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Extrusion and knitting speed up to 20 m/min
Inside diameter of the radiator hose up to 120 mm
Every type of knitting LOCK STITCH, PLAIN STITCH
Automation: computer control for statistics and production records
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PVC, PE, PP and wood panel extrusion line
PE, PP and wood panel plate extrusion line has compact structure, good plastification, high output, long life and other advantages. This line uses SJZ92 conical twin-screw extruder with DC motor, imported electronic components and PT100 platinum resistance, which provide wide adjusting range and precise temperature control.
The down stream equipment includesvacuum calibration and cooling unit,hauloff unit, cutting machine and stacker.The calibration unit is equipped with large forced cooling system so that it can provide perfect calibration effect.
The haul-off unit uses two lines of caterpillar.The lower one is fixed and the upper one can be adjusted according to the plate size.
The cutting machine is equipped with PLC control system which helps to set length and provide accurate automatic cutting. The stacker is covered with rubber grip blocks to prevent products from damage
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Coating lines - LAMICOR, the extrusion coating process by Reifenhuser
Extrusion coating by means of Reifenhuser's LAMICOR process means:
Material webs such as paper, aluminium foil, plastic film, textiles, and nonwovens are coated with thermoplastic raw material and permanently bonded into a composite.
- The manufacturing of the plastic film (substrate) and the subsequent processing takes place in one work cycle.
- This process does not use any pollutant solvents and adhesives.
Areas of application
By combining different materials, product-specific properties that open up additional areas of application are achieved.
Drink cartons and packaging paper for food are classic examples for products manufactured by means of extrusion coating. Depending on the combination of source materials, a wide range of other products that were previously inconceivable have become commonplace: Lorry canvas covers, sails, or party tents made of material composites are good examples for the success of extrusion coating.
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Compounding / Extrusion system to obtain in one step the extruded profile.
The main advantages are:
1) Energy savings
2) Less space needed
3) Simple logistic management
4) Substantial cost savings (investment, management )
5) Formulations adjustable in-line
6) Maintain a proprietary in-house manufacturing process
7) Only one heat/shear history
ICMA is a specialist in offering turn key solution for the entire process plant.
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Our pipe, profile and tubing extruders and systems are engineered to help you manufacture tight tolerance products with minimal downtime. Extruders are available in a range of L/D ratios in both air-cooled and water-cooled variants, and combine technology with functional design to process just about any thermoplastic material. Systems can be customized to meet the processing rates and requirements for any pipe, profile or tubing process. Our systems are used for applications in the adhesives and sealants, agriculture, automotive, construction, wood composite, packaging, medical, mining/oil field, and custom profile and tubing markets.
Profile Systems
- Window profiles
- Flexible and rigid custom profiles
- Coextruded profiles
- Foam profile
- High speed vertical vane lines
- Fibrous composite profiles (wood fiber)
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Plications:
PEAPVC special-shaped material extrusion production line go together with to extrude the machine with twin-screw plastic extruder,can process the PVC plastic doors and windows special-shaped material, aluminum reunite type material,special-shaped material electric cable many bores wears the line tube and decorate type materical etc.ncitons and Construction: Refer to the newest foreign advanced technology, the unit design is well optimized. It has advantages,such as even plasticizing, small cutting speed rate ,high outpur,long use-life and other. The unit is composed of cone double-screw-stem extruder, vacoum-sizing table, drawing machine, cutter,laminator,turn-up frame and others. The main machine adopts imported AC frequency converter driving. The temperature control meters adopt Japan RKC products. The ancillary machine vacuum pump and drawing motor adopt high-quality products. The maintenance is simple. After the screw stem cylinder and mould are exchanced.It can straight extrude imitating wood foamed special material. The wood-plastic mixing extruding production line adopts special-designed screw stem, material cylinder,moulds and processing technology.
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The konos series of conical twin-screw extruders is the fifth conical machine generation developed by Cincinnati Extrusion. Konos machines are being manufactured by the inventor of the conical twin-screw extruder and are founded on the tremendous experience of a company that has built over 6,000 conical extruders so far.
Our customers benefit from this experience. The konos series has an enormous processing latitude, long life, and an extremely good price-performance ratio. It comprises the standard models konos 38, 50, 63, 72, and the co-extrusion models konos 38 and 50 coex.
Konos machines perform excellently at both low and high melt pressure, and also as co-extruders. Their processing characteristics and advantageous design features make them the machines of choice for a wide range of applications.
Various feeding modes can be realised depending on the property of the material and the product requirements. A gated hopper, a dosing unit or a stuffer can be used.
With the EXcPRO-XP control unit, incorporating the latest trends and developments in the field of personal computers and programmable logic control, konos extruders are even more cost-efficient.
Cincinnati Extrusion offers several extruder lines for a wide range of applications.
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Netting extrusion lines
Output(kg/h) 80 - 320
Netting Width (min/max en mm) 300/600 - 1000/2000
Netting Weight (min/max en g/m2) 8/100 - 200/1500
Material PP - PE
Production Type : No oriented - Mono oriented - Bi oriented - Tubulaire
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Battenfeld Extrusionstechnik manufactures extrusion lines for the production of window profiles with output rates of 15 kg/h - 800 kg/h.
- extruders can be operated with all major die systems
- custom-made line configurations
- Battenfeld Extrusionstechnik also offers the compact and standardized winBEX extrusion line for window profiles
- winBEX is suitable for processing WPC
- woodfiber content of 60% possible.
Main features and advantages of winBEX extrusion lines:
Consist of standardized and perfectly matching line components, including:
- different extruder sizes
- calibrating table with 2m and 5,5m segments
- caterpillar or belt haul-off
- saw or knife cutting device
- all wood-plastic-composites currently available can be processed with this standard line
- short delivery times
- excellent price-performance ratio.
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PVC Elbowboard Production Line, production technology, mixing materialextruding by
twin-screwmouldvacuum formingcoolingcorrectiontractioncuttingdischarging coating film
This production line features in strong stability, high yield, long lifetime. Adopt import fittings in main electrical components.
Width of product manufactured by this kind equipment: 500-1000mm, Thickness: 20-40mm, smooth surface. It looks beautiful
after coating film, is an ideal material for fitment.
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Battenfeld Extrusionstechnik offers extrusion lines for fencing and complete plastic fence systems (posts, pickets, etc.).
PVC or WPC fencing profiles offer many advantages:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
Battenfeld Extrusionstechnik offers complete extrusion systems for plastic floor panels and other outdoor applications.
Major advantages of PVC or WPC floor panels:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
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Battenfeld Extrusionstechnik manufactures tailor-made solutions for foam profile extrusion:
Main applications include:
- window sills
- outdoor floor panels
- shutter panels
- beads
- frames, etc.
Foam profiles are mainly characterised by their low specific weight.
If high surface finish is required, a layer of rigid PVC can be co-extruded
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Battenfeld Extrusionstechnik manufactures custom-made extrusion lines as well as the miniBEX standardized line for the production of technical profiles.
Major applications include:
- edge bands for the furniture industry
- scanner profiles
- high-precision profiles, IC tubes, etc.
Main features and benefits of miniBEX lines:
Plug&play-line with standardized and perfectly matching line components, consisting of:
- different extruder sizes with output rates of up to 130 kg/h PVC
- all processing units can be utilized without further line modifications
- calibrating table, 4 m or 6 m long
- caterpillar or belt haul-off
- saw or knife cutting device
- also available as twin-strand version
- short delivery times
- excellent price-performance ratio
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Battenfeld Extrusionstechnik offers complete extrusion systems for siding / wall cladding applications.
Major advantages of PVC or WPC siding profiles include:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
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plastic and wood foamed profile and plate extrusion line
This machine uses the special designed screw and barrel, die and extrusion process to produce plastic and wood products. The series of products are: One step thick plastic and wood decoration plate extrusion machine, plastic and wood palletizing machine and different kinds of plastic and wood dies.
This machine can use the one step extrusion method and also it can use the two-step extrusion method after palletizing. The two-step extrusion method can save the power and space, and the two-step extrusion method features the machine can the humidity from the wood powder. So that the feeding section of the extruder can be filled with enough material and the plastification effect will be better. Special and well designed screw enables the raw material to be evenly stay in the extruder. The screws and the barrel are bi-metallic treated, more wearable and anti-corrosion.
The machine can produce PE, PP or PVC and wood profile products. These products mainly applied for making pallets, packing cases, floors, wall decoration materials and other wide applications. The wood powder or plant fiber can be put up to max. 50-75%. This machine can produce the PP, PE PVC, ABS, PS and etc.
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Production from 100 kg/h up to 600 kg/h
Extrusion and vulcanization speed up to 60 m/min
Vulcanization temperature from 170 C to 350 C
Automaion: computer control for statistics and production records
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Argos EA - the window profile extruders
Major benefits:
* excellent price-performance ratio
* fast delivery
* compact, brushless and maintenance-free AC motor
* safe and durable 4-shaft drive technology
* special molybdenum-plasma-coated screw flights for extended service life
* screws designed to match "plug & produce"
* efficient and maintenance-free Intracool screw temperature control
* EXcPRO-XP controller based on Windows XP technology
* complies to EUROMAP E27
General features:
* standard extruders available in two sizes:
- Argos 72 EA
- Argos 93 EA
* screw length of 26 L/D
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Extruders
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Fom INDUSTRIE Product Development department can create complete cutting and machining lines based on the customers specific technical needs and highly customized on their exclusive production requirements. The latest technology is employed to produce complete automated implants. FOM automated implants have numerous applications in many different areas including transport, urban architecture, building and in the production of windows and doors.
The standard configuration of the cutting and working line is an automatic system made of 5 different working units.
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Derived from the PVCFLEX 8001 concept, but for higher production rates such as 120 to 160 frames per day, the PVCFLEX 9001 offers the same standard of performance, strength and flexibility.
Profiles of a maximum length of 6.5 meters are transferred automatically from the 10 to 20 bar loader to the bar feeder n1 and inserted into the machining system comprising 16 electrospindles running at 24,000 rpm.
All the machining of bolt cases, handle recesses, drains, decompression and ventilation fittings, etc., is carried out on all 4 faces. The complete profiles are then conveyed to bar feed n2 and inserted into the sawing unit to make straight cuts, mitre cuts, V cuts and points.
To balance machining time with respect to sawing time, it is possible to incorporate into the cutting center between 2 and 3 additional machining units, thus obtaining optimum rates. Each machining center is also capable of feeding parts either directly to the operator or, using a 2-axes robot, for unloading and automatic classification.
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SA-76NC + BDB-70
Extreme Speed Tube Cutting and Deburring machines
HIGH PRODUCTION, FLEXIBLE AND i2 SYSTEM
SA-76NC Metal saw machine
BDB-70 Tube deburring
SA-76NC tube sawing machine can connect to BDB-70 double tube ends duburring machine. Besides the high speed tube cutting functions of SA-76NC, SA-76NC + BDB-70 has extreme speed in pipe cutting, even has high speed in loading, feeding, transporting and tube deburring.
The powerful and competent tube cutting line is capable of cutting various shapes of profiles such as round tube, rectangular, square and oval tube. As well as the working capacity of SA-76NC + BDB-70, the round tube can up to 80mm, and square tube is 70x 70mm. High speed metal saw machine.
Keywords
Pipe Benders,Tube Benders,Tube Bending,tubing bender,bending pipe,Pipe Bending,Bending pipe Machine,Tube Bending Machine,Pipe Bending Machine,tube cutting,metal saw,Circular Saw,Sawing Machine,tube cutter,pipe cutting,pipe cutter,circular sawing machines,Saw blades,chamfering machine,deburring machine
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Bewo deburring machines can be supplied with a manual or automatic feed. The automatic feed is the most popular choice, allowing the deburring machine to be installed in-line with the full range of Bewo automatic circular saws, saving many man hours and making automatic cycling possible. The DB-90 has 300 mm diameter brushes with a length of 600 mm. Bewo deburring machines are designed to deburr round, square and rectangular tube.
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Profiles
Esbelt manufactures, through extrusion, a wide range of profiles made from PVC, polyurethane and polyolefin to be placed transversally on belts for lifting products or longitudinally as containment or guidance.
Runer Profile
A runer sidewall is also available which is very flexible, resistant to compression and available in a wide variety of heights.
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Unique direct printing technology with solvent, UV or water-based inks designed for small, medium and large series. This modular machine is extensible from 1 up to any number of colours with varnish.
Applications:
- Printing on soft or hard PVC or ABS profiles or sheets with minimal thickness of 1 mm and standard maximum printing width of 540 mm
- Image repetition of 746 mm (decor cylinder with diameter of 237,5 mm)
- Machine can be placed in-line into the production process directly after extrusion or be operated as stand-alone to print onto profiles, sheets or edges of any length
Quality:
- Complex designs possible like marble or wood structure imitation
- Output speed ranges from 5 to 30 m/minute
- Highly scratch, UV and weather resistance of the prints (inside and outside use)
- User-friendly and flexible operation resulting in quick design changeover (patented)
Features:
- Engraved design cylinder based on sleeve technology (patented)
- Closed inking chamber (patented)
- Rubber transfer cylinder based on sleeve technology (patented)
- Integrated cleaning of the transfer cylinder (patented)
- Accurate design regeneration using synchronised print heads
- Optional external speed control (following the production line)
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