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Battenfeld Extrusionstechnik manufactures tailor-made solutions for foam profile extrusion:
Main applications include:
- window sills
- outdoor floor panels
- shutter panels
- beads
- frames, etc.
Foam profiles are mainly characterised by their low specific weight.
If high surface finish is required, a layer of rigid PVC can be co-extruded
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Battenfeld Extrusionstechnik offers co-extrusion equipment for the production of sewage water PVC foam core and multi-layer pipes with output rates of 50 kg/h - 1000 kg/h and pipe diameters of 32 mm - 630 mm.
Major advantages are:
- depending on the raw material / blend used and the pipe diameter, the
use of PVC multi-layer or foam core pipes yield in significant material
savings of up to 30% at a cost reduction of up to 25% compared to solid
pipes
- proven Battenfeld technology helps processors to take advantage of that
potential .
Battenfeld Extrusionstechnik offers complete extrusion systems for PP foam core pipes for sewage water transport for pipe diameters of 32 mm - 160 mm.
Battenfeld Extrusionstechnik offers a special compact 3-layer spiral mandrel die for the production of PP foam core pipes which can be operated with 2 or 3 extruders.
Major advantages:
- significant weight reduction compared to solid pipes
- recycled material can be used for the inner layer
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This PVC free foaming board, skinning foaming board extrusion line is composed of special twin-screw extruder, die and downstream equipment, our company can provide the formula and processing technique. This machine has the features of high output,stable extrusion, high foaming, smooth and wearable surface. By equipping with the printing machine, laminating machine or hot stamping machine, this machine can produce different kinds of artificial wood products, so that this machine has a very wide application range.
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Fomex
Foam Extrusion Lines
Rajoo has done pioneering developments in polymer foam extrusion in India and have emerged as the only supplier for foam extrusion lines christened Fomex. Starting from chemically foamed PE blown film lines in 1989, Rajoo today offers physically foamed sheet lines for expanded PE and PS with annular as well as flat die.
These sheet lines have a production capacity ranging from 80 kg/hr to 200 kg/hr and density range of 0.22 to 0.02 using different physical blowing agents.
The blown foamed films find applications in banners, wall-calendars and host of other stationery items whereas expanded PE sheets are extensively used for bottle cap liners and general packaging applications. Expanded PS sheets are used in disposable containers. Rajoo is proud to claim that more than 90% of cap liners and foamed banners in India are produced on Fomex lines.
The Fomex lines are designed specially for smooth longer runs. Rajoo have also supplied lines with flat die to produce food grade cap liners with carbon dioxide as physical blowing agent which is considered most difficult to process.
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Our foam systems are used in R&D and production applications by leading companies in the packaging, automotive, industrial, and graphic arts industries. We supply single screw systems, single screw tandem lines, twin screw tandem lines, and in-line foam extrusion coating systems. Turnkey product solutions and weight reduction solutions for solid sheet applications are also available.
Products Processed on Foam Systems
- Cups, plates, egg cartons
- Anti-slip mats, protective packaging
- Custom profiles
- Ceiling tiles, insulation board, pipe insulation
- Seals and gaskets
- Furniture padding, interior padding
- Point-of-purchase displays, poster board, signage
Flexible Sheet on a Roll
We supply both PS and PE winding equipment for flexible sheet applications with the capability to build winders up to 2 meters.
Rigid Board
We supply equipment for solid sheet from ½-inch to 4 inches (12 to 100mm) thick, cut to size at any length. We work with several leading companies to integrate technology for cooling, conveying and sizing of board material products.
Extruders for Foam Applications
Long L/D single screw extruders available for foam profile applications. Counter and co-rotational twin screw extruders are available for engineering grade materials and specialty applications.
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PVC-ABS composite water supply pipe production line (Patent No. ZL01244314.X)
The main machines adopt two extruders co-operation, well-developed technology prescription obtains from many years experience can cause the pipe specific gravity drop in till 0.9, and the pipe have uniform foam and high intensity;
Specially design co-extruding die, merely need to replace core mandril, it may produce solid-wall pipe, solid wall inner helix pipe foamed pipe and foam inner helix pipe.
By changing the die it can produce the Nanometer anti-virus PVC feeding pipe, hollow wall inner screw thread muffle pipe and multi-layer composite pipe, like PVC/ABS and so on.
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PVC SHEET EXTRUSION PRODUCTION LINE
PVC AND WOOD EXTRUSION PRODUCTION LINE
PVC FREE FOAMING BOARD EXTRUSION PRODUCTION LINE
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... see all the products in the category
Extruders
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Scapa Foam Tapes
Single Sided
The Scapa range of quality single sided compression foam sealants comprises water, air, dust and weatherseal products. There is an extensive hardness, thicknesss and colour range.
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Scapa Foam Tapes
Double Sided
Scapa's high performance double sided foam bonding materials consists of a wide range of PVC, PU and PE foams coated with a variety of adhesives. The products are supplied in a range of product formats including slit rolls, spools and die cuts to suit your application requirement.
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Labels are printed using, amongst other things, so-called "narrow and mid-web" flexographic printing. The difference to the printing of flexible packaging lies in the size of the printing cylinder. Label printing is carried out with a smaller cylinder circumference, and the print runs are also smaller.
A frequent change of motifs, a large number of different types of content and information on the label, as well as complex designs, demand the highest print quality. Lohmann offers a broad selection of plate mounting tapes for flexographic label printing with the DuploFLEX® 3 and 4 series. These adapt perfectly to the different requirements when printing labels.
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These qualities are double-side self-adhesive mounting tapes consisting of a closed-cell polyethylene foam and are equipped with a special pressure-sensitive acrylate adhesive. These tapes are suitable for both indoor and outdoor applications. High initial and rapid final adhesive strength required for mounting of Georgian profiles are accomplished through the application of VITOMOUNT 125. Subsequent sealing of the joint within the marginal zone between the window glass and the Georgian profile is, in principle, conformable to the present technical standard and is absolutely obligatory. The recommended temperature of application should be between + 18°C and + 30°C. Since Georgian profiles of different materials such as, for example, wood, metals and plastics are applied, the prevailing conditions must be optimally respected by the choice of the adequate thickness.
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3M™ Single Coated Foam Tape
High-tack, pressure-sensitive acrylic adhesive on one side of a strip of urethane or vinyl foam bonds the foam to most surfaces. For gasketing, sealing, baffling, cushioning and insulation. Select varying thicknesses of high- or low-density open cell urethane, and high- or medium-density closed cell vinyl.
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Hearing protection must be right for you and your situation. For safety, productivity and comfort, it must reduce noise by the right amount, not too little and not too much. 3M can provide solutions for different individuals and applications, with products ranging from disposable earplugs to high-tech electronic earmuffs.
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Featuring all the benefits of the Classic earplug, with the addition of an easy-to-see blue vinyl cord. This hearing protector is particularly suitable for use in food manufacturing and process industries.
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Solar
Attenuation Ratings: PN-01-001 ; PN-01-002
Explosive Colours, Softest Foam, Tapered Shape
Choice of eye-shocking orange, red, pink, and purple earplugs in one convenient dispenser box. Ultra-soft foam formulation for comfortable all-day wear, plus a tapered shape for easy insertion and excellent canal-hugging seal.
Solar without cord; PN-01-001, with cord; PN-01-002
Available with or without LiveWire cord.
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The Skum bladder tank foam proportioning system is used to induce foam concentrates into water system with variable flows and/or pressure. A bladder tank has no moving parts and requires the minimum of maintenance.
The system is ideal for upgrading a water sprinkler system to a foam/water sprinkler system. Constant proportioning , irrespective of flow, is achieved by a pressure balance between the foam liquid in the bladder and the water in the system flowing over the proportioner.
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Erlenbach silos for storage and stabilising pre-expanded EPS and EPP as well as for recycled material - safe in construction and function. Special solutions upon request.
Types of silos:
Silo size 50 m3 for a max. density of approx. 35 kg/m3
Silo base frame:
. Corrosion protected
Silo reinforcement:
. With woven steel thread
. Uncoated
. Breathable
. Antistatic
Silo cover:
. Antistatic
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Equipment for the spray and the projection of compact Material foam of ergonomic proportioning Gun of cleaning for hot water Accessories of washing and rinsing
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The Yeast Monitor is an instrument that measures the viable yeast concentration online and in real time. The instrument is ideal for incorporating into automatic yeast pitching and yeast harvesting systems measuring yeast slurries. Designed with the brewer in mind it can give a read out in a range of display units including viable cells/ml or % viable spun solids. It has proved to be a reliable workhorse in automating various brewery processes such as yeast pitching, yeast cropping, kraussening and controlling the feed rate to centrifuges
Model 710 is a budget instrument, ideal for a dedicated yeast pitching or cropping application requiring only one probe.
- The Model 710 is 50% lower in cost compared to previous models
- The main instrument is completely contained within a stainless steel IP65 enclosure.
- Communication options include separate 4-20mA outputs for live cell concentration and conductivity and options for Profibus and other fieldbus communications to the PLC.
- Calibration is quick and simple with a new auto-calibration option
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CAT PUMPS specializes in portable FOAM FIREFIGHTING SYSTEMS for fast knockdown of brush and grass wildfires. Our FOAM FIREFIGHTING SYSTEMS feature a special foam gun delivering metered foam to smother the flames along with a high pressure spray to soak and deep penetrate the ground to keep fires from re-igniting. Ultra compact units are available from 4-18 HP. These units are designed for easy mount onto ATV's, pickup trucks and utility vehicles. Call for a custom quote.
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As the most influential brandname on extrusion die, owning 60% market share in China, we have been always dedicated to carrer on development of extrusion dies and correlative products
Features
Special flow channel design, sutiable for different raw materials, JCtimes has developed series of dies for PE PP PVC EVA foam products.
Independent temperature control system in lips ensures very identical temperature on the whole width, in order to get most proper expansion rates for different raw materials.
Equipped with the feedblock can produce the co-extrusion foamed products, in whiich surface layers are compact and the internal layer is foamed
Width adjustment system
According customer’s requirement to design various width adjustment system, include: external deckling system and inernal deckling system.
Features
Internal deckling system have reducing thick edge function, mainly use for coating extrusion line. Due to the special adjust requirement, the flow channel of the die also have special design.
Screw type external deckling can adjust the width on line and it working can save time, labour, and raw materials,
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However, Kurtz has to offer much more in terms of moulding machines: the so-called lost-foam procedure or casting with lost particle foam models in binding agent-free sand is applied world-wide to an ever growing extent. The special know-how with regard to this procedure is to be seen in the design of the moulds. They are fitted with several integrated steam chambers, where each of these steam chambers is provided with a separate steam, air and water regulation facility.
The procedure is mainly applied in the automotive industry, e.g. for the manufacture of cylinder heads, brake disks, crankcases, oil pump casings and suction manifolds.
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ACT/CUBE : 3D nesting software aimed at professionals specialized in cutting materials such as foam, polystyrene, polyurethane, marble, wood or deep-frozen food. From a set of raw-material blocks and a set of outputs to be produced, ACT/CUBE automatically calculates the 3D layout, for significant savings in terms of time and material. Thanks to a powerful optimization algorithm, ACT/CUBE enables you to quickly execute very compact 3D assemblies. The software optimizes the use of material not only within a block but also by choosing the best blocks to be used. ACT/CUBE also enables you to reuse offcuts as a priority. ACT/CUBE produces edge to edge cutting plans adapted to the different cutting technologies (wire, blade, saw, etc.) and offers many specialized features. ACT/CUBE can be easily coupled with Production Management and ERP systems.
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