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Battenfeld Extrusionstechnik manufactures complete extrusion lines for the production of Polyolefin multi-layer pipes with diameters of 10 mm - 63 mm
for the following applications:
- potable water transport
- hot water transport
- floor heating/radiators
- industrial applications.
Pipe with specific attributes, e.g. acoustic insulation, oxygen barrier, special optical, mechanical or thermal properties can be economically manufactured with extrusion lines from Battenfeld Extrusionstechnik.
Battenfeld's special side-fed dies for multi-layer pipe offer the following advantages:
- gentle processing of material highly sensitive to thermal and mechanical stress, even at low mass flow rates
- symmetrical distribution of pressure in the die through twin center sleeves preceded by a coathanger manifold
- thermal isolation of each individual layer of melt through the modular, consecutive connection of several distributors
- optimum melt homogeneity due to a brake-up plate located behind the side-fed distributor
- accurate wall thickness distribution
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In cooperation with experienced partners, Battenfeld Extrusionstechnik manufactures complete extrusion lines for PE and PP drip irrigation pipes.
Pipes with diameters of 16 to 50 mm can be fabricated with our lines.
Main line characteristics:
- line speed: up to 80 m/min
- insertion of up to 250 drippers per minute
- dripper capacity: 2, 4 or 8 l/h
- number of dripper holes: 2 or 4
- fully-automatic perforating device
- dripper type: pressure-compensating and
non-pressure-compensating
- up to 80% reduction in water usage can be achieved
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Battenfeld Extrusionstechnik manufactures single-screw extruders with or without degassing screws and with smooth or grooved feed bush feeding zone as well as complete extrusion lines for pelletizing PE, PET, PP, PS, PA, PC and ABS.
- output rates of single-screw extruders: up to 1500 kg/h
Benefits of Battenfeld single-screw extruders:
- high specific output rates
- excellent dispersing and plasticizing performance
- extruder execution adapted to material processed:
- grooved-feed or smooth feeding zone
- barrier or multi-zone screws
- with or without degassing screws
Can be combined with strand, under-water or water ring pelletizing units
automatic process control with BMCplus.
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Battenfeld Extrusionstechnik manufactures complete extrusion lines and automation systems for mono- and multi-layer plastic sheet to be further processed or as semi-finished products for technical applications:
- sheet thickness of 1 mm to >20 mm
- raw material: PS, PP, PE, ABS, SAN
Since many years, Battenfeld Extrusionstechnik successfully delivers sheet extrusion lines for the following applications:
- refrigerator housings
- bath tubs, shower cabins, etc.
- automotive products
- products used in the chemical industry
- furniture products
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Battenfeld Extrusionstechnik manufactures extruders and complete extrusion lines for pelletizing.
output rates two-stage planetary roller extruder:
- up to 3600 kg/h (rigid PVC)
- up to 4000 kg/h (soft PVC)
output rates twin-screw extruder with EMS:
- up to 1400 kg/h (rigid PVC)
- up to 2000 kg/h (soft PVC)
Benefits of the two-stage planetary roller extruders:
- wide processing window through excellent dispersing and plasticizing performance
- thermally-sensitive compounding of material through
- low-friction plasticizing system
- internal temperature control of main spindle
- gentle material compounding due to very short
- residence time in the system
- automatic process control with BMCplus
Benefits of the twin-screw extruders with EMS:
- electromotive shear gap adjustment dependant on material used
- wide range of screw speed (low-high shear)
- effective temperature control of barrel and screw
- air cooled barrel and internal screw temperature control
- adapted screw design for higher filled material
- automatic process control with BMCplus
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Battenfeld Extrusionstechnik is a leading supplier of inline and out-of-line extrusion systems which are also available as high-performance lines:
- mono- and multi-layer deep drawn PP, PS or PET film up to 7 layers
- film thicknesses of 200 µm - 2 mm
- main applications in food packaging, esp. packaging of dairy products
inline extrusion systems can be combined with all automatic thermoforming machines currently on the market.
Battenfeld Extrusionstechnik offers a specially tailored line of extruders for the production of deep drawn films/sheet that enables processors to run their own production process very efficiently.
- high specific output rates
- degassing extruders for optimum melt quality
- constant mass throughput and therefore excellent thickness tolerances through the use of melt pumps
- state-of-the-art flat dies adapted to end product
- raw material savings and recycled material can be used without problems
low energy consumption
- modern, compact, maintenance-free drive technology for main- and co-extruder
For the production of thermoforming films/sheet, Battenfeld Extrusionstechnik manufactures especially tailored roll stacks that ensure superior end product quality.
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Battenfeld Extrusionstechnik manufactures complete inline and out-of-line extrusion systems for Polyester (PET) film:
- film thicknesses of 100 µm - 1200 µm
- multi-layer and laminated film
- main applications are in food packaging
With Battenfeld Extrusionstechnik's specially designed co-rotating twin-screw extruders for A-PET film extrusion, non-pre-dried material can be run without problems.
Thus, processors benefit from:
- energy savings
- higher flexibility
- better film quality
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Battenfeld Extrusionstechnik manufactures extrusion lines for the production of window profiles with output rates of 15 kg/h - 800 kg/h.
- extruders can be operated with all major die systems
- custom-made line configurations
- Battenfeld Extrusionstechnik also offers the compact and standardized winBEX extrusion line for window profiles
- winBEX is suitable for processing WPC
- woodfiber content of 60% possible.
Main features and advantages of winBEX extrusion lines:
Consist of standardized and perfectly matching line components, including:
- different extruder sizes
- calibrating table with 2m and 5,5m segments
- caterpillar or belt haul-off
- saw or knife cutting device
- all wood-plastic-composites currently available can be processed with this standard line
- short delivery times
- excellent price-performance ratio.
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Battenfeld Extrusionstechnik is your reliable partner for complete extrusion lines for PE and PP plastic pipes with output rates of 50 kg/h - 2500 kg/h
and pipe diameters of 10 mm - 2000 mm.
Major applications include:
- potable water
- sewage water
- gas
- cable protection
Production systems for PO pipes manufactured by Battenfeld Extrusionstechnik offer processors many advantages.
High output rates through:
- direct-driven extruders
- barrier screws
- wear-resistant stellite screw flights
- bimetallic barrels
Lattice basket dies for:
- low pressure build-up
- even melt distribution
- wide processing window
- excellent wall thickness control
- fast color change
- especially suited also for multi-layer pipes
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for
PE-Xb and PE-Xc pipes for pipe diameters of 12 mm - 160 mm.
Main applications include pipe for:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- industrial applications, e.g. pressurized air.
Major characteristics of cross-linked Polyethylen:
- Highly increases the thermal and mechanical properties of a flexible
Polyethylen pipe
Major advantages are shorter assembly times and the laging (embedding) of pipes regardless of heat expansion.
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Battenfeld Extrusionstechnik is a leading supplier of complete extrusion systems for the production of PVC pipes with output rates of 50 kg/h - 1500 kg/h and pipe diameters of 10 mm - 1200 mm.
Major applications include:
- potable water
- hot water (C-PVC)
- sewage water
- cable protection
Production systems for PVC pipes made by Battenfeld Extrusionstechnik offer processors decisive advantages:
- small footprint due to compact extruder design
- maintenance-free screw temperature control
- optimum screw wear resistance
Our PVC double spider dies offer the following advantages:
- low pressure build-up
- higher volume within the die
- higher throughput
- no continuous spider marks
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Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for corrugated PVC and Polyolefin pipes.
Main applications are:
- sewage water (high stiffness despite low weight)
- drainage (Polyolefins, very flexible)
- cable protection
- insulation
Battenfeld Extrusionstechnik cooperates with all well-known corrugator manufacturers.
Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for Polyolefin spiral wound pipes with diameters of 300 mm - 4000 mm.
Main applications are:
- sewage water
- drainage
- air ducts
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Battenfeld Extrusionstechnik offers extrusion lines for fencing and complete plastic fence systems (posts, pickets, etc.).
PVC or WPC fencing profiles offer many advantages:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
Battenfeld Extrusionstechnik offers complete extrusion systems for plastic floor panels and other outdoor applications.
Major advantages of PVC or WPC floor panels:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
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Battenfeld Extrusionstechnik manufactures tailor-made solutions for foam profile extrusion:
Main applications include:
- window sills
- outdoor floor panels
- shutter panels
- beads
- frames, etc.
Foam profiles are mainly characterised by their low specific weight.
If high surface finish is required, a layer of rigid PVC can be co-extruded
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Battenfeld Extrusionstechnik offers co-extrusion equipment for the production of sewage water PVC foam core and multi-layer pipes with output rates of 50 kg/h - 1000 kg/h and pipe diameters of 32 mm - 630 mm.
Major advantages are:
- depending on the raw material / blend used and the pipe diameter, the
use of PVC multi-layer or foam core pipes yield in significant material
savings of up to 30% at a cost reduction of up to 25% compared to solid
pipes
- proven Battenfeld technology helps processors to take advantage of that
potential .
Battenfeld Extrusionstechnik offers complete extrusion systems for PP foam core pipes for sewage water transport for pipe diameters of 32 mm - 160 mm.
Battenfeld Extrusionstechnik offers a special compact 3-layer spiral mandrel die for the production of PP foam core pipes which can be operated with 2 or 3 extruders.
Major advantages:
- significant weight reduction compared to solid pipes
- recycled material can be used for the inner layer
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Battenfeld Extrusionstechnik manufactures custom-made extrusion lines as well as the miniBEX standardized line for the production of technical profiles.
Major applications include:
- edge bands for the furniture industry
- scanner profiles
- high-precision profiles, IC tubes, etc.
Main features and benefits of miniBEX lines:
Plug&play-line with standardized and perfectly matching line components, consisting of:
- different extruder sizes with output rates of up to 130 kg/h PVC
- all processing units can be utilized without further line modifications
- calibrating table, 4 m or 6 m long
- caterpillar or belt haul-off
- saw or knife cutting device
- also available as twin-strand version
- short delivery times
- excellent price-performance ratio
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Battenfeld Extrusionstechnik offers complete extrusion systems for aluminium composite pipes for pipe diameters of 14 mm - 110 mm.
Major applications include:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- pressurized air.
Main characteristics of alu-composite pipe:
- aluminium composite pipes consist of 3 layers of plastic/aluminium/plastic, e.g. PE-X/Alu/PE-X
- Battenfeld Extrusionstechnik cooperates with TEMPLET Deutschland GmbH, a leading manufacturer in the field of aluminium forming and welding
Major advantages of Battenfeld extrusion lines:
- high line speed of over 50 m/min
- all processing steps optimally harmonized
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* Over 30 years of experience in the production of complete extrusion systems (planning-design-manufacturing)
* State-of-the-art automation and control systems
* Extruders and entire production plants
* Perfectly matching line components
* Vast process engineering know-how
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Battenfeld Extrusionstechnik offers complete extrusion systems for siding / wall cladding applications.
Major advantages of PVC or WPC siding profiles include:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
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Aquaflex
Downward Extrusion Blown Film Lines
Aquaflex blown film lines are world?s highest output downward extrusion water quenched universal application film lines to produce various combinations of PP and PE grades. These lines are offered up to three layer configuration to process diversified, water quenched film products and can be up-graded to incorporate auxiliary equipments and alternate assembly modules. Line to process Nylon, as also to produce blood bags, is offered; tailored to customer's specific requirements.
These lines incorporate latest technological advancements like oscillating die or oscillating take-off, load cell controlled winders, large filtration area candle filters, grooved feed barrier screw extruders with interchangeable mixing pin, static and dynamic melt blenders, fully automatic center-surface-gap turret winder etc.
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Foilex
Monolayer Blown Film Lines
Offering a wide range of monolayer blown film lines - to suit a broad spectrum of applications and capacities, not many manufacturers in the world offer such a vast range.
Foilex series of monolayer blown film lines are available with outputs ranging from 30 kg/hr to 650 kg/hr and lay-flat widths ranging from 50 mm to 5000 mm for processing polymers as diverse as LD, LLD, HM / HDPE, EVA and Nylon. Applications include PE general purpose films, HDPE pick-up bags, LD / LLD / HD lamination films, HD twist wrap films, stretch and cling films, shrink films, anti-rust films and paper like films.
Foilex blown film lines are also available in special configuration to process wide width HDPE film through high stalk bubble. Similarly these lines are also available with up to 4 color inline rotogravure / flexographic printing.
Foilex lines incorporate advanced features like-grooved feed section, barrier screw, gravimetric feeding system, Liquid PIB dosing system, manual as well as automatic screen changer, oscillating die / platform / haul-off, internal bubble cooling, automatic bubble cage, online thickness monitoring and automatic air rings, surface and center winders with tension control.
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Netting extrusion lines
Output(kg/h) 80 - 320
Netting Width (min/max en mm) 300/600 - 1000/2000
Netting Weight (min/max en g/m2) 8/100 - 200/1500
Material PP - PE
Production Type : No oriented - Mono oriented - Bi oriented - Tubulaire
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Plastic board is a kind of themoplastic environmental protection plastic product. As it can be easily processed and molded, the designer can design any shape for it at his own discrection.
The excellent using characteristics of plastic board can meet the mutual requirements of both manufacture and customer. Besides it has ability of anti-UV. The plastic board products is used in various fields, some of them are: aoto manufacture, electronics and electrical appliance, LCD , accessories of industrial machine, electroplate mirror, scutcheon, presswork, membrance switch, nameplate, protective facepiece, doorplate, showplace of selling, goods-shelf in shop, outdoor device, booth, industrial mahcine protective board , panel of game machine, panel of automat, other processing , showing, exhibiting and vacuum molding field.
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Lamina
Mono & Multilayer Sheet Lines
Lamina series sheet lines, over 200 installed across the globe, are designed for absolute ease of operation and are available in a host of configurations to suit individual customer?s requirements with output ranging from 110 kg/hr to 700 kg/hr, width ranging from 540 mm to 1400 mm, in single to five layer configuration for processing various polymers like PS, PP, PE, PVC, PET and ABS. Most Lamina sheet lines are designed for thermoforming at its core and therefore accurate and centralized controls allow for production of excellent quality smooth sheets to ensure easy thermoformability of the sheet.
Lamina sheet lines incorporate advanced features like gravimetric feeding, grooved feed barrier screw extruder, vented extruder, melt pump, independently driven polishing rolls stack, air knife, online thickness monitoring / controlling system, anti-static bath, sheet accumulator, in-line sheet cutter and dual turret winder based on the end use. User friendly controllers and indicators located at various operating stations provide for ease in monitoring and control of various critical processing parameters.
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PVC Elbowboard Production Line, production technology, mixing material—extruding by
twin-screw—mould—vacuum forming—cooling—correction—traction—cutting—discharging— coating film
This production line features in strong stability, high yield, long lifetime. Adopt import fittings in main electrical components.
Width of product manufactured by this kind equipment: 500-1000mm, Thickness: 20-40mm, smooth surface. It looks beautiful
after coating film, is an ideal material for fitment.
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This PVC free foaming board, skinning foaming board extrusion line is composed of special twin-screw extruder, die and downstream equipment, our company can provide the formula and processing technique. This machine has the features of high output,stable extrusion, high foaming, smooth and wearable surface. By equipping with the printing machine, laminating machine or hot stamping machine, this machine can produce different kinds of artificial wood products, so that this machine has a very wide application range.
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Fomex
Foam Extrusion Lines
Rajoo has done pioneering developments in polymer foam extrusion in India and have emerged as the only supplier for foam extrusion lines christened Fomex. Starting from chemically foamed PE blown film lines in 1989, Rajoo today offers physically foamed sheet lines for expanded PE and PS with annular as well as flat die.
These sheet lines have a production capacity ranging from 80 kg/hr to 200 kg/hr and density range of 0.22 to 0.02 using different physical blowing agents.
The blown foamed films find applications in banners, wall-calendars and host of other stationery items whereas expanded PE sheets are extensively used for bottle cap liners and general packaging applications. Expanded PS sheets are used in disposable containers. Rajoo is proud to claim that more than 90% of cap liners and foamed banners in India are produced on Fomex lines.
The Fomex lines are designed specially for smooth longer runs. Rajoo have also supplied lines with flat die to produce food grade cap liners with carbon dioxide as physical blowing agent which is considered most difficult to process.
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The POLARIS blown film lines are designed to achieve the main following advantages:
- High output with low energy consumption;
- Great versatility in production of low, low and linear and high density polyethylene film (LDPE/LLDPE/HDPE);
- Low maintenance cost due to updated and rational design;
- Comprehensive variety of different sizes and outputs, components and accessories to meet different requirements and film specifications;
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Multifoil
Multilayer Blown Film Lines
Multifoil series co-extrusion blown film lines are available in a wide range of configurations from two to seven layers to produce variety of films like liquid packaging films, food packaging films, ultra high barrier films, high dart resin sacks films, meat and cereal packaging films, oil packaging films, pharma and medical grade films, shrink hooding films, green house films, silage and mulch films, geomembrane and chemical / soap packaging films.
Seven layer high barrier film with PP or PE / CXA / Nylon / EVOH / Nylon / CXA / PP or PE can find application in retortable pouches as well as long shelf-life food and meat packaging. Thick seven layer film is also used in vacuum forming applications for food containers.
Lines are offered in a host of configurations to suit various end product requirements with outputs ranging from 120 kg/hr to 1200 kg/hr and lay-flat width up to 5000 mm.
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Multilayer Cast Film Lines:
To manufacture multi-ply packaging materials of 15 to 150 microns thickness, such as Stretch films, Cling films, Barrier films, Masking films, CPP films and Blister films.
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Extruders
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