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Battenfeld Extrusionstechnik manufactures complete extrusion lines for the production of Polyolefin multi-layer pipes with diameters of 10 mm - 63 mm
for the following applications:
- potable water transport
- hot water transport
- floor heating/radiators
- industrial applications.
Pipe with specific attributes, e.g. acoustic insulation, oxygen barrier, special optical, mechanical or thermal properties can be economically manufactured with extrusion lines from Battenfeld Extrusionstechnik.
Battenfeld's special side-fed dies for multi-layer pipe offer the following advantages:
- gentle processing of material highly sensitive to thermal and mechanical stress, even at low mass flow rates
- symmetrical distribution of pressure in the die through twin center sleeves preceded by a coathanger manifold
- thermal isolation of each individual layer of melt through the modular, consecutive connection of several distributors
- optimum melt homogeneity due to a brake-up plate located behind the side-fed distributor
- accurate wall thickness distribution
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An ever broadening spectrum of thermoplastics and applications calls for versatile processing solutions. Cincinnati Extrusion has developed the monos series of high-performance single-screw extruders for maximum performance, efficiency and melt homogeneity in the extrusion of smooth or corrugated PE and PP plastic pipes.
This has been accomplished thanks to a new screw concept and the extension of the plasticizing unit to 37D. In addition, the series has been equipped with an innovative drive system.
Newly developed screws and power feed technology (PFT) provide an increase in the extruder%u2019s specific output.
The new plasticizing unit has proven effective in the production of corrugated pipes, where some dies tend to generate high back pressure.
In all models of the monos series, the motor is positioned underneath the feed zone which reduces the footprint, making it extremely short and slim.
monos extruders yield up to 40% higher output than their predecessor models with a maximum output of 1,300 kg/hr.
Cincinnati Extrusion offers several extruder lines for a wide range of applications.
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Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for corrugated PVC and Polyolefin pipes.
Main applications are:
- sewage water (high stiffness despite low weight)
- drainage (Polyolefins, very flexible)
- cable protection
- insulation
Battenfeld Extrusionstechnik cooperates with all well-known corrugator manufacturers.
Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for Polyolefin spiral wound pipes with diameters of 300 mm - 4000 mm.
Main applications are:
- sewage water
- drainage
- air ducts
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Battenfeld Extrusionstechnik offers co-extrusion equipment for the production of sewage water PVC foam core and multi-layer pipes with output rates of 50 kg/h - 1000 kg/h and pipe diameters of 32 mm - 630 mm.
Major advantages are:
- depending on the raw material / blend used and the pipe diameter, the
use of PVC multi-layer or foam core pipes yield in significant material
savings of up to 30% at a cost reduction of up to 25% compared to solid
pipes
- proven Battenfeld technology helps processors to take advantage of that
potential .
Battenfeld Extrusionstechnik offers complete extrusion systems for PP foam core pipes for sewage water transport for pipe diameters of 32 mm - 160 mm.
Battenfeld Extrusionstechnik offers a special compact 3-layer spiral mandrel die for the production of PP foam core pipes which can be operated with 2 or 3 extruders.
Major advantages:
- significant weight reduction compared to solid pipes
- recycled material can be used for the inner layer
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In cooperation with experienced partners, Battenfeld Extrusionstechnik manufactures complete extrusion lines for PE and PP drip irrigation pipes.
Pipes with diameters of 16 to 50 mm can be fabricated with our lines.
Main line characteristics:
- line speed: up to 80 m/min
- insertion of up to 250 drippers per minute
- dripper capacity: 2, 4 or 8 l/h
- number of dripper holes: 2 or 4
- fully-automatic perforating device
- dripper type: pressure-compensating and
non-pressure-compensating
- up to 80% reduction in water usage can be achieved
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Battenfeld Extrusionstechnik offers complete extrusion systems for aluminium composite pipes for pipe diameters of 14 mm - 110 mm.
Major applications include:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- pressurized air.
Main characteristics of alu-composite pipe:
- aluminium composite pipes consist of 3 layers of plastic/aluminium/plastic, e.g. PE-X/Alu/PE-X
- Battenfeld Extrusionstechnik cooperates with TEMPLET Deutschland GmbH, a leading manufacturer in the field of aluminium forming and welding
Major advantages of Battenfeld extrusion lines:
- high line speed of over 50 m/min
- all processing steps optimally harmonized
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for
PE-Xb and PE-Xc pipes for pipe diameters of 12 mm - 160 mm.
Main applications include pipe for:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- industrial applications, e.g. pressurized air.
Major characteristics of cross-linked Polyethylen:
- Highly increases the thermal and mechanical properties of a flexible
Polyethylen pipe
Major advantages are shorter assembly times and the laging (embedding) of pipes regardless of heat expansion.
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Battenfeld Extrusionstechnik is your reliable partner for complete extrusion lines for PE and PP plastic pipes with output rates of 50 kg/h - 2500 kg/h
and pipe diameters of 10 mm - 2000 mm.
Major applications include:
- potable water
- sewage water
- gas
- cable protection
Production systems for PO pipes manufactured by Battenfeld Extrusionstechnik offer processors many advantages.
High output rates through:
- direct-driven extruders
- barrier screws
- wear-resistant stellite screw flights
- bimetallic barrels
Lattice basket dies for:
- low pressure build-up
- even melt distribution
- wide processing window
- excellent wall thickness control
- fast color change
- especially suited also for multi-layer pipes
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Battenfeld Extrusionstechnik is a leading supplier of complete extrusion systems for the production of PVC pipes with output rates of 50 kg/h - 1500 kg/h and pipe diameters of 10 mm - 1200 mm.
Major applications include:
- potable water
- hot water (C-PVC)
- sewage water
- cable protection
Production systems for PVC pipes made by Battenfeld Extrusionstechnik offer processors decisive advantages:
- small footprint due to compact extruder design
- maintenance-free screw temperature control
- optimum screw wear resistance
Our PVC double spider dies offer the following advantages:
- low pressure build-up
- higher volume within the die
- higher throughput
- no continuous spider marks
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To extrude with Elipse single screw extruders :
KOMAX offers performing extruders but also supplies in collaboration with its partners complete extrusion lines for pipes and profiles. For each component – calibration table, tank, haul-off, cutting unit, winder – we will propose the machine the most adapted to your final product.
To coextrude with Elipse single screw extruders :
KOMAX does not only supply performing coextruders but offers complete coextrusion systems : material feeding, coextrusion hoses with distributor if necessary, coextrusion die heads and toolings, postextrusion, control box.
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The lines of extrusion Fluoropolimeri SAT Group are composed from suitable a special estrusore to extrude tubetti, special profiles, packings, etc in ultrapure fluoropolimeri as: teflons pfa & fep, until 400 °C, the special alloys of the cylinder and the screw concur a clean extrusion and deprive of contaminations, the electronic control system concur the management of the calibration with 0,001 inferior tolerances with micron
The patented line of cooling "SAT metal parts "second does not concur an ulterior point of force of the system guaranteeing cleaning the detailed lists of the Industry of the semiconductors.
The kit complete patented, it turnkey previews also the planning and realization of the clean room with training for the comprised Vs. technical.
You contact to us for ulterior elucidations in merit: aldodileo@fluorosat.com
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Extruders
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The Brooks line of reliable glass tube variable area meters (rotameters) is ideal for any gas and liquid flow measuring applications where viewing the process is important. Features include: Rugged, vented polycarbonate tube enclosure available on most models; tube and float can be re-ranged in-line to minimize process downtime; rotatable connections for easy installation at any angle; packing gland or O-ring sealing to meet piping requirements or customer preference; globally approved for use in hazardous areas. Reliable – only one moving part, and no power required. Low-pressure drop allows for economical pump selection.
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The Brooks line of rugged metal tube variable area meters (rotameters) is ideal for high pressure, high temperature and other demanding flow applications where safety is a concern. Features include: globally approved for use in hazardous environments; needle valves for flow control; multiple connection options provide easy installation; many corrosion resistant material options for the metering of aggressive fluids; HART and 4-20mA outputs provide for remote flow monitoring; excellent repeatability provides consistent batch and/or process production. No power required reduces installation cost. Low-pressure drop allows for economical pump selection.
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The H 250 flowmeter for liquids and gases is an all-metal flowmeter which operates on the float principle.
Depending on the flowrate, the float will assume a certain vertical position in the tube. The float position is transmitted by a magnetic coupling system to the scale. The flowmeter is designed for installation in a vertical pipe run with flow from bottom to top. The rugged construction of the H 250 variable-area flowmeter makes it particularly suitable for difficult application and environmental conditions. The H 250 flowmeter can be equipped with either the M9 or the M10 indicator.
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VARIABLE AREA FLOW METERS, often referred to as ROTAMETERS, measure gas or liquid flow rates by relating linear displacement of an internal float or sharp-edged orifice plate to a corresponding flow rate.
As the flow rate increases, the orifice area that the flow moves through increases which explains the term Variable Area.
The ROTAMETER is a tapered tube and a float. Its low cost, simplicity, low pressure drop, relatively wide rangeability and linear output make it the most widely used VARIABLE AREA FLOW METER.
AALBORG®'s SINGLE and MULTIPLE TUBE ROTAMETERS have interchangeable tubes and floats. Used to measure liquid and gas flow rates, these flow meters are precision instruments embodying simplicity and versatility.
Shipped completely assembled, as well as individually tested and NIST calibrated, these ROTAMETERS include standard mounting fittings in a choice of materials, side plates, back plate, thick protective magnifying front shield, and OptigradTM scales among its many features.
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Applications:
· Measuring the volume flow rate of extremely low flow rates of liquids and gases
· Can be used in the chemical industry or in medical or laboratory engineering
Reliability:
Precision, reliability and efficiency are the remarkable features of this device
Technical data:
· Measuring range: 0,1 l/h to 100 l/h water
· With pressure regulator up to 16 bar
· Product temperature: max. 100°C
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- Material : Aluminum alloy painted for case (body in stainless steel.)
- Indication: via magnetic coupling (no seals)
- Scales: calibrated in l/h ,m /h ,kg/h , %
- Flow rate: water-0.4 l/h up to 1000 l/h, Air-21 NL/h up to 30000 NL/h
- Connection types : BSP , NPT , flange type on request
- Working Temperature:
Combine with electronic parts: -40°C~+150°C
Combine without electronic parts: -40°C~ 180°C
- Working Pressure : Standard 100 kg/cm²
- Connection size : 1/4" ~ 3/4"
- Housing protection : IP65
- Accuracy : ± 2% FS (± 1.6% FS option)
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- Material :316 stainless steel for case (body in stainless steel.)
- Indication:via magnetic coupling (no seals)
- Scales:calibrated in l/h ,m3 /h ,kg/h , %
- Flow rate:water-0.4 l/h up to 3500 l/h, Air-21 NL/h up to 110000 NL/h
- Connection types :BSP , NPT , flange type on request
- Working Temperature:
Combine with electronic parts: -40°C~+150°C
Combine without electronic parts: -40°C~ 180°C
- Working Pressure :Standard 100 kg/cm²
- Connection size :1/4" ~1 1/2"
- Housing protection : IP65
- Accuracy :± 2% FS (± 1.6% FS option)
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- Material : Aluminum alloy case with paint .
- Body wetted parts : in 316SS, PTFE lined, plastic. Others request.
- Indication via magnetic coupling (no sealed)
- Scales calibrated: in l/h ,m3/h ,kg/h , % , etc.
- Flow rates for :
Water : 30 l/h up to 100,000 l/h. (special ranges on request)
Air : 0.1 Nm3/h up to 180Nm3/h. (special ranges on request)
- Connection types :
BSP , NPT , flange type, trip clamp & sanitary(others on request)
- Connection size : 1" ~ 5"
- Mounting Length : 250 mm
- Temperature : 200°C(300°C option)
- Housing protection: IP65, CLASS I, GROUPS B, C &D; CLASS II, GROUPS E, F, & G; NEMA 4, 7, 9
- Accuracy : ±2% FS,(±1.6 F.S Option)
- Max pressure : 40 kg/cm2 (Option: up to 100 kg/cm2)
- Option : Switch available (Micro Switch : 3A/250VAC, 5A/30VDC, 0.4/125VDC)
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- Piston type
- Fluid : Water , oil , other liquid available
- Flow range : 15 ~ 24000 l/h (at Water)
- Accuracy : ± 3 % F.S , On request : ± 2.5 % F.S
- Size : 1/4" to 2-1/2"
- Connection Size : NPT , Flange Type on Request
- Working Limits : Temperature : -10°C to +150°C
- Max. Pressure : 30 kg/cm²
- Housing enclosure : IP 65
- Housing material :
NS,CS,MS types-Aluminum Alloy
ES type-316SS
- Lens material:Safety glass
- Mounting:Vertical,horizontal available
- Materials : Brass , 316SS wetted parts
- Alarm switch : Micro switch,inductive switch available
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KOFLOC RK120X
The KOFLOC Multiple-Tube Precision Variable Area Flow Meter with Needle Valves MODEL RK120X SERIES combines 2 to 4 RK1200 precision flow-tubes that make it simpler to measure and control of multiple flow range or gases and avoid clutter. The KOFLOC RK1200 SERIES High Precision Variable Area Flow Meter is a high-grade rotameter especially suited for measurement and control of minute flow, with an industry reputation of being one of the best analog devices. The KOFLOC 2412 SERIES Non-Rotating Precision Needle valve allows precise and easy flow control of minute amounts of gases and liquids. The internal mechanism converts rotating movement into stable linear movements with minimal vibrations. The needle and orifice has a thermal compensating structure (US P.A.F.) of 0.3%/˚C (15˚C to 35˚C).
FEATURES
♦ Wide-range flow measurement
♦ Fine control of minute flow
♦ Precision needle valve
♦ Numerous variants and custom models
APPLICATIONS
♦ Research & Analytical use
♦ Control of multiple gases
♦ Simultaneous control of multiple ranges
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KOFLOC RK120XM
The KOFLOC Precision Variable Area Flow Meter for Gas Mixing MODEL RK120XM SERIES combines 2 to 4 RK1200 precision flow-tubes optimized for gas mixing applications.The KOFLOC RK1200 SERIES High Precision Variable Area Flow Meter is a high-grade rotameter especially suited for measurement and control of minute flow, with an industry reputation of being one of the best analog devices. The KOFLOC 2412 SERIES Non-Rotating Precision Needle valve allows precise and easy flow control of minute amounts of gases and liquids. The internal mechanism converts rotating movement into stable linear movements with minimal vibrations. The needle and orifice has a thermal compensating structure (US P.A.F.) of 0.3%/˚C (15˚C to 35˚C).
FEATURES
♦ Wide-range flow measurement
♦ Fine control of minute flow
♦ Precision needle valve
♦ Numerous variants and custom models
APPLICATIONS
♦ Gas mixing
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Monitoring of liquid and gaseous media, for example,
in refrigeration systems and refrigeration circuits
of welding machines, laser and piping systems, pumps,
compressors, hydraulic systems and many more.
Switching point and switching range
The switching point can be continuously adjusted within
the switching range. At the maximum scale setting, the
flow-rate can be significantly higher than shown.
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