and maintenance cycles.
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Low-Maintenance Collection for Oil and Water-Based Coolant Mists & Smoke
The Filter 1 Mistron Mist Collector is designed to eliminate in-plant moisturization through efficient filtration of oil and water-based coolant mists and smoke.
Contaminated air enters the intake plenum and the inlet baffle diffuses the air to distribute it evenly over the impinger surface. The impinger removes large particles and mist, and is self-draining. (An optional high density metal mesh washable prefilter is also available for wet grinding applications.) The unit utilizes a high efficiency micro glass filter for collecting micron and submicron particles. The Filter 1 Mistron offers up to ten times more actual square footage of filter material than centrifugal air cleaning units.
Quiet, energy efficient, and low maintenance operation is provided by a direct drive, backward inclined air foil type blower, requiring no belts to change or bearings to grease. With the vertical oil mist design the primary filter bag pockets are suspended in the vertical position for optimal drainage of the collected coolant mist. For average machine shop operations the primary filter should last one year.
Features
- 95% ASHRAE Primary Filter
- 3 Phase TEFC Motor on Rubber Mounts
- Sloped Drain Pan with 1/2" NPT Connection for Easy Removal or Recirculation of Coolant Air or Other Mists
- Hinged, Gasketed Access Doors for Easy Filter Replacement
- Chevron Impinger
Options
- Washable Metal Mesh Prefilter for Grinding Applications
- Odor Control Disposable or Refillable After Filter
- ASHRAE or HEPA Safty Filter with Visible or Audible Alarms
- Blower Silencer
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Our OENA-D series oil mist separators are used in cutting and shaping metalworking processes for scrubbing non water-soluble cutting fluid aerosols based on mineral, organic and synthetic oils. Reusable plastic mesh filter elements and fine-fiber material provide high-efficiency filtration of cooling lubricant aerosols. Our product lineup includes a graduated series of systems with air volumes up to 20,000 m³/h, which can be customized to even larger airflows due to their modular design.
Filter elements
Reusable plastic mesh filter elements and fine-fiber material.
Disposal
The separated oil is collected in the floor basin of the unit and is then reintroduced into the oil supply cycle of the machine via a return pipe, or removed for reconditioning. The return pipe must be vacuum sealed either by using a siphon or by immersing it in the coolant sump by at least 300 millimeters.
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Complete modular duct separator unit suitable for installation into a horizontal duct line. The unit is incorporated in a completely welded, steel sheet housing with a lacquer finish in RAL 5002. The service door is fitted with clip fasteners. The housing is stable and torsion-free and has smooth internal surfaces. The bottom part is designed as an oil- and waterproof collection pan. The housing is fitted with patented RXZ basic elements, which are arranged in two stages perpendicular to the airflow direction inside the duct separator module. The collecting pan is fitted with a drain socket, a level indicator and a one-inch socket for the connection of an on-site drain line with a siphon. The duct junctions are not included in the scope of delivery.
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The Smog-Hog SG Series mist collector captures high-volume coolant mist and oil smoke from industrial processes including drilling, grinding, screw machining and others. Depending on your requirements, systems can be ducted, unducted or free hanging inside any facility.
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MISTKOP's proven design couples simplicity with efficiency. No spinning filter to waste horse-power or cause vibrations due to unbalanced filters. Mist and contaminants are captured at the source rather than after they are dispersed as with unducted or electronic units. Easily replaced, low cost filters. Collected fluid drains to your process or container. Usually hung near the source, but all models are available "inverted" such as VC-51 for direct or floor mounting. Secondary filters can be added for smoke.
Easy to install
Increase production efficiency
Low initial cost
Reclaim valuable lubricants
No rotating filters to get out of balance
Non-electronic
MISTKOP with Exhaust Shell vents filtered fumes, gases, or heat to the outside. Available for all models, standard or inverted. Can also be supplied with HEPA filters for efficiency up to 99.97% at 0.3 micron.
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The WS series represents a quality solution for the collection of coolant and oil mist. With 5 sizes, ranging from 250 to 2000 m3/h, it is characterized by a sophisticated design, compact
dimensions and standard accessories.
Specifically developed for the elimination of mist, vapour, smoke and odours typical of wet machining operations these mechanical filters can also be employed in mixed application (wet/dry) and for EDM machines
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MistBuster units are efficent, multi-stage mist and smoke collectors. The quiet variable-speed impeller draws mist and smoke through a first stage 4" mist impinger. Then the electrically charged (ESP) collection cell traps the remaining sub-micron mist droplets. Collected liquid is drained back to the coolant tank. Clean, oil-free air is returned to the shop.
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An efficient unit with a high volumetric air flow such as smallest noise emission for working places in calm environment. Available in MINI- and MAXI-execution, whereby the AIRFILTER MAXI has double suction power and double filtering surface opposite the AIRFILTER MINI. Thus the AIRFILTER MAXI is particularly suitable for the multi-shift operation. The volume of both units corresponds in approximately to that of a personnel computer.
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The MAHLE oil mist collector unit LGA 600 is a high performance oil mist collector unit for the separation of coolant from tooling machine exhaust air.
- Compact design
- High oil mist load capacity
- Excellent retention rates
- Quality filters, easy to service
- Equipped with high-efficient coalescer elements
- Optimized service life
- Modular design for direct installation of main components into tooling machines
- Worldwide distribution
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Fields of Application: Mist eliminator are used wherever droplets of pollutant or process materials must be removed from liquid-laden waste air. This is the case, among others, in the surface-treatment, chemical, and electronics industries.
Operating Method: The waste air drawn in by a plastic ventilator is passed through a grid section with repeated changes of direction. Because of their inertia, the droplets collide with the walls of the section, are then separated and can be removed from the system below.
Separation Capacity: The separation capacity is characterised by the smallest separable droplet (droplet limit). The sections used by COLASIT are optimally designed for each requirement. The rate of separation amounts to 99.9% of all droplets which are bigger than the droplet limit diameter.
Separation of Aerosols: If the waste air tends to form aerosols these can be effectively separated with a specially sized mesh.
Type of Construction: The COLASIT mist eliminator consists of a rectangular housing, incorporated with standard separation packs in a two-layer configuration. The packs can be removed from the side for cleaning. All components are made of thermoplastic synthetics.
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The DELTOLE® is an oil mist collection unit which purifies and cleans the air in working areas, decreases fire risk hazards and operator accidents and increases productivity. It is especially recommended for all metal processing applications.
OPERATING PRINCIPLE
The DELTOLE® uses 4 fundamental principles to trap oil particles :
- The oil mist is separared by the fan impellor or by a cyclonic system which allows the majority of oil particles to coalesce.
- The inertia force ensures that the droplets formed in this way are retained and then migrate to the collection tank through a wire knit filter.
- The diffusion forces with “Brownian” motion deal with the very fine particles by means of a high efficiency filter used as an option instead and in place of the last standard final filter.
- For use without recycling, a multi-layer wire knit filter can be substituted for the final filters. The oil collected by the filter is continuously evacuated by means of a siphon.
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General description
Impurities in the air are produced from oil and emulsion vapors in machining areas by machine tools, at soldering and welding tables and at non-enclosed machines during machining. These impurities can be harmful to the health of the employees in these areas and can also have a negative effect on the quality of your products.
HOFFMANN mist collectors are your answer to these air pollution problems.
HOFFMANN mist collectors are high-quality devices that stand out due to their long service life and low maintenance requirements. Our systems are in line with the state of the art and have proven themselves in many years of use.
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