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Clara is 3nine's best-selling oil mist separator. With a flow rate of 700 cfm (1,000 m³/h) it is suitable for most machine tools. Clara has been fitted to practically every type of machine tool for numerous customers in Sweden and elsewhere in Europe.
Clara operates solely on the centrifugal separation principle and therefore requires very little maintenance. Clara does not clog up like a filter - even under extreme conditions with high solids loading, such as the machining of casing and in grinding applications.
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Darwin: the innovation friend of the environment!
Thanks to Darwin, the air filter, that mounted on machine tools, cleans the air in work places, Losma has been among the marked companies to the prize the Innovation friend of environment 2002.
The event has been promoted by Legambiente, co-promoted by the Polytechnic of Milan and the Bocconi University, with the contribution of Confindustria and the sponsorship of the Lombardy Region and the Ministry of the Environment and the Protection of the Territory.
This acknowledgment rewards the engagement of the companies for continuous research and development of innovations compatible with the environment.
From the 1974 Losma operates in the field of the air filtering in industrial workplaces, with the maximum attention to the topics of the emergency and of the protection of the environment inside of the job places.
The Darwin air filter, patented, has been marked as personalized system, careful to the reduction of the energetic consumptions for the aspiration and cleaning of the air from oil fogs of machine tools.
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The air filters in the Gemini E range are electrostatic filters for purifying air of pollutant susbtances generated by the use of coolant oils both emulsified and integral, both of soild type (oil combustion fumes) and of liquid type (micromists) and dust produced by welding operations and other industrial processes.
Uses
The electrostatic filter consists of two elements: an ionizer and a collector. The air filtered by the oil mist collector and containing residues of fine mists and smoke (particles < 0.1 micron) is conveyed to the ionizer section where the particles are charged positively. The air then proceeds to the collector which, by the principle of attraction and repulsion of electrostatic charges, captures and definitively retains the polluting particles. The recovered liquid part is sent back to the machine tool.
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AAF's Oil Mist Collector is a durable, high-performance collector featuring multi-stage filtration. Model OMC-2 measures 2'8" x 6'11" x 6'6" with one door on one side of the unit. It operates at 2,000 CFM with a 3 or 5 hp motor. For flexibility, the unit may be furnished with fan mounted on the right or left side. All collectors are available with end, top, front, or rear inlets.
- CFM (Air Volume): 2,000
- Efficiency %: 99.99
- Grain Loading/cf: 0-1
- Hours of Operation: 12-16
- Material Characteristics: Oil Mist
- Max Temperature: 120° F
- Type of Collector: Oil Mist
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Compact machine-mountable mist collectors dedicated for use on combined machine operations.
■ Three stage filtration for high filtration efficiency and optimum filter life.
■ Handles mist, smoke, and particulate applications up to 1200 cfm.
■ Standard Minihelic® gauge indicates when filter maintenance is required.
■ Hinged access doors makes filter changeout easy and simple.
■ Productivity increases and morale improves by providing a cleaner working environment.
■ Helps to meet OSHA Clean Air Standards.
■ Optional HEPA filter is available on all models.
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Application
The oil mist separator OMS is designed for cleaning the air from oil mist during production processes. It is especially
recommended for extraction the oil particles of cooling-lubricating fl uids, that are used for metal machining (e.g., turning,
milling, drilling).
The appliance is not appropriate for capturing the caustic substances that can have a bad infl uence on the device and for
compounds creating explosive mixtures with the air.
Structure
The separator is divided in three chambers, and the air stream is fl owing subsequently through following chambers:
– oil sedimentation chamber – equipped with connection for the oil-saturated air,
– fi ltering chamber equipped with three fi ltering sections,
– fan chamber with a fan with radial impeller and control panel,
– silencer.
In the fi ltering chamber proceeds the three-stage cleaning process of the contaminated air.
First the air stream goes through the labyrinthine fi lter, next is the net fi lter and fi nally through the pocket fi lter of oil-resist-
ant polypropylene. Each fi lter can be easily disassembled and cleaned. The captured oil volume is accumulating in the oil
sedimentation chamber. Underneath this chamber is located the oil drainage valve from where it is collected in a contain-
er* for oil.
In order to reduce the noise level is used a silencer.
During the use a continuous technical supervision is not necessary.
Oil mist separator – OMS-2
* The container for oil is not a standard equipment of the oil mist separator.
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All models in the air filter series can be coupled to special units that provide real and proper superfiltration. Their use permits many permutations and gives performance levels of up to 99.97% efficiency. These special units can be added at any time, even after the installation of the air filter. Guard: pre-filter for oil mist with swarf. Synthesis: electrostatic after-filter for smokes. Clipper: cartdrige after-filter for micro-mist. Microfilter: activated carbons after-filter for bad/hazardous odours.
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Gemini represents the perfect solution for all cases where the customer in little spaces has the need of both a pre and post-filtration.
Thanks to the compact shape, Gemini adaptes very easely to all type of machine tools.
Gemini is supplied with a prefiltration stage and another filter with specific efficiency depending on the needs of the customer (>95% or >99,95% - Norms CEN EN 179/1822).
GEMINI has a particular design, already patented, which makes maintenance operations and filters replacement very easy.
Gemini is really customizable in fact it is possible to have different combinations of filters depending on the desired efficiencies and maintenance intervals even after the first installation.
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Application
The unit designed for cleaning the air from viscous dust as well as from gas contamination. Among others, it is an ideal solution for:
- ltration of the aerosols arising during spray painting,
- ltration of the air polluted with fat particles at the kitchen extraction hoods,
- ltration of the air polluted with particles of solid lubrication grease and of abrasive paste during polishing
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The HILCO vent mist eliminator is the answer to economically reclaiming the oily vapor found in the air stream of vents of lubrication oil systems on large, high-speed rotating equipment. These include gas turbines, turbo compressors, reciprocating engines and gearboxes.
The vent mist eliminator improves safety by eliminating oily residue cause by setting oil mist on engine room floors, stairways, etc., keeps the environment clean and helps prevent exterior oil contamination of buildings and grounds. There are currently three versions available: Blower Assisted, Mist Eliminator with Heat Exchanger, and a Coalescer-Only model. All models have DM type coalescers and eliminate oil mist with an efficiency of 99.97% removal of all airborne contaminant regardless of particle size.
Our vent mist eliminator collects, coalesces and filters the mist, significantly reducing visible oil plume. The captured oil is returned to the sump or crankcase, quickly and efficiently for reuse. Available in sizes and models to fit your specific application, HILCO vent mist eliminators are virtually maintenance free.
Hilliard also makes HILCO-quality replacements for other brands of mist eliminators.
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ECO Series
POLLUTANTS: OIL MIST - MICRODUST - SMOKE
AIRFLOW RATE: 500 ÷ 750 m3/h
A quality, reasonably sized solution. Suitable for suction and purification of oil mist, microdust and smoke produced during damp and dry machining processes.
The unit is equipped with a drainage for the recovery of recondensed coolant liquid.
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ARNO Series
DESIGNED FOR HIGH-DUTY PRODUCTION MACHINE TOOLS
WORKING ON 3 SHIFTS
guarantee of:
- constructive solidity of its mechanical parts
- 5 filter stages, which can be diversified according to the type of pollutant and kind of machining process
- residual concentration of pollutant in the air at unit exhaust < 0,1 mg/m3
POLLUTANTS: OIL MIST- SMOKE- MICRODUST
AIRFLOW RATE: 1000 ÷ 4000 m3/h
SUITABILITY: ALL TYPES OF MACHINE TOOLS
MACHINING CENTRES - LATHES - GRINDING MACHINES- LASER MACHINES - BORING MACHINES - MILLING MACHINES - THREADING MACHINES – SHARPENING MACHINES - MACHINES FOR SPARK EROSION - COLD HEADING MACHINES - ETC...
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ARF Series
POLLUTANTS : MICRODUST – SMOKE – FUMES - ODOURS
AIRFLOW RATE : 750 m3/h
Suitable for suction and purification of microdust and smoke produced during damp and dry machining processes.
The perfect solution for Laser Machines and Machines for Spark Erosion.
The suctioned air first passes through a sequence of metallic and synthetic filters, which retain the particles with higher granulometry.
Subsequently, the air goes through an Absolute HEPA Filter H13 - tested in accordance with Euro Norms EN 1822 - and is emitted perfectly purified in the environment.
The FA version is equipped with an ACTIVED CARBON cell to eliminate fumes and odours.
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Lina is the smallest oil mist separator in the 3nine product family. It was specially designed for small, enclosed machine tools, where the need for extraction vacuum is limited.
Lina has a capacity of 350 cfm (500m³/h) and is mounted on each machine tool. This saves floor sopace and unnecessary pipe work. It also makes it easier to move the machines when production requirements change.
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The oil mist separator for tough applications
Petra is specially designed to handle applications having high degree of solid particles, such as grinding and polishing applications, machining of cast iron and heat treatment (quench oil) applications.
Petra has a capacity of 700 cfm (1,000 m3/h) and can easily be installed on the top of the machine tool it is suitable for most machine tools. This saves floor space and unnecessary pipe work and unnecessary maintenance on pipe, which is quite important in these types of applications, where allot of solid particles deposits in the pipes. It also makes it easier to move the machine tools when production requirements change.
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Emma is the big sister in the 3nine product family. Emma was designed specially for applications where a high air flow is essential, for example on very large or open machine tools.
Emma has a capacity of 1800 cfm (3000 m3/h). Multiple Emma's can be interconnected using the 3nine modular system to create a solution for flow rates above 1800 cfm (3000 m3/h).
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MistBusters®: Efficient, Compact Air Cleaners For Metalworking Applications
The MistBuster series of air cleaners has significant advantages over competitive mist collectors, including:
High Efficiency. MistBusters remove the mist & smoke generated from water soluble, synthetic and petroleum based metalworking fluids that other oil mist eliminators miss. (Centrifugal units do not remove any smoke!)
Economical operation: No throwaway air filters that reduce airflow as they clog up (most models). Low energy consumption due to superior multi stage air cleaning technology that has low resistance to airflow.
Variable speed controller allows for precise control of the airflow. Why draw excessive mist laden air out of the machine tool enclosure? The MistBuster is the best machine mount mist collector currently available in the market place that allows you to control the negative pressure within the machine tool enclosure. This feature saves energy, reduces maintenance, lowers sound levels and increases efficiency.
Premium Blower - The MistBuster series of compact air cleaners features a very high quality dynamically balanced motorized impeller. This impeller is more compact and energy efficient than conventional direct drive motors & blowers that are used in other systems and is dynamically balanced for smooth operation. This means no vibration is translated to your machine tool improving production quality and consistency.
MistBuster 500 can ship UPS, which significantly reduces shipping charges.
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A modular design oilmist filter system where it’s flexibility allows for expanding and adapting to changes in machine tool processes.
Mix and match flexibility to tailor-make your system depending on application criteria.
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Absolents oil mist filter ODF is well suited for use in applications such as:
• Grinding (cutting fluid emulsion)
• Turning (cutting fluid emulsion)
• Milling (cutting fluid emulsion)
• Electrical discharge machining
• Machining, using straight oil and moderate loads
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AR 1415 Series
POLLUTANTS: OIL MIST AND MICROMIST - DUST/MICRODUST - SMOKE
AIRFLOW RATE: 2600 ÷ 4500 m3/h
Suitable for suction and purification of oil mist and dust produced during damp and dry machining processes.
Designed to ensure a highly safe working environment (Laser Machines, Aluminium and Magnesium dust). They are appropriate for purifying particles of different granulometry, simply using interchangeable filters with different degrees of filtration efficiency.
This series is equipped with a High Efficiency HEPA Filter suitable for the removal of microdust, micromist and smoke.
This unit can be connected to more than one machine tool simultaneously, depending on the airflow rate of each machine.
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Oil mist and emulsion mist occured in many working processes. This is a health hazard for the employees. The new Reven Cleaners use several filtration stages and separation performances up to 99,9995% can achieved down to particle size of 0,1 micrometer.
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RECOJET® -1*
The complete solution, plug-in ready to operate. Patented Oil Mist Separation System for all types of machining centers.
- Up to four filter stages
- Dynamically balanced high performance blower
- Flame barrier for fire protection
- Built in sound attenuator
- Light weight construction and compact design
- Maintenance free X-Zyclon®* filter system
- Proven separation efficiency
- Dynamically & statically balanced filter unit
- Optional Ventury Pipe attachment
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Absolents oil-smoke filter ODR is well suited for use in applications such as:
• Heat-treatment
• Cold-drawing
• Gear cutting
• Grinding with straight oil
• CNC turning with straight oil
• Forging operations and cold pressing
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ARPX Series
POLLUTANTS: DRY DUST - SMOKE -FUMES - ODOURS
AIRFLOW RATE: 2000 ÷ 3200 m3/h
This trailer-mounted series is suitable for suction and purification of dust produced during dry machining processes, when good airflow rates are required and no large amount of dust is created.
Its versatility of use, modularity and mobility make this unit perfect for workshops where the machined materials change periodically.
The AE version is equipped with a High Efficiency HEPA fiter, suitable for the removal of microdust and smoke.
The CA version is suited for the removal of fumes and odours.
The N version is equipped with a drainage and a tank to collect re-condensed coolant.
Pre-arranged to be equipped with an Articulated Self-supporting Suction Arm.
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Oil mist and fume Mini-Max filter, capacity 500-1.500 m3/h.
The new Mini-Max series filters are studied to be located in proximity of tooling machines. Mini-Max filters are composed by a pre-filtration section, by a very high efficiency filtration section for oil mist and fume and by possible further stages for absolute filtration (H13).
Basically the privilege of SO.TEC coalescence filters is the long operating time, continue high filtration efficiency, without any maintenance requirements. On suction from tooling and machining operations, with oil or water-based lubricant, we can also guarantee more than 5 years’ operating time for the coalescence filtration section.
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Oil mist and fume "compact" filter for centralized plants, capacity 6.000-30.000 m3/h.
SO.TEC "compact" plants are studied to have a little size and a very high separation efficiency.
The filtering process consists of two stages:
• In the former stage graphite and oil particles bigger than 1 micron, as well as any other impurities, are separated from the air flow;
• In the latter stage such submicrone oil particles, making up 90% of total oil present in suction air, are separated by coalescence according to an efficiency factor as per table below:
- 99,9 % efficiency for bigger than 1 micron particles
- 99 % efficiency for bigger than 0,5 micron particles
- 95 % efficiency for bigger than 0,2 micron particles
(high efficiency achieved thanks to the special Microless® filtering elements).
Our well-established know-how and the reliability of our plants enable us to meet our Customers’ needs for extremely low emissions:
- in case of separation of oil mist from hot brass stamping process we guarantee
- in case of filtering of oil mist from machine tool machining, we guarantee an emission oil content lower than 2 mg/Nm3 (expected value lower than 1 mg/Nm3).
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Oil mist and fume Mini-Max filter, capacity 1.500-7.000 m3/h.
The new Mini-Max series filters are studied to be located in proximity of tooling machines or in proximity of hot metal stamping presses with eventual cetralized solutions. Mini-Max filters are composed by a pre-filtration section, by a very high efficiency filtration section for oil mist and fume and by possible further stages for absolute filtration (H13).
Basically the privilege of SO.TEC coalescence filters is the long operating time, continue high filtration efficiency, without any maintenance requirements. On suction from tooling and machining operations, with oil or water-based lubricant, we can also guarantee more than 5 years’ operating time for the coalescence filtration section.
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Oil mist and fume "supercompact" filter for centralized plants, capacity 20.000-180.000 m3/h.
SO.TEC "supercompact" plants, thanks to the optimum use of the space inside the filter and to the acces doors placed on both sides, are able to garantee high flows capacity with reduced obstruction, maintaining an high separation efficiency.
The filtering process consists of two stages:
• In the former stage graphite and oil particles bigger than 1 micron, as well as any other impurities, are separated from the air flow;
• In the latter stage such submicrone oil particles, making up 90% of total oil present in suction air, are separated by coalescence according to an efficiency factor as per table below:
- 99,9 % efficiency for bigger than 1 micron particles
- 99 % efficiency for bigger than 0,5 micron particles
- 95 % efficiency for bigger than 0,2 micron particles
(high efficiency achieved thanks to the special Microless® filtering elements).
Our well-established know-how and the reliability of our plants enable us to meet our Customers’ needs for extremely low emissions:
- in case of separation of oil mist from hot brass stamping process we guarantee
- in case of filtering of oil mist from machine tool machining, we guarantee an emission oil content lower than 2 mg/Nm3 (expected value lower than 1 mg/Nm3).
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ECO-WORKCABIN Drawing 1620
Equipped with a PRE-FILTRATION SYSTEM FOR SWARF
It allows the highest degree of cleanliness of the working environment.
Its ergonomic design and the protective screen made of transparent Lexan are essential elements to safeguard the machine operator.
An easily removable swarf collector prevents the diffusion of the removed particles in the working environment and on the clean workpieces.
The cabin is pre-arranged to be equipped on board with an air cleaner for suction and purification of oil mist produced during the process of polishing. As an alternative, oil mist could be removed by the air cleaner installed on the machine tool.
The support trailer can be supplied either with wheels made of rubber or with feet.
The unit can be made soundproof to reduce noise pollution.
In the picture: ECO-WORKCABIN equipped with an ECO air cleaner.
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An efficient unit with a high volumetric air flow such as smallest noise emission for working places in calm environment. Available in MINI- and MAXI-execution, whereby the AIRFILTER MAXI has double suction power and double filtering surface opposite the AIRFILTER MINI. Thus the AIRFILTER MAXI is particularly suitable for the multi-shift operation. The volume of both units corresponds in approximately to that of a personnel computer.
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