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Plastic board is a kind of themoplastic environmental protection plastic product. As it can be easily processed and molded, the designer can design any shape for it at his own discrection.
The excellent using characteristics of plastic board can meet the mutual requirements of both manufacture and customer. Besides it has ability of anti-UV. The plastic board products is used in various fields, some of them are: aoto manufacture, electronics and electrical appliance, LCD , accessories of industrial machine, electroplate mirror, scutcheon, presswork, membrance switch, nameplate, protective facepiece, doorplate, showplace of selling, goods-shelf in shop, outdoor device, booth, industrial mahcine protective board , panel of game machine, panel of automat, other processing , showing, exhibiting and vacuum molding field.
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PVC SHEET EXTRUSION PRODUCTION LINE
PVC AND WOOD EXTRUSION PRODUCTION LINE
PVC FREE FOAMING BOARD EXTRUSION PRODUCTION LINE
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Features of Production Line F
1 Inverter control for main motor, forming machine and haul off machine, save power, even running and low noise.
2 To measure Semi-finished tube diameters is controlled by CCD chip(Toshiba of Japan) and MCU min chip(ATMEL of U.S.A)Chip, and to PWM signal. Fast speed, stability and good control.
3 Main machine, speed reducer are adopted to hard gear speed reducer, screw, barrel material is 38CrMoAl. With nitrogen treatment; hardness:HV800-900, during, high plasticization. AI-cast heater, automatic fan cooling for temperature controling.
4 Foming wheel is made of excellent steel, Anti-corrosion, long life.
Drip Irrigation Tube Application:
Ltfs suitable to arid, half arid area climatic conditions, such as, Xinjiang, Qinghai, Xizang, Neimeng, Shanxi etc. Apply to green house, various of crops, Orchard, vineyard, cotton etc. Field.
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Battenfeld Extrusionstechnik is a leading supplier of complete extrusion systems for the production of PVC pipes with output rates of 50 kg/h - 1500 kg/h and pipe diameters of 10 mm - 1200 mm.
Major applications include:
- potable water
- hot water (C-PVC)
- sewage water
- cable protection
Production systems for PVC pipes made by Battenfeld Extrusionstechnik offer processors decisive advantages:
- small footprint due to compact extruder design
- maintenance-free screw temperature control
- optimum screw wear resistance
Our PVC double spider dies offer the following advantages:
- low pressure build-up
- higher volume within the die
- higher throughput
- no continuous spider marks
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Battenfeld Extrusionstechnik is your reliable partner for complete extrusion lines for PE and PP plastic pipes with output rates of 50 kg/h - 2500 kg/h
and pipe diameters of 10 mm - 2000 mm.
Major applications include:
- potable water
- sewage water
- gas
- cable protection
Production systems for PO pipes manufactured by Battenfeld Extrusionstechnik offer processors many advantages.
High output rates through:
- direct-driven extruders
- barrier screws
- wear-resistant stellite screw flights
- bimetallic barrels
Lattice basket dies for:
- low pressure build-up
- even melt distribution
- wide processing window
- excellent wall thickness control
- fast color change
- especially suited also for multi-layer pipes
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for
PE-Xb and PE-Xc pipes for pipe diameters of 12 mm - 160 mm.
Main applications include pipe for:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- industrial applications, e.g. pressurized air.
Major characteristics of cross-linked Polyethylen:
- Highly increases the thermal and mechanical properties of a flexible
Polyethylen pipe
Major advantages are shorter assembly times and the laging (embedding) of pipes regardless of heat expansion.
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Battenfeld Extrusionstechnik offers complete extrusion systems for aluminium composite pipes for pipe diameters of 14 mm - 110 mm.
Major applications include:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- pressurized air.
Main characteristics of alu-composite pipe:
- aluminium composite pipes consist of 3 layers of plastic/aluminium/plastic, e.g. PE-X/Alu/PE-X
- Battenfeld Extrusionstechnik cooperates with TEMPLET Deutschland GmbH, a leading manufacturer in the field of aluminium forming and welding
Major advantages of Battenfeld extrusion lines:
- high line speed of over 50 m/min
- all processing steps optimally harmonized
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* Over 30 years of experience in the production of complete extrusion systems (planning-design-manufacturing)
* State-of-the-art automation and control systems
* Extruders and entire production plants
* Perfectly matching line components
* Vast process engineering know-how
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Lamina
Mono & Multilayer Sheet Lines
Lamina series sheet lines, over 200 installed across the globe, are designed for absolute ease of operation and are available in a host of configurations to suit individual customer?s requirements with output ranging from 110 kg/hr to 700 kg/hr, width ranging from 540 mm to 1400 mm, in single to five layer configuration for processing various polymers like PS, PP, PE, PVC, PET and ABS. Most Lamina sheet lines are designed for thermoforming at its core and therefore accurate and centralized controls allow for production of excellent quality smooth sheets to ensure easy thermoformability of the sheet.
Lamina sheet lines incorporate advanced features like gravimetric feeding, grooved feed barrier screw extruder, vented extruder, melt pump, independently driven polishing rolls stack, air knife, online thickness monitoring / controlling system, anti-static bath, sheet accumulator, in-line sheet cutter and dual turret winder based on the end use. User friendly controllers and indicators located at various operating stations provide for ease in monitoring and control of various critical processing parameters.
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Multilayer Cast Film Lines:
To manufacture multi-ply packaging materials of 15 to 150 microns thickness, such as Stretch films, Cling films, Barrier films, Masking films, CPP films and Blister films.
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Our foam systems are used in R&D and production applications by leading companies in the packaging, automotive, industrial, and graphic arts industries. We supply single screw systems, single screw tandem lines, twin screw tandem lines, and in-line foam extrusion coating systems. Turnkey product solutions and weight reduction solutions for solid sheet applications are also available.
Products Processed on Foam Systems
- Cups, plates, egg cartons
- Anti-slip mats, protective packaging
- Custom profiles
- Ceiling tiles, insulation board, pipe insulation
- Seals and gaskets
- Furniture padding, interior padding
- Point-of-purchase displays, poster board, signage
Flexible Sheet on a Roll
We supply both PS and PE winding equipment for flexible sheet applications with the capability to build winders up to 2 meters.
Rigid Board
We supply equipment for solid sheet from -inch to 4 inches (12 to 100mm) thick, cut to size at any length. We work with several leading companies to integrate technology for cooling, conveying and sizing of board material products.
Extruders for Foam Applications
Long L/D single screw extruders available for foam profile applications. Counter and co-rotational twin screw extruders are available for engineering grade materials and specialty applications.
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Mono & Multilayer Sheet Lines:
For manufacturing HIPS/ABS/PP/PET/PVC mono and multilayer sheets for various applications like thermoforming/vacuum forming, Office files, Luggage, Office furniture, Roofing, and other applications.
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Elipse LC are standard machines more particularly intended for the coextrusion ; they are fitted out with adjustable feet and rollers
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Single Screw Extruder
The Dekuma adopts the latest German technology which guarantees superior machinery performance. Dekuma strives for the perfection of each single component to optimize the machine. DKM single screw extrusion line has the screw specification: Φ 45mm, 70mm, 80mm, 100mm, 120mm, 150mm, and the L/D ratio 30D and 33D. The advanced B & R-PCC modular control system realizes the in time data recording function, the automatic control and the wide range of material application and high output.
Machine Characteristics
* Advanced PCC control system realizes the automatic control of the whole line.
* The optimum barrier screw is applicable for a wide range of raw materials and articles.
* The precise temperature control system ensures the constant and stable output under different speeds.
* The specially designed groove feeding barrel suits the screw structure and ensures the steady and reliable production.
* The powerful and durable dynamic driving guarantees stable extrusion volume and superior article quality.
* The high-performance co-extruder could either be controlled independently or tandem drive controlled with the main extruder.
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Standard Range
Production (mm)
Blowing 10 > 32 - 40 > 130
Vacuum 4 > 25 - 90 > 250
Output (kg/h)
PP-PE 35 - 470
PVC 55 - 620
Mould Blocks (pairs) 45 - 150
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Rapidex - the turbo for PE-pipe up to 1,600 kg/h
The Rapidex single-screw extruder has made it possible for the first time to reach high output levels in pipe extrusion with small-sized extruders.
Major benefits:
Rapidex extruders offer numerous advantages compared to conventional, slowly turning extruders, such as:
* smaller footprint
* extremely simple handling for maintenance
* substantially reduced sound level
* low costs for spare parts, since the plasticizing units used are much smaller than in conventional extruders
* less heat loss through radiation
* substantially higher degree of efficiency with torque motor technology and consequently lower operating costs
General features - Drive technology:
The screw is directly driven by a frequency-controlled AC torque motor without gears which allows extended maintenance intervalls of up to 10,000 hours. The end of the screw forms a continuous straight line with the motor shaft. The motor itself and the frequency converter are both water cooled. The smooth-running motor ensures a vibration-free, low-noise extrusion process even at extremely high screw speeds.
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CAST COATING
Multi-stage lines for the production of gas barrier films, that combines the cast film technology with the extrusion coating technology. With these exclusives lines we allow: higher line output, no curl effect, optimum film transparence, perfect gauge control, maximum rate of edge trims reintegration in the line.
Film formulations (example)
PA /LDPE
PA/EVOH/EAA/LLDPE/IONOMER
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WIDE-WEB LINES
3 meters cast film line for up to 6 rolls-on-shaft of stretch film
3 layer, 5 layer and 7 layer versions, with output up to 2000 kg/hour, with option for side encapsulation head.
Jumbo size chill roll with slip control.
Rugged automatic winder with side supports and central support of air shafts.
Cartesian type or integrated robotized shaft handling system.
Single or twin reprocessing trim line with side extruders. 4 meters cast film line for up to 8 rolls-on-shaft
5 or 7 layer versions with output up to 2300 kg/hour.
Jumbo size chill roll with slip control.
4,5 meters nip-roll with 2 diverging assemblies to avoid central bleed trim.
Twin winder with central shoulder and twin shaft-handling systems.
Twin reprocessing trim line with side extruders.
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CAST POLYPROPILENE
FOR POLYPROPILENE FILM (CPP)
LDPE EMBOSSED FILM FOR DIAPERS
COMBINED LINES
TECHNOLOGY, NOW-KHOW AND QUALITY
LINES FOR CPP
- excellent film clarity and gauge uniformity
- optimum physical properties and film processability
- ideal for metallizing, heat seal films, twist effect and general purpose applications
- gear pump technology on mid layer extruder
- available in width 1600 mm, 2100 mm and 2800 mm
- net output from 400 to 1100 kg/hour
- working speed from 40 to 300 m/min
- finished rolls diameter: from 600 to 1.000 mm
- high level of line automation and process control
- available in 3 layers and 5 layers with automatic T-die
- automatic contact and gap winders with options for utomatic shaft handling and re-coring.
LINE CHARACTERISTICS
- 3-layers with 3 extruders
- Gear pump technology on each extruder
- Wet and dry embossing systems available in width 1600, 2100 and 2500 mm
- Working speed from 40 to 300 m7min
- Automatic winder with in-line slitting
- Precise and uniform cross web embossing
CAST FILM LINES FOR EMBOSSED FILM
Applications:
- baby diapers back- sheet
- napkins film
- hygiene films
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Elipse LC are standard machines more particularly intended for the coextrusion ; they are fitted out with adjustable feet and rollers.
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Extruder ES 70G/17D with vent.
3 switchboard mod. JAS.
Vacuum pump for vent.
D.C. Motor HP 30.
Head TT/70.
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Thanks to their molecular structure, the thermoplastic elastomers have the elastic characteristics of the elastomers, but they can be processed as thermoplastic materials with remarkable advantages both in processing easiness and flexibility.
For this reason they have quickly spread in a wide range of sectors, from the automotive to the mechanical industry, from the footwear to the electronic field.
Suggested extruder: MCM, MCM-HT, MCM-HT Plus
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With one production inverstment comes out double extrusion capability.
It is best choice for small-diameter of big output and small investment
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PVC Elbowboard Production Line, production technology, mixing materialextruding by
twin-screwmouldvacuum formingcoolingcorrectiontractioncuttingdischarging coating film
This production line features in strong stability, high yield, long lifetime. Adopt import fittings in main electrical components.
Width of product manufactured by this kind equipment: 500-1000mm, Thickness: 20-40mm, smooth surface. It looks beautiful
after coating film, is an ideal material for fitment.
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This PVC free foaming board, skinning foaming board extrusion line is composed of special twin-screw extruder, die and downstream equipment, our company can provide the formula and processing technique. This machine has the features of high output,stable extrusion, high foaming, smooth and wearable surface. By equipping with the printing machine, laminating machine or hot stamping machine, this machine can produce different kinds of artificial wood products, so that this machine has a very wide application range.
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a.The production line is configured with single screw extruder and grooved feed barrel, which ensures extruding in high efficiency.
b.Corrugated forming system with strong cooling ability ensures constant production with high speed .
c.The mould surface is nitrided and polished. A wall thinksness-regulating device is equiped in die lip to be suitable for production of different raw materials and ring resistance materials.
d.Advanced on line stocking fuction lowers the investment and increases the efficiency.
e.The line adopts SIMENS PLC computer controled system with touched screen man-machine interface, with guarantee automatic and reliable operation.
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Applicable scope of PC endurance board:
Garden, the recreation place, decoration strangely and the corridor pavilion; Internal and external ornaments in the commercial building, curtain wall of the modern urban building; transparent container of aviation, the windscreen before the motorcycle, the plane, the train, the steamer, the submarine, army and police's shield, the telephone booth, advertising signpost, the advertisement of the lamp houses, the expressway and overhead way of the city partition protective screen.
Application of PMMA board (Acrylic board):
Used in the instrument widely, the part of the instrument, lamp and lanterns, decoration, construction material, the plane, auto fittings, medical equipments, arts and crafts product, the insulating material of the electric apparatus, the sample, the sign and various light industry, culture and education, and daily life articles, etc.....
Application of the bathtub board:
Co-extrude PMMA-ABS and compound them together. Not only have the surface gloss characteristic of acrylic board, but also given consideration to ABS board shock-resistant advantage. The products apply to the fields of bath products widely, such as the bathtub, the shower cabinet, the vapour room, etc.
Application of ABS, HIPS refrigerator board:
Can be use in gallbladder in the refrigerator, door gallbladder, the drawer, water contained plate, etc.
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PVC, PE, PP and wood panel extrusion line
PE, PP and wood panel plate extrusion line has compact structure, good plastification, high output, long life and other advantages. This line uses SJZ92 conical twin-screw extruder with DC motor, imported electronic components and PT100 platinum resistance, which provide wide adjusting range and precise temperature control.
The down stream equipment includesvacuum calibration and cooling unit,hauloff unit, cutting machine and stacker.The calibration unit is equipped with large forced cooling system so that it can provide perfect calibration effect.
The haul-off unit uses two lines of caterpillar.The lower one is fixed and the upper one can be adjusted according to the plate size.
The cutting machine is equipped with PLC control system which helps to set length and provide accurate automatic cutting. The stacker is covered with rubber grip blocks to prevent products from damage
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PA/PE/PP/PVC single wall corrugated pipe extrusion line
Application: This kind of pipe is high temperature resistance,anti-erosion,anti-abrasion and with high srtength.The pipe can be used as oil pipe in automobile braking system,and for high temperatrue gas,chemical liquid transferring.
Material:
PA,Temperature range:-40-115,the product does not contain halide,anti-oil,anti-acid.
Anti-inflamation rate is HB (U94).The black color pipe is ultraviolet resistant.
Material:
PP,Temperature range:-20-110,the product is anti-oil,anti-acid,anti-alkali,The black color pipe is ultraviolet resistant.
Material:
PE,Temperature range:-40-80,the product is anti-oil ,anti-acid,anti-alkali,The black color pipe is ultraviolet resistant.
Main Technical Parameter
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plastic and wood foamed profile and plate extrusion line
This machine uses the special designed screw and barrel, die and extrusion process to produce plastic and wood products. The series of products are: One step thick plastic and wood decoration plate extrusion machine, plastic and wood palletizing machine and different kinds of plastic and wood dies.
This machine can use the one step extrusion method and also it can use the two-step extrusion method after palletizing. The two-step extrusion method can save the power and space, and the two-step extrusion method features the machine can the humidity from the wood powder. So that the feeding section of the extruder can be filled with enough material and the plastification effect will be better. Special and well designed screw enables the raw material to be evenly stay in the extruder. The screws and the barrel are bi-metallic treated, more wearable and anti-corrosion.
The machine can produce PE, PP or PVC and wood profile products. These products mainly applied for making pallets, packing cases, floors, wall decoration materials and other wide applications. The wood powder or plant fiber can be put up to max. 50-75%. This machine can produce the PP, PE PVC, ABS, PS and etc.
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... see all the products in the category
Extruders
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