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Battenfeld Extrusionstechnik manufactures complete extrusion lines for
PE-Xb and PE-Xc pipes for pipe diameters of 12 mm - 160 mm.
Main applications include pipe for:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- industrial applications, e.g. pressurized air.
Major characteristics of cross-linked Polyethylen:
- Highly increases the thermal and mechanical properties of a flexible
Polyethylen pipe
Major advantages are shorter assembly times and the laging (embedding) of pipes regardless of heat expansion.
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Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for corrugated PVC and Polyolefin pipes.
Main applications are:
- sewage water (high stiffness despite low weight)
- drainage (Polyolefins, very flexible)
- cable protection
- insulation
Battenfeld Extrusionstechnik cooperates with all well-known corrugator manufacturers.
Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for Polyolefin spiral wound pipes with diameters of 300 mm - 4000 mm.
Main applications are:
- sewage water
- drainage
- air ducts
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Battenfeld Extrusionstechnik offers extrusion lines for fencing and complete plastic fence systems (posts, pickets, etc.).
PVC or WPC fencing profiles offer many advantages:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
Battenfeld Extrusionstechnik offers complete extrusion systems for plastic floor panels and other outdoor applications.
Major advantages of PVC or WPC floor panels:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
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Battenfeld Extrusionstechnik manufactures tailor-made solutions for foam profile extrusion:
Main applications include:
- window sills
- outdoor floor panels
- shutter panels
- beads
- frames, etc.
Foam profiles are mainly characterised by their low specific weight.
If high surface finish is required, a layer of rigid PVC can be co-extruded
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Battenfeld Extrusionstechnik offers co-extrusion equipment for the production of sewage water PVC foam core and multi-layer pipes with output rates of 50 kg/h - 1000 kg/h and pipe diameters of 32 mm - 630 mm.
Major advantages are:
- depending on the raw material / blend used and the pipe diameter, the
use of PVC multi-layer or foam core pipes yield in significant material
savings of up to 30% at a cost reduction of up to 25% compared to solid
pipes
- proven Battenfeld technology helps processors to take advantage of that
potential .
Battenfeld Extrusionstechnik offers complete extrusion systems for PP foam core pipes for sewage water transport for pipe diameters of 32 mm - 160 mm.
Battenfeld Extrusionstechnik offers a special compact 3-layer spiral mandrel die for the production of PP foam core pipes which can be operated with 2 or 3 extruders.
Major advantages:
- significant weight reduction compared to solid pipes
- recycled material can be used for the inner layer
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Battenfeld Extrusionstechnik manufactures custom-made extrusion lines as well as the miniBEX standardized line for the production of technical profiles.
Major applications include:
- edge bands for the furniture industry
- scanner profiles
- high-precision profiles, IC tubes, etc.
Main features and benefits of miniBEX lines:
Plug&play-line with standardized and perfectly matching line components, consisting of:
- different extruder sizes with output rates of up to 130 kg/h PVC
- all processing units can be utilized without further line modifications
- calibrating table, 4 m or 6 m long
- caterpillar or belt haul-off
- saw or knife cutting device
- also available as twin-strand version
- short delivery times
- excellent price-performance ratio
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Battenfeld Extrusionstechnik offers complete extrusion systems for aluminium composite pipes for pipe diameters of 14 mm - 110 mm.
Major applications include:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- pressurized air.
Main characteristics of alu-composite pipe:
- aluminium composite pipes consist of 3 layers of plastic/aluminium/plastic, e.g. PE-X/Alu/PE-X
- Battenfeld Extrusionstechnik cooperates with TEMPLET Deutschland GmbH, a leading manufacturer in the field of aluminium forming and welding
Major advantages of Battenfeld extrusion lines:
- high line speed of over 50 m/min
- all processing steps optimally harmonized
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* Over 30 years of experience in the production of complete extrusion systems (planning-design-manufacturing)
* State-of-the-art automation and control systems
* Extruders and entire production plants
* Perfectly matching line components
* Vast process engineering know-how
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Battenfeld Extrusionstechnik offers complete extrusion systems for siding / wall cladding applications.
Major advantages of PVC or WPC siding profiles include:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
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Foilex
Monolayer Blown Film Lines
Offering a wide range of monolayer blown film lines - to suit a broad spectrum of applications and capacities, not many manufacturers in the world offer such a vast range.
Foilex series of monolayer blown film lines are available with outputs ranging from 30 kg/hr to 650 kg/hr and lay-flat widths ranging from 50 mm to 5000 mm for processing polymers as diverse as LD, LLD, HM / HDPE, EVA and Nylon. Applications include PE general purpose films, HDPE pick-up bags, LD / LLD / HD lamination films, HD twist wrap films, stretch and cling films, shrink films, anti-rust films and paper like films.
Foilex blown film lines are also available in special configuration to process wide width HDPE film through high stalk bubble. Similarly these lines are also available with up to 4 color inline rotogravure / flexographic printing.
Foilex lines incorporate advanced features like-grooved feed section, barrier screw, gravimetric feeding system, Liquid PIB dosing system, manual as well as automatic screen changer, oscillating die / platform / haul-off, internal bubble cooling, automatic bubble cage, online thickness monitoring and automatic air rings, surface and center winders with tension control.
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Aquaflex
Downward Extrusion Blown Film Lines
Aquaflex blown film lines are world?s highest output downward extrusion water quenched universal application film lines to produce various combinations of PP and PE grades. These lines are offered up to three layer configuration to process diversified, water quenched film products and can be up-graded to incorporate auxiliary equipments and alternate assembly modules. Line to process Nylon, as also to produce blood bags, is offered; tailored to customer's specific requirements.
These lines incorporate latest technological advancements like oscillating die or oscillating take-off, load cell controlled winders, large filtration area candle filters, grooved feed barrier screw extruders with interchangeable mixing pin, static and dynamic melt blenders, fully automatic center-surface-gap turret winder etc.
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Netting extrusion lines
Output(kg/h) 80 - 320
Netting Width (min/max en mm) 300/600 - 1000/2000
Netting Weight (min/max en g/m2) 8/100 - 200/1500
Material PP - PE
Production Type : No oriented - Mono oriented - Bi oriented - Tubulaire
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Plastic board is a kind of themoplastic environmental protection plastic product. As it can be easily processed and molded, the designer can design any shape for it at his own discrection.
The excellent using characteristics of plastic board can meet the mutual requirements of both manufacture and customer. Besides it has ability of anti-UV. The plastic board products is used in various fields, some of them are: aoto manufacture, electronics and electrical appliance, LCD , accessories of industrial machine, electroplate mirror, scutcheon, presswork, membrance switch, nameplate, protective facepiece, doorplate, showplace of selling, goods-shelf in shop, outdoor device, booth, industrial mahcine protective board , panel of game machine, panel of automat, other processing , showing, exhibiting and vacuum molding field.
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Lamina
Mono & Multilayer Sheet Lines
Lamina series sheet lines, over 200 installed across the globe, are designed for absolute ease of operation and are available in a host of configurations to suit individual customer?s requirements with output ranging from 110 kg/hr to 700 kg/hr, width ranging from 540 mm to 1400 mm, in single to five layer configuration for processing various polymers like PS, PP, PE, PVC, PET and ABS. Most Lamina sheet lines are designed for thermoforming at its core and therefore accurate and centralized controls allow for production of excellent quality smooth sheets to ensure easy thermoformability of the sheet.
Lamina sheet lines incorporate advanced features like gravimetric feeding, grooved feed barrier screw extruder, vented extruder, melt pump, independently driven polishing rolls stack, air knife, online thickness monitoring / controlling system, anti-static bath, sheet accumulator, in-line sheet cutter and dual turret winder based on the end use. User friendly controllers and indicators located at various operating stations provide for ease in monitoring and control of various critical processing parameters.
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PVC Elbowboard Production Line, production technology, mixing material—extruding by
twin-screw—mould—vacuum forming—cooling—correction—traction—cutting—discharging— coating film
This production line features in strong stability, high yield, long lifetime. Adopt import fittings in main electrical components.
Width of product manufactured by this kind equipment: 500-1000mm, Thickness: 20-40mm, smooth surface. It looks beautiful
after coating film, is an ideal material for fitment.
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This PVC free foaming board, skinning foaming board extrusion line is composed of special twin-screw extruder, die and downstream equipment, our company can provide the formula and processing technique. This machine has the features of high output,stable extrusion, high foaming, smooth and wearable surface. By equipping with the printing machine, laminating machine or hot stamping machine, this machine can produce different kinds of artificial wood products, so that this machine has a very wide application range.
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Fomex
Foam Extrusion Lines
Rajoo has done pioneering developments in polymer foam extrusion in India and have emerged as the only supplier for foam extrusion lines christened Fomex. Starting from chemically foamed PE blown film lines in 1989, Rajoo today offers physically foamed sheet lines for expanded PE and PS with annular as well as flat die.
These sheet lines have a production capacity ranging from 80 kg/hr to 200 kg/hr and density range of 0.22 to 0.02 using different physical blowing agents.
The blown foamed films find applications in banners, wall-calendars and host of other stationery items whereas expanded PE sheets are extensively used for bottle cap liners and general packaging applications. Expanded PS sheets are used in disposable containers. Rajoo is proud to claim that more than 90% of cap liners and foamed banners in India are produced on Fomex lines.
The Fomex lines are designed specially for smooth longer runs. Rajoo have also supplied lines with flat die to produce food grade cap liners with carbon dioxide as physical blowing agent which is considered most difficult to process.
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The POLARIS blown film lines are designed to achieve the main following advantages:
- High output with low energy consumption;
- Great versatility in production of low, low and linear and high density polyethylene film (LDPE/LLDPE/HDPE);
- Low maintenance cost due to updated and rational design;
- Comprehensive variety of different sizes and outputs, components and accessories to meet different requirements and film specifications;
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Multifoil
Multilayer Blown Film Lines
Multifoil series co-extrusion blown film lines are available in a wide range of configurations from two to seven layers to produce variety of films like liquid packaging films, food packaging films, ultra high barrier films, high dart resin sacks films, meat and cereal packaging films, oil packaging films, pharma and medical grade films, shrink hooding films, green house films, silage and mulch films, geomembrane and chemical / soap packaging films.
Seven layer high barrier film with PP or PE / CXA / Nylon / EVOH / Nylon / CXA / PP or PE can find application in retortable pouches as well as long shelf-life food and meat packaging. Thick seven layer film is also used in vacuum forming applications for food containers.
Lines are offered in a host of configurations to suit various end product requirements with outputs ranging from 120 kg/hr to 1200 kg/hr and lay-flat width up to 5000 mm.
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Multilayer Cast Film Lines:
To manufacture multi-ply packaging materials of 15 to 150 microns thickness, such as Stretch films, Cling films, Barrier films, Masking films, CPP films and Blister films.
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Division profile
Systems to manufacture blown film have formed part of ALPINE's product range since 1955.
The reliability of these film blowing lines is well known, just as are the long years of experience we have had in the design and manufacture of such complex production equipment.
Our three testing centres - in Augsburg, USA and Japan - are equipped with state-of-the-art machines and components, and are used for both customer and development trials. Test series using the laboratory equipment can be carried out under as-real conditions so that the results fully reflect Alpine's capabilities.
Program Overview
Blown Film Lines
Extruder
Film Die Heads
Film Cooling
Film Calibration
Film Take-off units
Film Winders
Film Orientation Lines
Process Control
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Blown Film Lines (with or without Rotatory Die.)
For manufacturing HDPE/LDPE/LLDPE monolayer & multilayer Blown films with low and wide width products for manufacturing Shopping bags, Liners, General purpose bags, Garbage bags, Detergent bags and Multilayer films for various packaging applications.
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Globally, blown film lines have become a mass product, for which there is high demand in diverse areas of application. The increased variety of products, as well as the growing production quantities go hand in hand with increasing quality requirements. The Reifenhäuser product program for blown film extrusion lines meets all these demands, thanks to the innovative components and overall concept.
Areas of application
The range of applications of blown films produced on Reifenhäuser lines
is huge. Antistatic films, stretch films and protective films are used in the automotive and electronics industries, for example. In the field of industrial packaging, shrink hood films, stretch hood films and heavy duty sack film are manufactured on Reifenhäuser lines. A remarkably wide product range include films for the consumer goods industry, fine shrink films, pallet wrap films, furthermore it includes laminating and adhesive films, as well as barrier films. Lines for agricultural products, such as crop forcing, cover and silage films, as well as building protection films, have been a Reifenhäuser speciality for many years.
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EC 50 / EC 130 / EC 260
Since 1988, Corelco is developing double wall corrugator lines for the manufacturers of civil work to protect buried network, electrical, water, gas and telecommunication.
The range is from Ø40 to Ø250 mm. These productions are either in bars or in coils.
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a.The production line is configured with single screw extruder and grooved feed barrel, which ensures extruding in high efficiency.
b.Corrugated forming system with strong cooling ability ensures constant production with high speed .
c.The mould surface is nitrided and polished. A wall thinksness-regulating device is equiped in die lip to be suitable for production of different raw materials and ring resistance materials.
d.Advanced on line stocking fuction lowers the investment and increases the efficiency.
e.The line adopts SIMENS PLC computer controled system with touched screen man-machine interface, with guarantee automatic and reliable operation.
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Coextrusion
PROCESS
The co extrusion consists in adding a layer or a coloured strip to the main wall. The layer can be inside or outside of the pipe
This process work only with the vacuum system.
MATERIALS : PP - PE - PVC - PA…
APPLICATION
- automotive industry, fuel line, coextrusion of a barrier wall.
- automotive industry, coextrusion of a colour strip.
- electrical industry, outside co extrusion of coloured strip and inside co extrusion of a low friction layer.
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Extruder mod. ES 45N/25D type high. Barrel and screw in nitriding steel.
Motor HP. 20 d.c.
Complete with temperatures control panel and Dynisco pression control.
Vertical extruder mod. ES 35N/22D. Barrel and screw in nitriding steel.
Electric control put in the general control panel.
Motor HP 7 d.c.
Front support fixed on the extruder E45 and suitable at support of the extruder E35.
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Compact extrusion line consisting of perfectly matching, off-the-shelf Alpha extruders plus newly designed downstream equipment for small tubes of up to 63 mm diameter
Equipped with either PH or IRIS die
Downstream equipment consists of a cooling unit with a 4 m vacuum tank, a 12 m full bath,
a belt haul-off and a cutting device (either guillotine or saw)
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Extrusion and knitting speed up to 20 m/min
Inside diameter of the radiator hose up to 120 mm
Every type of knitting LOCK STITCH, PLAIN STITCH
Automation: computer control for statistics and production records
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PVC, PE, PP and wood panel extrusion line
PE, PP and wood panel plate extrusion line has compact structure, good plastification, high output, long life and other advantages. This line uses SJZ92 conical twin-screw extruder with DC motor, imported electronic components and PT100 platinum resistance, which provide wide adjusting range and precise temperature control.
The down stream equipment includesvacuum calibration and cooling unit,hauloff unit, cutting machine and stacker.The calibration unit is equipped with large forced cooling system so that it can provide perfect calibration effect.
The haul-off unit uses two lines of caterpillar.The lower one is fixed and the upper one can be adjusted according to the plate size.
The cutting machine is equipped with PLC control system which helps to set length and provide accurate automatic cutting. The stacker is covered with rubber grip blocks to prevent products from damage
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... see all the products in the category
Extruders
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