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Battenfeld Extrusionstechnik offers complete extrusion systems for siding / wall cladding applications.
Major advantages of PVC or WPC siding profiles include:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
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Battenfeld Extrusionstechnik manufactures complete inline and out-of-line extrusion systems for Polyester (PET) film:
- film thicknesses of 100 µm - 1200 µm
- multi-layer and laminated film
- main applications are in food packaging
With Battenfeld Extrusionstechnik's specially designed co-rotating twin-screw extruders for A-PET film extrusion, non-pre-dried material can be run without problems.
Thus, processors benefit from:
- energy savings
- higher flexibility
- better film quality
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Battenfeld Extrusionstechnik is a leading supplier of inline and out-of-line extrusion systems which are also available as high-performance lines:
- mono- and multi-layer deep drawn PP, PS or PET film up to 7 layers
- film thicknesses of 200 µm - 2 mm
- main applications in food packaging, esp. packaging of dairy products
inline extrusion systems can be combined with all automatic thermoforming machines currently on the market.
Battenfeld Extrusionstechnik offers a specially tailored line of extruders for the production of deep drawn films/sheet that enables processors to run their own production process very efficiently.
- high specific output rates
- degassing extruders for optimum melt quality
- constant mass throughput and therefore excellent thickness tolerances through the use of melt pumps
- state-of-the-art flat dies adapted to end product
- raw material savings and recycled material can be used without problems
low energy consumption
- modern, compact, maintenance-free drive technology for main- and co-extruder
For the production of thermoforming films/sheet, Battenfeld Extrusionstechnik manufactures especially tailored roll stacks that ensure superior end product quality.
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Battenfeld Extrusionstechnik manufactures extrusion lines for the production of window profiles with output rates of 15 kg/h - 800 kg/h.
- extruders can be operated with all major die systems
- custom-made line configurations
- Battenfeld Extrusionstechnik also offers the compact and standardized winBEX extrusion line for window profiles
- winBEX is suitable for processing WPC
- woodfiber content of 60% possible.
Main features and advantages of winBEX extrusion lines:
Consist of standardized and perfectly matching line components, including:
- different extruder sizes
- calibrating table with 2m and 5,5m segments
- caterpillar or belt haul-off
- saw or knife cutting device
- all wood-plastic-composites currently available can be processed with this standard line
- short delivery times
- excellent price-performance ratio.
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Battenfeld Extrusionstechnik is a leading supplier of complete extrusion systems for the production of PVC pipes with output rates of 50 kg/h - 1500 kg/h and pipe diameters of 10 mm - 1200 mm.
Major applications include:
- potable water
- hot water (C-PVC)
- sewage water
- cable protection
Production systems for PVC pipes made by Battenfeld Extrusionstechnik offer processors decisive advantages:
- small footprint due to compact extruder design
- maintenance-free screw temperature control
- optimum screw wear resistance
Our PVC double spider dies offer the following advantages:
- low pressure build-up
- higher volume within the die
- higher throughput
- no continuous spider marks
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for
PE-Xb and PE-Xc pipes for pipe diameters of 12 mm - 160 mm.
Main applications include pipe for:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- industrial applications, e.g. pressurized air.
Major characteristics of cross-linked Polyethylen:
- Highly increases the thermal and mechanical properties of a flexible
Polyethylen pipe
Major advantages are shorter assembly times and the laging (embedding) of pipes regardless of heat expansion.
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Battenfeld Extrusionstechnik is your reliable partner for complete extrusion lines for PE and PP plastic pipes with output rates of 50 kg/h - 2500 kg/h
and pipe diameters of 10 mm - 2000 mm.
Major applications include:
- potable water
- sewage water
- gas
- cable protection
Production systems for PO pipes manufactured by Battenfeld Extrusionstechnik offer processors many advantages.
High output rates through:
- direct-driven extruders
- barrier screws
- wear-resistant stellite screw flights
- bimetallic barrels
Lattice basket dies for:
- low pressure build-up
- even melt distribution
- wide processing window
- excellent wall thickness control
- fast color change
- especially suited also for multi-layer pipes
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With the further improved argos range, Cincinnati Extrusion offers high-performance parallel twin-screw extruders which are designed for utmost reliability and maximum productivity with output ranges of up to 1,500 kg/hr.
Argos extruders ensure high output capacity and an unique processing latitude. The processing unit with an effective L/D ratio of 28:1 keeps stress on the raw material at a minimum by efficient heat transfer. This is guaranteed by an optimal residence time spectrum and large internal surfaces.
An innovative 4-shaft concept is used for the distributor drive and enables using high torques at low screw speed. Overheating is thereby avoided so that consistent top product quality is ensured.
Using the Intracool screw temperature process, more energy can be transported than with any other external temperature control system.
Easily matching any liquid cooling system in efficiency, the apc high-capacity air cooling system offers the advantage of higher reliability combined with perfect temperature control and maintenance requirements practically down to zero.
With the new EXcPro-XP microprocessor control unit a new dimension of user-friendliness and data communication capability has become reality. |
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Battenfeld extruding technology supplies complete extruding lines and automatic control engineering for the production from mono and multi-laminated plastic plates to the subsequent treatment in the deep-drawing and as semi-finished material for technical applications:
- Disk thicknesses from 1 mm to >20 mm
- Materials: HP, PP, PE, ABS, SAN
Battenfeld extruding technology successfully supplies plants for many years to the extruding of plates for the following applications:
- Refrigerator plates
- Applications of sanitary, e.g. Bath tubs and shower cubicles
- Automobile industry
- Chemical industry
- Furniture industry
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Division profile
Systems to manufacture blown film have formed part of ALPINE's product range since 1955.
The reliability of these film blowing lines is well known, just as are the long years of experience we have had in the design and manufacture of such complex production equipment.
Our three testing centres - in Augsburg, USA and Japan - are equipped with state-of-the-art machines and components, and are used for both customer and development trials. Test series using the laboratory equipment can be carried out under as-real conditions so that the results fully reflect Alpine's capabilities.
Program Overview
Blown Film Lines
Extruder
Film Die Heads
Film Cooling
Film Calibration
Film Take-off units
Film Winders
Film Orientation Lines
Process Control
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The SATELLIS and HELLIOS series offers a wide range of single screw extruders for the transformation of thermoplastics and rubbers, in different fields, such as:
- Production of tubes and profiles.
- Coating of wires and cables.
- Laboratory works.
- ...so.
YVROUD masters the design and the manufacturing of the machines which allow to offer a customised solution to all yours needs: do not hesitate to contact us on this point which is one of our strengths. |
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The PVC Fiber Enhancing Soft Pipe,also called gridding pipe and snakeskin pipe which is mainly used to convey the middle pressure or corrosive gas and liquid,it is widely used in such areas as mechanical engineering,coal mine,petroleum,chemical industry,agriculture irrigation,civil application(solar energy water heater,gas-jar),also it can be used in irrigating garden and lawn.
Main Technical Data
Model
65
45
Extruder
SJ65/28
SJ45/30
Diameter Range (mm)
ø16-ø50
ø6-ø16
Output(kg/h/extruder)
40-75
20-40
Installed Power (KVA)
40
30 |
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• Single screw extruders especially used for polyolefine material possess effective plasticizing effect and high extrusion speed.
• The special detachment type mixing screw and the standard designed die with spiral structure & reasonable channel are applicable to produce with smooth inside and outside face.
• Unique sizing and cooling mode is capable of producing pipe scopeÖ50-Ö200mm, production speed is up to 0.6-1.5M/min.
• All kind of polyolefine material, multi-layers spiral strengthening pipe can be co-extruded for various uses, 80% of recycle material can be used in production;
• Optimum spiral copper sizing sleeve, its entrance carrying pre-cooling and powerful vacuum device to suit for high speed extruding pipe.
Production Line arrangemen
Extruder
SJ-90/30B
SJ-65/30B
Die
ö75-200
ö50-150
Size water trough
SGZL-200
SGZL-150
Hauling
SLQ-200
SLQ-150
Winder
SQ-200
SQ-150
• Specific design for spray cooling trough.
• Cooling water trough is made of stainless steel
• High efficient cooling comes from peculiar spraying nozzle and high efficiency water pump.
• Three-dimensional regulation, longitudinal move by motor.
• Advanced co-extrusion technology and low cost to use recovery material. |
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This new technology uses either plastic compound or recycled plastic and wood floor to produce a composite result.
The extruded product with this tooling has the advantages of plastic profile and the qualities of wood, such as good hardness, good rigidity, long service life, and good machine ability. The end product is resistant to the weather and is environmentally safe. Applications for this product include door thresholds and high impact areas. |
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- Close type corrugator and vacuum for forming
- Forming module is moving in a tunnel
- Forming tunnel is clod by water
- Forming module is made of hard alloy steel and anti-corrosion and abrasion.
- No any connection between forming module, the reduce time to change.
- Provide single sand double wall corrugation pipe head die.
The main technique parameter
Specification
4-32
Quantity of mould
40 70 90
Main machine
SJ-45/30
Max. speed of line
40m/min |
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HDPE/PVC Double wall corrugation pipe production line
- High precision and character for forming machine and head die.
- Water and wind cooling for module
- On-line belling
- Unique digital control system
- High automatic, high output, stable production condition.
The main technique parameter
Model Quantity of module Specification of pipe mm
XDCSB160 48 ö75-160
XDCSB500 42 ö160-500 |
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Patent No.:01243874.X
- PVC-ABS composite water supply pipe production line (Patent No. ZL01244314.X)
- The main machines adopt two extruders co-operation, well-developed technology prescription obtains from many years experience can cause the pipe specific gravity drop in till 0.9, and the pipe have uniform foam and high intensity;
- Specially design co-extruding die, merely need to replace core mandril, it may produce solid-wall pipe, solid wall inner helix pipe foamed pipe and foam inner helix pipe.
- By changing the die it can produce the Nanometer anti-virus PVC feeding pipe, hollow wall inner screw thread muffle pipe and multi-layer composite pipe, like PVC/ABS and so on.
The main technique parameter:
Main machine type
SJSZ-65/22 SJSZ-55/22
Producing pipe scope mm
ö50-ö160
Manufacture velocity m/min
1-8 |
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PE-AL-PE, PP-R-AL-PP-R
- 1. ultrasonic lap seam welding, co-extrusion forming.
- 2. butt-joint argon-arc welding, welding seam close-gained and smooth.
- Controlling center adopting computer control system of Austria B&R company programmable computer.
- Long-distance closed loop control automatically the process of the speed of extruding and hauling, temperature and product diameter.
The main technique parameter
Modle
SJLS-30B
SJLS-60B
Diam. range of pipe
phi16-phi32
phi16-phi63
Product speed (m/min)
6-20
3-18
total install (kW)
185
198
Overall dim. L×W×H(m)
53×5×2.5
59×5×2.5 |
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PET sheet extrusion line developed by our company with its screw and barrel of optimized design possesses compact structure and exceptional performance. The whole unit holds the features of even plasticization, stable extruding, high output, long life span, etc. The accurate calibrating and calendaring device with its favorable adjustment function realize excellent calibrating. PET sheets produced by this line can easily be made into diversified packaging products after thermoforming, and are characterized by very good air insulating property without any addition agents, and are of purity and sanitation, excellent toughness and ductility, as well as reclamability. They are widely used in all sorts of packaging and printing fields such as electrical appliance, toy, foodstuff, medicine industry etc.
¡¡ Valid width of products: ¡Ü1500mm
¡¡ Thickness of products: 0.25mm-5mm |
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This production line is capable of continuously producing mono-layer or multi-layer PP/PE/ABS/PMMA/PC/PS/HIPS plate and sheet with the width less than 3000mm and thickness of 0.25-30mm. The products are widely used in the fields of refrigerator, air conditioner, auto, advertisement, and construction, environmental protection, etc.
Extruder: Appropriate single-screw extruder (exhaust or not) should be chosen on the basis of different materials. Specially designed screw and advanced temperature controlling system ensure the good plasticization, high output and stable extruding.
Screen changer and mould: The quick screen changer of hydraulic system ensures the short course of screen changing without material-leakage. Reasonable structure of mould should be chosen in terms of material, whereas moulds of clothes-rack mode are widely accepted to regulate flow-distribution and guarantee even thickness of plates (sheets).
Three-roller calendaring machine: Inclined and vertical three-roller calendaring machine should be chosen according to the thickness of the plates(sheets). Temperature controller operates separately and gap among the three rollers can be adjusted freely, and the central roller has special design of regulating angle. Both ensure the excellent calendaring effect and even thickness of plates (sheets).
Bracket of cooling roller: Equipped with corresponding guide roller, the cooling effect is better. In addition, the edge-shearing device equipped can guarantee fixed width of plates (sheets) and quality of edge. |
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- Steel wire reinforcing soft pipe for dust collector and Extension tube production line
- The unit is used to produce PVC soft pipe with steel wire reinforcing. The pipe wall is soft PVC plastic, in which there are spiral steel wire. The pipes have the strong point of pressure and corrosion resistance and antistatic. It is used to convey the pressure or corrosive gas and liquid, vent impure liquid. It is widely used in such areas as mechanical engineering, chemical industry, architecture, agriculture irrigation, vacuum device and dust collector soft pipe.
- Spiral soft pipe for dust collector production
- The PVC and PE spiral reinforcing pipe have the advantage of pressure and corrosive resistance, negative pressure and bend resistance. It is used to convey the gas, liquid and powder material. It is widely used in industry, agriculture, architecture, water conservancy irrigation and dust collector.
Main Technical Data
Model Extruder Pipe Range Installed Power(KVA)
45 45/30 ø12-ø25 15
65 65/30 ø25-ø50 32
90 90/30 ø50-ø75 49
100 100/30 ø75-ø102 69
120 120/30 ø102-ø156 84 |
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| This extrusion line designed by our company selected special extruder and adopted computer control. The screw has barrier unit and special material mixing components and barrel has new style grooves that achieve good plastication and mixing effect. The complete line assured great output and stable production. In addition, this line is equipped with special extruder for marking line of PE pipes.The extrusion line adopts the most advantaged spiral and lattice die head in the world, which assured stable extrusion in production process. In order to fit the performance of PE material and assure high production speed, we adopt water film lubricating and water circulation cooling. It has ellipse rectify device when producing huge diameter pipes. It has special designed vacuum and cooling devices that make good effect of huge diameter pipes extrusion.Haul off machine adopts three and six pedrails with European speed control system makes hauling stable and reliable. Cutting adopts planetary saw. The complete line has a high computer automatically control degree and long life span without maintenance. HUASU designed and developed this line on the basis of many years’ experience. We can do diameter scope from 12mm to 630mm, which widely used for water supply and gas distribution. |
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Product Introduction
The door and windows profile is made of PVC powder. It is widely used as window and door profile, as well as decorative material. With modern technology and optimized design, it has the property of high output capacity, long life and plastic evently.
This kind of production line is designed for extrusion of PVC plastic door’s and window’s profiles and cross-section communication cable pipes, Aluminum-plastic composite profiles, etc. It has stable plastification, high output, low sheering force, long life service and other advantages. PVC profiles can be used in the building industry and home or office.
The production lien consists of control system, conical twin screw extruder, extrusion die, calibration unit, haul-off unit, film covering machine and stacker. The extruder is equipped with alternating-current converter, imported temperature controllers. The calibration unit’s pump and haul-off unit’s reducer are the famous brand products.
After simple changing of the die and crew, it also become possible to produce foam profiles.
Main Technical Data
Model Max.Width mm Extruder Assistance Power Output kg/h Speedm/min
SY-180 180 1/105 22 80-100 0.6-6
SY-240 240 65/132 28 180-240 3-3.5
SY-300 300 80/172 34 300-350 4-5 |
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| XPS foamed sheet, also named Polystyrene Extrusion Plastic Sheet (XPS for short) has a perfect closed-pore alleviate structure. Its density, water absorption, coefficient of heat conducting and the coefficient of steam pervasion are all lower than those of other sheet heat insulating materials and they have the characteristics of strong intensity, light material, airtight, anticorrosion, ageing resistance, low cost, etc. It has been widely used in the fields of heat preservation in the construction industry and the highway, railway, airport, square of the heat preservation and household fitment. It is the generally acknowledged and the best heat insulator in the market at present. |
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Introduction of EPS Sheet
The piece material through the vacuum hot shape. can to make the various packing containers,like quick meal box and instant noodles bowl etc . and to be gernerally acknowledged the environmental protection material when the product have been Used to the domains such as building , packing , decoration material , highway traffic and aviation etc, again to be called " solid air ", owing to the fact of the light specific gravity
Introduction of Line
This unit uses advanced technology. With the raw material of currency level polystyrene,inpouring the froth reagent and auxiliary reagent when crowding out . Crowd the froth out by the pattern head . Accomplish whole course of product production through cooling,cutting and towing.
1. Special stud design urges the resin evenly before crowding out to melt .
2. Foaming agent pours into the proportion is simple and convenient and rapid and reliable, and making that the bubble multiple is stable, and product density fits the requirement with the guaranty .
3. Special design is exchanged the net ware and is not exactly stopped that the machine change and rinseing strains the net.
4. The thickness of board can be adjusted by way of a pattern mouthful adjustment organization crowding out the pattern head. |
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Introduction of Sheet
PE foam sheet is a new kind of packing materials. It has the following characters, dampproof, shock-proof, sound insulation, heat preservation and good in plasticity,etc. It is the perfect replacer of the traditional packing material. It is widely used for the packing of electronics, commodity, glass, chinaware, clothing, family electricity, furniture, hardwar products, toys,etc.
Introduction of Line
The line adopts advanced single foaming technics, defend-blasting motor, frequency conversion timing, intellectualized display, auto control, addition well-chosen excellent fittings, so that machine has the character of high efficiency, working safety and smoothly, operation easily, etc.
Science designed machine structure, energy-saving and high efficiency;
Single-forming advanced technics, high foaming rate;
Well-chosen parts, working stably. |
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We supply the PEX pipe extrusion line with the production of diameter 16 mm upto 63mm.
Introduction
This line mainly used for producing HDPE cross-linked pipe. HDPE cross-linked pipe has some excellent features such as heating resistance, aging resistance, high mechanical strength, anti-firing capability, environmental stress cracking resistance and good insulation capability, thus preventing oxygen diffusion and ensuring a high corrosion resistance and a longer service life. HDPE cross-linked pipe offers a wide range of application possibilities such as water conduits (heating systems, cold and hot water installation), conduits for the transport of fluid food (beverage industry), drinks and etc. so, HDPE cross-linked pipe is a new practical and economic product of high-tech which is a replacement in the fields of pipe.
Production skill procedure on simple, on before, production communication poly ether for more on two step skill, for pre two set crusher on pro production silicon alkyl receive branch material and catalyze material, then, two material mix with defined ratio, on the third sets crush out production communication poly ether tube material. The shortcoming of the skill only for complex production skill, more occupy on equipment, also short term for silicon alkyl branch material storage, sensitive on temperature and humid, prohibit under sunlight on etc, storage condition on strict, so many level influence normal operation and quality on products, with one step skill without the issues. |
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