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Battenfeld Extrusionstechnik manufactures tailor-made solutions for foam profile extrusion:
Main applications include:
- window sills
- outdoor floor panels
- shutter panels
- beads
- frames, etc.
Foam profiles are mainly characterised by their low specific weight.
If high surface finish is required, a layer of rigid PVC can be co-extruded
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Battenfeld Extrusionstechnik offers co-extrusion equipment for the production of sewage water PVC foam core and multi-layer pipes with output rates of 50 kg/h - 1000 kg/h and pipe diameters of 32 mm - 630 mm.
Major advantages are:
- depending on the raw material / blend used and the pipe diameter, the
use of PVC multi-layer or foam core pipes yield in significant material
savings of up to 30% at a cost reduction of up to 25% compared to solid
pipes
- proven Battenfeld technology helps processors to take advantage of that
potential .
Battenfeld Extrusionstechnik offers complete extrusion systems for PP foam core pipes for sewage water transport for pipe diameters of 32 mm - 160 mm.
Battenfeld Extrusionstechnik offers a special compact 3-layer spiral mandrel die for the production of PP foam core pipes which can be operated with 2 or 3 extruders.
Major advantages:
- significant weight reduction compared to solid pipes
- recycled material can be used for the inner layer
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PE, PP and wood panel plate extrusion line has compact structure, good plastification, high output, long life and other advantages. This line uses SJZ92 conical twin-screw extruder with DC motor, imported electronic components and PT100 platinum resistance, which provide wide adjusting range and precise temperature control.
The down stream equipment includesvacuum calibration and cooling unit,hauloff unit, cutting machine and stacker.The calibration unit is equipped with large forced cooling system so that it can provide perfect calibration effect.
The haul-off unit uses two lines of caterpillar.The lower one is fixed and the upper one can be adjusted according to the plate size.
The cutting machine is equipped with PLC control system which helps to set length and provide accurate automatic cutting. The stacker is covered with rubber grip blocks to prevent products from damage
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Extruders
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Casbar, pioneer company in the Madrid region for Polyurethane Foam deposition Sealing.
Due to the reaction of its components (this foam is a mixture of polyol and isocyanate) once they get in touch with the atmosphere, Polyurethan Foam used by Casbar provides a perfect sealing over any surface.
The deposition process over the panels is electronically controlled, which guarantees a complete homogeneity. On the other side, elastomeric foam is highly flexible and its density can be adapted according to customers’ requirements. Thus, the layer will depend on each application needs of getting collapsed under the material load (for example: irregular absorption of materials to be link, vibrations absorption needs, appropriate sealing by means of foam compression, etc.)
This manufacturing line over cold enables sealing injection over any surface and material, painted, pre-treated or raw material. Due to the high compressibility of the resulting foam, it absorbs, as a cushion, all the loads.
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Injection machineThanks to her experiment, our team proposes a complete range able to answer your needs as close as possible :
* New machines:
* Discontinuous lines:
- Range ECO for a limited budget
+ capacity from 0 to 160 kg/min
+ Various Options
- Range PRESTIGE for the more pointed applications
+ capacity from 0 to 160 kg/min
+ Management in loop closed of the flows
+ Precision of the weight injected of 0,5%
+ Various Options
* Continuous lines:
- Our machines will be able to answer your requirements thanks to their many functionalities, while remaining however easy to use
* Renovated machines:
* Our park machines of occasions will be able to also meet your specific needs.
* The modification of your machines can be planned to improve your process, or to adapt your working tool existing to your new needs.
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The Yeast Monitor is an instrument that measures the viable yeast concentration online and in real time. The instrument is ideal for incorporating into automatic yeast pitching and yeast harvesting systems measuring yeast slurries. Designed with the brewer in mind it can give a read out in a range of display units including viable cells/ml or % viable spun solids. It has proved to be a reliable workhorse in automating various brewery processes such as yeast pitching, yeast cropping, kraussening and controlling the feed rate to centrifuges
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E·A·Rsoft is made from a slow expanding, environmentally friendly, polyurethane foam material. We have successfully developed an earplug that provides evenly distributed pressure, giving flexibility, a good seal with optimum comfort. E ·A ·Rsoft Yellow Neons are also available with a blue vinyl connecting cord, for use in food manufacture and food process industries.
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Proportioning systems
These units are designed for cleaning and/or disinfecting floors and surfaces in the foodindustry:
■ food preparation areas (as full service kitchens,meat processing plants, vegetable processingmeat rooms, delicatessen, seafood stores,bakeries)
■ packing areas, trucks washing, loading docks,auto dealers, fitness facilities (locker rooms inschools, health clubs), etc.
MAIN FEATURES:
■ Easily removable non return valve andpolypropylene Venturi system
■ Connection direct to the water network
■ Low sensitivity to water pressure variations
■ Installation via 3 mounting screws
■ Antipollution valve
■ Nickel plated brass ball valve
■ Smooth and ergonomic surface,with profiled frontcover
■ Strong structure,protected against “waterhammer” effect
■ High chemical resistance
■ Gun with adjustable spray nozzle,completely covered with food grade rubber brass body (onlyfor EURO and KLYN systems)
■ 14 colour coded dilution tips
■ Food grade quality discharge tube
■ PVC discharge tube (only for POLYsystems)
■ 90 cm or telescopic (1 up to 2 m) atomisationdevice (only for POLYsystems)
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ACT/CUBE : 3D nesting software aimed at professionals specialized in cutting materials such as foam, polystyrene, polyurethane, marble, wood or deep-frozen food. From a set of raw-material blocks and a set of outputs to be produced, ACT/CUBE automatically calculates the 3D layout, for significant savings in terms of time and material. Thanks to a powerful optimization algorithm, ACT/CUBE enables you to quickly execute very compact 3D assemblies. The software optimizes the use of material not only within a block but also by choosing the best blocks to be used. ACT/CUBE also enables you to reuse offcuts as a priority. ACT/CUBE produces edge to edge cutting plans adapted to the different cutting technologies (wire, blade, saw, etc.) and offers many specialized features. ACT/CUBE can be easily coupled with Production Management and ERP systems.
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These qualities are double-side self-adhesive mounting tapes consisting of a closed-cell polyethylene foam and are equipped with a special pressure-sensitive acrylate adhesive. These tapes are suitable for both indoor and outdoor applications. High initial and rapid final adhesive strength required for mounting of Georgian profiles are accomplished through the application of VITOMOUNT 125. Subsequent sealing of the joint within the marginal zone between the window glass and the Georgian profile is, in principle, conformable to the present technical standard and is absolutely obligatory. The recommended temperature of application should be between + 18°C and + 30°C. Since Georgian profiles of different materials such as, for example, wood, metals and plastics are applied, the prevailing conditions must be optimally respected by the choice of the adequate thickness.
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