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An ever broadening spectrum of thermoplastics and applications calls for versatile processing solutions. Cincinnati Extrusion has developed the monos series of high-performance single-screw extruders for maximum performance, efficiency and melt homogeneity in the extrusion of smooth or corrugated PE and PP plastic pipes.
This has been accomplished thanks to a new screw concept and the extension of the plasticizing unit to 37D. In addition, the series has been equipped with an innovative drive system.
Newly developed screws and power feed technology (PFT) provide an increase in the extruder%u2019s specific output.
The new plasticizing unit has proven effective in the production of corrugated pipes, where some dies tend to generate high back pressure.
In all models of the monos series, the motor is positioned underneath the feed zone which reduces the footprint, making it extremely short and slim.
monos extruders yield up to 40% higher output than their predecessor models with a maximum output of 1,300 kg/hr.
Cincinnati Extrusion offers several extruder lines for a wide range of applications.
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Battenfeld Extrusionstechnik is your reliable partner for complete extrusion lines for PE and PP plastic pipes with output rates of 50 kg/h - 2500 kg/h
and pipe diameters of 10 mm - 2000 mm.
Major applications include:
- potable water
- sewage water
- gas
- cable protection
Production systems for PO pipes manufactured by Battenfeld Extrusionstechnik offer processors many advantages.
High output rates through:
- direct-driven extruders
- barrier screws
- wear-resistant stellite screw flights
- bimetallic barrels
Lattice basket dies for:
- low pressure build-up
- even melt distribution
- wide processing window
- excellent wall thickness control
- fast color change
- especially suited also for multi-layer pipes
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for
PE-Xb and PE-Xc pipes for pipe diameters of 12 mm - 160 mm.
Main applications include pipe for:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- industrial applications, e.g. pressurized air.
Major characteristics of cross-linked Polyethylen:
- Highly increases the thermal and mechanical properties of a flexible
Polyethylen pipe
Major advantages are shorter assembly times and the laging (embedding) of pipes regardless of heat expansion.
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Battenfeld Extrusionstechnik is a leading supplier of complete extrusion systems for the production of PVC pipes with output rates of 50 kg/h - 1500 kg/h and pipe diameters of 10 mm - 1200 mm.
Major applications include:
- potable water
- hot water (C-PVC)
- sewage water
- cable protection
Production systems for PVC pipes made by Battenfeld Extrusionstechnik offer processors decisive advantages:
- small footprint due to compact extruder design
- maintenance-free screw temperature control
- optimum screw wear resistance
Our PVC double spider dies offer the following advantages:
- low pressure build-up
- higher volume within the die
- higher throughput
- no continuous spider marks
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To extrude with Elipse single screw extruders :
KOMAX offers performing extruders but also supplies in collaboration with its partners complete extrusion lines for pipes and profiles. For each component – calibration table, tank, haul-off, cutting unit, winder – we will propose the machine the most adapted to your final product.
To coextrude with Elipse single screw extruders :
KOMAX does not only supply performing coextruders but offers complete coextrusion systems : material feeding, coextrusion hoses with distributor if necessary, coextrusion die heads and toolings, postextrusion, control box.
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¡¤Production Set PP-R, a complete line for cold/hot water pipes manufacture, is mainly used to produce domestic pipes,industrial pipes for water and compressed air transportation. The pipes diameter and thickness can be varied. PP-R is a updated achivement in the development history of worldwide pipelines production.
¡¤This set is developed by our company in light of world advanced technology. The screw and nose section are specially designed according to the feature of PP-R. Frequency converter is used for speed control. Main electronic elements of world famous brand are employed. The complete line is characterized by high output, steady quality. It can be rated as an excellent equipment in plastic processing machines. This set is also suitable for production of crosslinked PP-C,PE-X pipes and other olefine products. Our company can provide you with detailed ingridents and complete manufacture line.
Model Number
SJG-Z65x30-63
SJG-Z90x30-160
Pipe Diameter Range
¦µ 12- ¦µ 63
¦µ 75- ¦µ 160
Screw Diameter
¦µ 65
¦µ 90
Valid Screw Length
30 £º 1
30 £º 1
Screw Rotating Speed
0-80
0-80
Capacity
30-120
50-160
Drawing Speed
0-10
0-5
Cutting Method
Saw
Pipe Length
Controlled by Eledtronic Counter or
Photoexectric Shutter as Left
Total Power
48.15
75
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This productionline composes a conical double-screw extruder, different pipe die heads and the relevant auxiliary machines. It is mainly used to produce PVC twin pipes which are used as electric thread-passing pipes and so on. With excellent extruding capacity, the production line can make small diameter pipes of high quality in excellent productivity. The whole set is easy and safe to operate.
With reasonable structure, stable and reliable performance, the production line can fulfill synchronic speed adjustment between the main motor of the extruder and that of the tractor. In addition, by way of vacuum sizing, the sizing effect is getting better and so does the automation of the device.
In PVC twin pipe production line, the vacuum sizing box of the auxiliary equipments consist of two stainless steel sizing boxes actually, which are 5 meters long and can be operated separately. Use automatic controller and motor to control the liquid level and movements respectively. The tractor adopts frequency conversion and the clamping is in a pneumatic way. The cutter is of automatic metering and cutting. Additionally, the stacking bracket can turn automatically.
According to requirements of different clients, the whole production line has desirable man and machine interface which adopts PLC controlling program.
The main technique parameter
Main machine
SJSZ-51
Accessory machine
PSGZ-63
Pipe diameter range
ö16-63mm
Production speed
12m/min
Max output
160kg/h
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for the production of Polyolefin multi-layer pipes with diameters of 10 mm - 63 mm
for the following applications:
- potable water transport
- hot water transport
- floor heating/radiators
- industrial applications.
Pipe with specific attributes, e.g. acoustic insulation, oxygen barrier, special optical, mechanical or thermal properties can be economically manufactured with extrusion lines from Battenfeld Extrusionstechnik.
Battenfeld's special side-fed dies for multi-layer pipe offer the following advantages:
- gentle processing of material highly sensitive to thermal and mechanical stress, even at low mass flow rates
- symmetrical distribution of pressure in the die through twin center sleeves preceded by a coathanger manifold
- thermal isolation of each individual layer of melt through the modular, consecutive connection of several distributors
- optimum melt homogeneity due to a brake-up plate located behind the side-fed distributor
- accurate wall thickness distribution
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Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for corrugated PVC and Polyolefin pipes.
Main applications are:
- sewage water (high stiffness despite low weight)
- drainage (Polyolefins, very flexible)
- cable protection
- insulation
Battenfeld Extrusionstechnik cooperates with all well-known corrugator manufacturers.
Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for Polyolefin spiral wound pipes with diameters of 300 mm - 4000 mm.
Main applications are:
- sewage water
- drainage
- air ducts
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Battenfeld Extrusionstechnik offers co-extrusion equipment for the production of sewage water PVC foam core and multi-layer pipes with output rates of 50 kg/h - 1000 kg/h and pipe diameters of 32 mm - 630 mm.
Major advantages are:
- depending on the raw material / blend used and the pipe diameter, the
use of PVC multi-layer or foam core pipes yield in significant material
savings of up to 30% at a cost reduction of up to 25% compared to solid
pipes
- proven Battenfeld technology helps processors to take advantage of that
potential .
Battenfeld Extrusionstechnik offers complete extrusion systems for PP foam core pipes for sewage water transport for pipe diameters of 32 mm - 160 mm.
Battenfeld Extrusionstechnik offers a special compact 3-layer spiral mandrel die for the production of PP foam core pipes which can be operated with 2 or 3 extruders.
Major advantages:
- significant weight reduction compared to solid pipes
- recycled material can be used for the inner layer
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In cooperation with experienced partners, Battenfeld Extrusionstechnik manufactures complete extrusion lines for PE and PP drip irrigation pipes.
Pipes with diameters of 16 to 50 mm can be fabricated with our lines.
Main line characteristics:
- line speed: up to 80 m/min
- insertion of up to 250 drippers per minute
- dripper capacity: 2, 4 or 8 l/h
- number of dripper holes: 2 or 4
- fully-automatic perforating device
- dripper type: pressure-compensating and
non-pressure-compensating
- up to 80% reduction in water usage can be achieved
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Battenfeld Extrusionstechnik offers complete extrusion systems for aluminium composite pipes for pipe diameters of 14 mm - 110 mm.
Major applications include:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- pressurized air.
Main characteristics of alu-composite pipe:
- aluminium composite pipes consist of 3 layers of plastic/aluminium/plastic, e.g. PE-X/Alu/PE-X
- Battenfeld Extrusionstechnik cooperates with TEMPLET Deutschland GmbH, a leading manufacturer in the field of aluminium forming and welding
Major advantages of Battenfeld extrusion lines:
- high line speed of over 50 m/min
- all processing steps optimally harmonized
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a.The production line is configured with single screw extruder and grooved feed barrel, which ensures extruding in high efficiency.
b.Corrugated forming system with strong cooling ability ensures constant production with high speed .
c.The mould surface is nitrided and polished. A wall thinksness-regulating device is equiped in die lip to be suitable for production of different raw materials and ring resistance materials.
d.Advanced on line stocking fuction lowers the investment and increases the efficiency.
e.The line adopts SIMENS PLC computer controled system with touched screen man-machine interface, with guarantee automatic and reliable operation.
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·HDPE silicon core pipes production line is a new product,developed by our company on the base of absorbing and digesting advancedtechnology from the world. HDPE silicon core pipes made by the production line are casing pipes widely used at home and abroad for the protection of light cable and electric cable.
·As a new casing pipe for the protection of light and electric cable, HDPE silicon core pipes are characterized by corrosion-resistance, agereistor little friction coefficient of inner wall,good insulativity,and can be fixed very soon. It has been used in Europe for more than 10 years,and also has been initially used in China. It can be widely userd for the protection of light cable of expressway,post and telecommunications and special networks of military,so make the light and electric cable as pipeline.
·Integrated with three-layer co-extrusion,cooling and finalizing the design,drawing and winding,the production line is characterized by high automaticity,even plasticzation,long life,easy,operation and mainteance. So it is in chemical and construcion firmis good graces.
Extruder
SJ-65/30B
SJ-90/30B
SJ-120/30B
SJ-150/30B
SJ-30/25B
SJ-45/30B
SJ-25/25B
SJ-25/25B
SJ-30/25B
SJ-30/25B
Pipe Dia(mm)
%u03A620-63
%u03A620-160
%u03A6110-400
%u03A6315-630
Water Sizing Trough
SGZL-75
SGZL-160
SGZL-400
SGZL-630
Water Cooling Trough
SGPL-75
SGPL-160
SGPL-400
SGPL-630
Haul off Machine
SLQ-75B
SLQ-160B
SLQ-400B
SLQ-630B
Cutting Machine
STG-75
STG-160
STG-400
STG-630
Stacker
FZ-6000
FZ-6000
FZ-6000
FZ-6000
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The lines of extrusion Fluoropolimeri SAT Group are composed from suitable a special estrusore to extrude tubetti, special profiles, packings, etc in ultrapure fluoropolimeri as: teflons pfa & fep, until 400 °C, the special alloys of the cylinder and the screw concur a clean extrusion and deprive of contaminations, the electronic control system concur the management of the calibration with 0,001 inferior tolerances with micron
The patented line of cooling "SAT metal parts "second does not concur an ulterior point of force of the system guaranteeing cleaning the detailed lists of the Industry of the semiconductors.
The kit complete patented, it turnkey previews also the planning and realization of the clean room with training for the comprised Vs. technical.
You contact to us for ulterior elucidations in merit: aldodileo@fluorosat.com
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Extruders
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PRONAL inflatable stoppers are used:
- to test pipes for leaks under pressure
- to isolate pipes during maintenance operations
- to make temporary seals to avoid run off of toxic products.
Thanks to the materials employed and the suitability of their design, PRONAL inflatable stoppers are ideal for all types of pipes.
Advantages:
- simplicity and speed of installation,
- completely leakproof,
- safe to use,
- suitable for a wide variety of pipes : concrete, cast iron, steel, stainless steel, PVC,
- sturdy and long service life.
A highly diversified range of products :
- one of the widest range of products on the market,
- from standard to made-to-measure : models for low pressure and high pressure environments (over 100 bar depending on requirements)
- a choice of shapes : cylindrical, ovoid, square...
- no size limits : up to 3,000 mm in diameter,
- specific models which comply with particular specifications.
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Pipestoppers™ Inflatable stoppers
INFLATABLE STOPPERS
These versatile inflatable air bags and stoppers are used to accommodate a wide variety of industrial applications, most commonly used for:
Plumbing operations
Ideal for creating an air-tight seal in drainage applications
Low pressure hydrostatic tests
On-site thermoforming of bends in ducting and conduit materials
Fibre-optic construction projects
Concrete Pipe Joint Testing
Debris and Animal Stopping
Weld purging to isolate large volumes in tanks, so minimum volumes are left for argon/nitrogen purging
Features:
Inflatable air bags up to 2,000 mm (80") diameter
Manufactured using a high quality latex inner tube and polyurethane impregnated nylon fabric outer cover
Installed with a length of flexible inflation hose with sealing tap/valve.
Styles:
Cylindrical bags which do not 'turn over' in the pipe.
Spherical bags which are ideal to insert through a small hole + seal a large diameter pipe.
Rectangular stoppers for ducting.
All sorts of special shapes and sizes have been taken on as specials!
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Designed specifically to test Concrete Pipe Joints to European Standards, the ATO Stoppers represent a portable, low cost method of testing.
Pipestoppers™ ATO Stoppers and test plugs are available in all sizes from 300mm - 1800mm. Each ATO is manufactured to the specific pipe size with a variation of + & - 6mm.
The stoppers comprise an inflatable outer ring with a 5mm thick closed cell neoprene rubber out, bonded on for excellent sealing properties.
Each stopper can be used as a test end or a blank end and they are totally collapsible and light in weight, making them easy to handle.
Each stopper has a soft central membrane, with a Schrader valve for inflation. They are also fitted with a preset and tamper proof relief valve.
A pull tag is fitted for deflation and there are no removable parts.
A hook and loop strap is provided to attach a gauge and a pull out strap is provided too. An on/off tap can be opened to vent the air.
ATO stoppers are manufactured and tested to BSEN 1610 - 1998.
The safe working pressure is 0.2 bar (2.8 psi, 200 mbar or 20 kpa)
Inflation can be carried out with a small, low cost hand pump or a rechargeable inflator.
A moulded connector for the inflation hose is provided.
Patent Number 8361283
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Float-in Bags are fitted with a reinforced front cover and tension lugs. The CR material ensures increased resistance to chemicals. Working lines are secured to the tension lugs using carbine hooks and the pipe sealing bag can be floated into the pipeline without any difficulty.
Only four sizes are needed in order to seal pipe dimensions ranging from 70 mm to 1200 mm (2.8 inch to 47 inch). The float-in bag program is rounded off by a chemical variation in addition to the basic design.
In this case, all metal parts on the float-in bag are made of stainless steel and the integrated inflation hose (10 m/32 ft.) guarantees the corresponding safety distance to the area of danger.
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An Expansion joint of rubber is a made flexible union with natural or synthetic elastómetros, weaves of reinforcement designed to compensate extensions and contractions by temperature variations, damping and absorption of vibrations in facilities of transmission of fluids.
The problems of vibration, noises, shock, corrosion and tensions can be solved early incorporating the Expansion joints of rubber in the systems of conduction of fluids.
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