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Battenfeld Extrusionstechnik manufactures complete extrusion lines for the production of Polyolefin multi-layer pipes with diameters of 10 mm - 63 mm
for the following applications:
- potable water transport
- hot water transport
- floor heating/radiators
- industrial applications.
Pipe with specific attributes, e.g. acoustic insulation, oxygen barrier, special optical, mechanical or thermal properties can be economically manufactured with extrusion lines from Battenfeld Extrusionstechnik.
Battenfeld's special side-fed dies for multi-layer pipe offer the following advantages:
- gentle processing of material highly sensitive to thermal and mechanical stress, even at low mass flow rates
- symmetrical distribution of pressure in the die through twin center sleeves preceded by a coathanger manifold
- thermal isolation of each individual layer of melt through the modular, consecutive connection of several distributors
- optimum melt homogeneity due to a brake-up plate located behind the side-fed distributor
- accurate wall thickness distribution
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Our pipe, profile and tubing extruders and systems are engineered to help you manufacture tight tolerance products with minimal downtime. Extruders are available in a range of L/D ratios in both air-cooled and water-cooled variants, and combine technology with functional design to process just about any thermoplastic material. Systems can be customized to meet the processing rates and requirements for any pipe, profile or tubing process. Our systems are used for applications in the adhesives and sealants, agriculture, automotive, construction, wood composite, packaging, medical, mining/oil field, and custom profile and tubing markets.
Pipe Systems
- RPVC, HDPE and PP pressure and non-pressure pipes
- HDPE telecommunications duct
- Steel pipe coating
- Corrugated pipe: single and double wall
- Extra large diameter pipe
- PEX tubing for building construction
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With one production inverstment comes out double extrusion capability.
It is best choice for small-diameter of big output and small investment
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In cooperation with experienced partners, Battenfeld Extrusionstechnik manufactures complete extrusion lines for PE and PP drip irrigation pipes.
Pipes with diameters of 16 to 50 mm can be fabricated with our lines.
Main line characteristics:
- line speed: up to 80 m/min
- insertion of up to 250 drippers per minute
- dripper capacity: 2, 4 or 8 l/h
- number of dripper holes: 2 or 4
- fully-automatic perforating device
- dripper type: pressure-compensating and
non-pressure-compensating
- up to 80% reduction in water usage can be achieved
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Battenfeld Extrusionstechnik is your reliable partner for complete extrusion lines for PE and PP plastic pipes with output rates of 50 kg/h - 2500 kg/h
and pipe diameters of 10 mm - 2000 mm.
Major applications include:
- potable water
- sewage water
- gas
- cable protection
Production systems for PO pipes manufactured by Battenfeld Extrusionstechnik offer processors many advantages.
High output rates through:
- direct-driven extruders
- barrier screws
- wear-resistant stellite screw flights
- bimetallic barrels
Lattice basket dies for:
- low pressure build-up
- even melt distribution
- wide processing window
- excellent wall thickness control
- fast color change
- especially suited also for multi-layer pipes
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for
PE-Xb and PE-Xc pipes for pipe diameters of 12 mm - 160 mm.
Main applications include pipe for:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- industrial applications, e.g. pressurized air.
Major characteristics of cross-linked Polyethylen:
- Highly increases the thermal and mechanical properties of a flexible
Polyethylen pipe
Major advantages are shorter assembly times and the laging (embedding) of pipes regardless of heat expansion.
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Battenfeld Extrusionstechnik is a leading supplier of complete extrusion systems for the production of PVC pipes with output rates of 50 kg/h - 1500 kg/h and pipe diameters of 10 mm - 1200 mm.
Major applications include:
- potable water
- hot water (C-PVC)
- sewage water
- cable protection
Production systems for PVC pipes made by Battenfeld Extrusionstechnik offer processors decisive advantages:
- small footprint due to compact extruder design
- maintenance-free screw temperature control
- optimum screw wear resistance
Our PVC double spider dies offer the following advantages:
- low pressure build-up
- higher volume within the die
- higher throughput
- no continuous spider marks
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Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for corrugated PVC and Polyolefin pipes.
Main applications are:
- sewage water (high stiffness despite low weight)
- drainage (Polyolefins, very flexible)
- cable protection
- insulation
Battenfeld Extrusionstechnik cooperates with all well-known corrugator manufacturers.
Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for Polyolefin spiral wound pipes with diameters of 300 mm - 4000 mm.
Main applications are:
- sewage water
- drainage
- air ducts
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Battenfeld Extrusionstechnik offers co-extrusion equipment for the production of sewage water PVC foam core and multi-layer pipes with output rates of 50 kg/h - 1000 kg/h and pipe diameters of 32 mm - 630 mm.
Major advantages are:
- depending on the raw material / blend used and the pipe diameter, the
use of PVC multi-layer or foam core pipes yield in significant material
savings of up to 30% at a cost reduction of up to 25% compared to solid
pipes
- proven Battenfeld technology helps processors to take advantage of that
potential .
Battenfeld Extrusionstechnik offers complete extrusion systems for PP foam core pipes for sewage water transport for pipe diameters of 32 mm - 160 mm.
Battenfeld Extrusionstechnik offers a special compact 3-layer spiral mandrel die for the production of PP foam core pipes which can be operated with 2 or 3 extruders.
Major advantages:
- significant weight reduction compared to solid pipes
- recycled material can be used for the inner layer
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Battenfeld Extrusionstechnik offers complete extrusion systems for aluminium composite pipes for pipe diameters of 14 mm - 110 mm.
Major applications include:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- pressurized air.
Main characteristics of alu-composite pipe:
- aluminium composite pipes consist of 3 layers of plastic/aluminium/plastic, e.g. PE-X/Alu/PE-X
- Battenfeld Extrusionstechnik cooperates with TEMPLET Deutschland GmbH, a leading manufacturer in the field of aluminium forming and welding
Major advantages of Battenfeld extrusion lines:
- high line speed of over 50 m/min
- all processing steps optimally harmonized
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EC 50 / EC 130 / EC 260
Since 1988, Corelco is developing double wall corrugator lines for the manufacturers of civil work to protect buried network, electrical, water, gas and telecommunication.
The range is from Ø40 to Ø250 mm. These productions are either in bars or in coils.
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a.The production line is configured with single screw extruder and grooved feed barrel, which ensures extruding in high efficiency.
b.Corrugated forming system with strong cooling ability ensures constant production with high speed .
c.The mould surface is nitrided and polished. A wall thinksness-regulating device is equiped in die lip to be suitable for production of different raw materials and ring resistance materials.
d.Advanced on line stocking fuction lowers the investment and increases the efficiency.
e.The line adopts SIMENS PLC computer controled system with touched screen man-machine interface, with guarantee automatic and reliable operation.
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Coextrusion
PROCESS
The co extrusion consists in adding a layer or a coloured strip to the main wall. The layer can be inside or outside of the pipe
This process work only with the vacuum system.
MATERIALS : PP - PE - PVC - PA…
APPLICATION
- automotive industry, fuel line, coextrusion of a barrier wall.
- automotive industry, coextrusion of a colour strip.
- electrical industry, outside co extrusion of coloured strip and inside co extrusion of a low friction layer.
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Extruder mod. ES 45N/25D type high. Barrel and screw in nitriding steel.
Motor HP. 20 d.c.
Complete with temperatures control panel and Dynisco pression control.
Vertical extruder mod. ES 35N/22D. Barrel and screw in nitriding steel.
Electric control put in the general control panel.
Motor HP 7 d.c.
Front support fixed on the extruder E45 and suitable at support of the extruder E35.
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To extrude with Elipse single screw extruders :
KOMAX offers performing extruders but also supplies in collaboration with its partners complete extrusion lines for pipes and profiles. For each component – calibration table, tank, haul-off, cutting unit, winder – we will propose the machine the most adapted to your final product.
To coextrude with Elipse single screw extruders :
KOMAX does not only supply performing coextruders but offers complete coextrusion systems : material feeding, coextrusion hoses with distributor if necessary, coextrusion die heads and toolings, postextrusion, control box.
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Lines for low pressure rubber hoses
# Inside diameters: 1/4"-5/16"-3/8"-1/2"-5/8"-3/4"-1"-1"¼
# Working pressure: 10~35 Ba
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An ever broadening spectrum of thermoplastics and applications calls for versatile processing solutions. Cincinnati Extrusion has developed the monos series of high-performance single-screw extruders for maximum performance, efficiency and melt homogeneity in the extrusion of smooth or corrugated PE and PP plastic pipes.
This has been accomplished thanks to a new screw concept and the extension of the plasticizing unit to 37D. In addition, the series has been equipped with an innovative drive system.
Newly developed screws and power feed technology (PFT) provide an increase in the extruder%u2019s specific output.
The new plasticizing unit has proven effective in the production of corrugated pipes, where some dies tend to generate high back pressure.
In all models of the monos series, the motor is positioned underneath the feed zone which reduces the footprint, making it extremely short and slim.
monos extruders yield up to 40% higher output than their predecessor models with a maximum output of 1,300 kg/hr.
Cincinnati Extrusion offers several extruder lines for a wide range of applications.
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EC32V - EC50V
Automotive industry meets a considerable development of its production of fluid transport, oil, fuel, air and water.
Indeed it is a question of producing parts from an extrusion process. To do it Corelco developed for several years specific extrusion lines.
Pour ce faire Corelco a développé depuis de nombreuses années des lignes d’extrusion spécifiques.
MATERIALS : PA6-PA11-PA12-PVDF
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PA/PE/PP/PVC single wall corrugated pipe extrusion line
Application: This kind of pipe is high temperature resistance,anti-erosion,anti-abrasion and with high srtength.The pipe can be used as oil pipe in automobile braking system,and for high temperatrue gas,chemical liquid transferring.
Material:
PA,Temperature range:-40Ž-115Ž,the product does not contain halide,anti-oil,anti-acid.
Anti-inflamation rate is HB (U94).The black color pipe is ultraviolet resistant.
Material:
PP,Temperature range:-20Ž-110Ž,the product is anti-oil,anti-acid,anti-alkali,The black color pipe is ultraviolet resistant.
Material:
PE,Temperature range:-40Ž-80Ž,the product is anti-oil ,anti-acid,anti-alkali,The black color pipe is ultraviolet resistant.
Main Technical Parameter
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Contaminants are a problem you can’t afford. In fact, impurities result in lower chip yields, higher costs and lower profit margins. Why settle for anything less than high-purity products for your manufacturing processes?
SAT’s PFA and FEP Tubings have very low levels of extractable metals, and this high purity characteristic results in higher wafer yields for the semiconductor industry. Furthermore, high purity means lower costs thanks to reduced contamination, and higher profits due to fewer product defects.
SAT’s PFA and FEP Tubing Features:
* Low levels of extractable fluoride ions
* High crack resistance and strength
* Excellent chemical resistance
* High temperature resistance
* Low chemical carryover and permeability
* Non-flammable
* Low ionic attraction
* High weather and aging resistance
* Excellent dielectric properties
* Non-stick
* High mechanical abilities
* High burst pressur
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PVC-ABS composite water supply pipe production line (Patent No. ZL01244314.X)
The main machines adopt two extruders co-operation, well-developed technology prescription obtains from many years experience can cause the pipe specific gravity drop in till 0.9, and the pipe have uniform foam and high intensity;
Specially design co-extruding die, merely need to replace core mandril, it may produce solid-wall pipe, solid wall inner helix pipe foamed pipe and foam inner helix pipe.
By changing the die it can produce the Nanometer anti-virus PVC feeding pipe, hollow wall inner screw thread muffle pipe and multi-layer composite pipe, like PVC/ABS and so on.
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PE pressure pipe and gas pipe extrusion line
This production line applicable for high speed extrusion of PE, PP, PB,PERT,ABS ect. It is of beautiful appearance, high automatic degree, stable and reliable manufacture. It is generable welcomed by vast costomers.
This productinon line is suitable for producing double-layer compisite tube of large cabliber; It is the finest choice for replacing imported production line
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Elipse LC are standard machines more particularly intended for the coextrusion ; they are fitted out with adjustable feet and rollers
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Single Screw Extruder
The Dekuma adopts the latest German technology which guarantees superior machinery performance. Dekuma strives for the perfection of each single component to optimize the machine. DKM single screw extrusion line has the screw specification: Φ 45mm, 70mm, 80mm, 100mm, 120mm, 150mm, and the L/D ratio 30D and 33D. The advanced B & R-PCC modular control system realizes the in time data recording function, the automatic control and the wide range of material application and high output.
Machine Characteristics
* Advanced PCC control system realizes the automatic control of the whole line.
* The optimum barrier screw is applicable for a wide range of raw materials and articles.
* The precise temperature control system ensures the constant and stable output under different speeds.
* The specially designed groove feeding barrel suits the screw structure and ensures the steady and reliable production.
* The powerful and durable dynamic driving guarantees stable extrusion volume and superior article quality.
* The high-performance co-extruder could either be controlled independently or tandem drive controlled with the main extruder.
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Standard Range
Production (mm)
Blowing Ø10 > Ø32 - Ø40 > Ø130
Vacuum Ø4 > Ø25 - Ø90 > Ø250
Output (kg/h)
PP-PE 35 - 470
PVC 55 - 620
Mould Blocks (pairs) 45 - 150
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Features of Production Line F
1 Inverter control for main motor, forming machine and haul off machine, save power, even running and low noise.
2 To measure Semi-finished tube diameters is controlled by CCD chip(Toshiba of Japan) and MCU min chip(ATMEL of U.S.A)Chip, and to PWM signal. Fast speed, stability and good control.
3 Main machine, speed reducer are adopted to hard gear speed reducer, screw, barrel material is 38CrMoAl. With nitrogen treatment; hardness:HV800-900, during, high plasticization. AI-cast heater, automatic fan cooling for temperature controling.
4 Foming wheel is made of excellent steel, Anti-corrosion, long life.
Drip Irrigation Tube Application:
Ltfs suitable to arid, half arid area climatic conditions, such as, Xinjiang, Qinghai, Xizang, Neimeng, Shanxi etc. Apply to green house, various of crops, Orchard, vineyard, cotton etc. Field.
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Rapidex - the turbo for PE-pipe up to 1,600 kg/h
The Rapidex single-screw extruder has made it possible for the first time to reach high output levels in pipe extrusion with small-sized extruders.
Major benefits:
Rapidex extruders offer numerous advantages compared to conventional, slowly turning extruders, such as:
* smaller footprint
* extremely simple handling for maintenance
* substantially reduced sound level
* low costs for spare parts, since the plasticizing units used are much smaller than in conventional extruders
* less heat loss through radiation
* substantially higher degree of efficiency with torque motor technology and consequently lower operating costs
General features - Drive technology:
The screw is directly driven by a frequency-controlled AC torque motor without gears which allows extended maintenance intervalls of up to 10,000 hours. The end of the screw forms a continuous straight line with the motor shaft. The motor itself and the frequency converter are both water cooled. The smooth-running motor ensures a vibration-free, low-noise extrusion process even at extremely high screw speeds.
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EXTRUSION /COMPOUNDING OF PIPES
The corotating technology can also be applied for pipes production when one or more pipe layers are made of filled/reinforced materials, just like for the following reference applications:
> Extrusion of pipes for heating systems where the core layer is made of PP reinforced with glass fibres
> Extrusion of soil stacks/pipes where the core layer has a high percentages of mineral fillers for deadening purposes.
> Extrusion of generic purposes pipes using low cost materials filled with mineral fillers
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This plastic single-wall corrugated pipe production line developed by our company adopts gears to run moulds and templates so as to realize water circulating cooling and air cooling of the products, which ensures high-speed molding, even corrugation, smooth inner and outer pipe wall. These corrugated pipes are especially used as wires of the up-market cars.This production line can be used to produce PE，PP，PVC,EVA PA corrugated pipes.
Plastic single-wall corrugated pipes have features of high temperature resistance, resistant to corrosion and abrasion, high intensity, good flexibility, etc. They are widely used in fields of auto wire, electric thread-passing pipes, circuit of machine tool, protective pipes of lamps and lanterns wire, tubes of air conditioner and washing machine.
Main parameter:
Pipe diameter range(mm)
4.5-9
9-32
32-50
Main machine model
SJ-30
SJ-45
SJ-65
Main machine l/d
30:1
28:1
30:1
Production capacity kg/h
10
40
80
Main motor capacity kw
4
11
18.5
Moiding machine capacity kw
1.1
1.5
1.5
Pair of modules
42
38
38
Cooling mode
water-cooled,air-cooled
Production (m/min)
6-10
8-12
8-15
Metering mode
inductiing mode
Coiling machine mode
Motor-driven、Manually-operated
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Extruders
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