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Extrusion and knitting speed up to 20 m/min
Inside diameter of the radiator hose up to 120 mm
Every type of knitting LOCK STITCH, PLAIN STITCH
Automation: computer control for statistics and production records
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PVC, PE, PP and wood panel extrusion line
PE, PP and wood panel plate extrusion line has compact structure, good plastification, high output, long life and other advantages. This line uses SJZ92 conical twin-screw extruder with DC motor, imported electronic components and PT100 platinum resistance, which provide wide adjusting range and precise temperature control.
The down stream equipment includesvacuum calibration and cooling unit,hauloff unit, cutting machine and stacker.The calibration unit is equipped with large forced cooling system so that it can provide perfect calibration effect.
The haul-off unit uses two lines of caterpillar.The lower one is fixed and the upper one can be adjusted according to the plate size.
The cutting machine is equipped with PLC control system which helps to set length and provide accurate automatic cutting. The stacker is covered with rubber grip blocks to prevent products from damage
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Coating lines - LAMICOR, the extrusion coating process by Reifenhuser
Extrusion coating by means of Reifenhuser's LAMICOR process means:
Material webs such as paper, aluminium foil, plastic film, textiles, and nonwovens are coated with thermoplastic raw material and permanently bonded into a composite.
- The manufacturing of the plastic film (substrate) and the subsequent processing takes place in one work cycle.
- This process does not use any pollutant solvents and adhesives.
Areas of application
By combining different materials, product-specific properties that open up additional areas of application are achieved.
Drink cartons and packaging paper for food are classic examples for products manufactured by means of extrusion coating. Depending on the combination of source materials, a wide range of other products that were previously inconceivable have become commonplace: Lorry canvas covers, sails, or party tents made of material composites are good examples for the success of extrusion coating.
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EC32V - EC50V
Automotive industry meets a considerable development of its production of fluid transport, oil, fuel, air and water.
Indeed it is a question of producing parts from an extrusion process. To do it Corelco developed for several years specific extrusion lines.
Pour ce faire Corelco a dvelopp depuis de nombreuses annes des lignes dextrusion spcifiques.
MATERIALS : PA6-PA11-PA12-PVDF
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PA/PE/PP/PVC single wall corrugated pipe extrusion line
Application: This kind of pipe is high temperature resistance,anti-erosion,anti-abrasion and with high srtength.The pipe can be used as oil pipe in automobile braking system,and for high temperatrue gas,chemical liquid transferring.
Material:
PA,Temperature range:-40-115,the product does not contain halide,anti-oil,anti-acid.
Anti-inflamation rate is HB (U94).The black color pipe is ultraviolet resistant.
Material:
PP,Temperature range:-20-110,the product is anti-oil,anti-acid,anti-alkali,The black color pipe is ultraviolet resistant.
Material:
PE,Temperature range:-40-80,the product is anti-oil ,anti-acid,anti-alkali,The black color pipe is ultraviolet resistant.
Main Technical Parameter
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plastic and wood foamed profile and plate extrusion line
This machine uses the special designed screw and barrel, die and extrusion process to produce plastic and wood products. The series of products are: One step thick plastic and wood decoration plate extrusion machine, plastic and wood palletizing machine and different kinds of plastic and wood dies.
This machine can use the one step extrusion method and also it can use the two-step extrusion method after palletizing. The two-step extrusion method can save the power and space, and the two-step extrusion method features the machine can the humidity from the wood powder. So that the feeding section of the extruder can be filled with enough material and the plastification effect will be better. Special and well designed screw enables the raw material to be evenly stay in the extruder. The screws and the barrel are bi-metallic treated, more wearable and anti-corrosion.
The machine can produce PE, PP or PVC and wood profile products. These products mainly applied for making pallets, packing cases, floors, wall decoration materials and other wide applications. The wood powder or plant fiber can be put up to max. 50-75%. This machine can produce the PP, PE PVC, ABS, PS and etc.
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Contaminants are a problem you cant afford. In fact, impurities result in lower chip yields, higher costs and lower profit margins. Why settle for anything less than high-purity products for your manufacturing processes?
SATs PFA and FEP Tubings have very low levels of extractable metals, and this high purity characteristic results in higher wafer yields for the semiconductor industry. Furthermore, high purity means lower costs thanks to reduced contamination, and higher profits due to fewer product defects.
SATs PFA and FEP Tubing Features:
* Low levels of extractable fluoride ions
* High crack resistance and strength
* Excellent chemical resistance
* High temperature resistance
* Low chemical carryover and permeability
* Non-flammable
* Low ionic attraction
* High weather and aging resistance
* Excellent dielectric properties
* Non-stick
* High mechanical abilities
* High burst pressur
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PVC-ABS composite water supply pipe production line (Patent No. ZL01244314.X)
The main machines adopt two extruders co-operation, well-developed technology prescription obtains from many years experience can cause the pipe specific gravity drop in till 0.9, and the pipe have uniform foam and high intensity;
Specially design co-extruding die, merely need to replace core mandril, it may produce solid-wall pipe, solid wall inner helix pipe foamed pipe and foam inner helix pipe.
By changing the die it can produce the Nanometer anti-virus PVC feeding pipe, hollow wall inner screw thread muffle pipe and multi-layer composite pipe, like PVC/ABS and so on.
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Production from 100 kg/h up to 600 kg/h
Extrusion and vulcanization speed up to 60 m/min
Vulcanization temperature from 170 C to 350 C
Automaion: computer control for statistics and production records
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Mono & Multilayer Sheet Lines:
For manufacturing HIPS/ABS/PP/PET/PVC mono and multilayer sheets for various applications like thermoforming/vacuum forming, Office files, Luggage, Office furniture, Roofing, and other applications.
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PE pressure pipe and gas pipe extrusion line
This production line applicable for high speed extrusion of PE, PP, PB,PERT,ABS ect. It is of beautiful appearance, high automatic degree, stable and reliable manufacture. It is generable welcomed by vast costomers.
This productinon line is suitable for producing double-layer compisite tube of large cabliber; It is the finest choice for replacing imported production line
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Argos EA - the window profile extruders
Major benefits:
* excellent price-performance ratio
* fast delivery
* compact, brushless and maintenance-free AC motor
* safe and durable 4-shaft drive technology
* special molybdenum-plasma-coated screw flights for extended service life
* screws designed to match "plug & produce"
* efficient and maintenance-free Intracool screw temperature control
* EXcPRO-XP controller based on Windows XP technology
* complies to EUROMAP E27
General features:
* standard extruders available in two sizes:
- Argos 72 EA
- Argos 93 EA
* screw length of 26 L/D
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Elipse LC are standard machines more particularly intended for the coextrusion ; they are fitted out with adjustable feet and rollers
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Single Screw Extruder
The Dekuma adopts the latest German technology which guarantees superior machinery performance. Dekuma strives for the perfection of each single component to optimize the machine. DKM single screw extrusion line has the screw specification: Φ 45mm, 70mm, 80mm, 100mm, 120mm, 150mm, and the L/D ratio 30D and 33D. The advanced B & R-PCC modular control system realizes the in time data recording function, the automatic control and the wide range of material application and high output.
Machine Characteristics
* Advanced PCC control system realizes the automatic control of the whole line.
* The optimum barrier screw is applicable for a wide range of raw materials and articles.
* The precise temperature control system ensures the constant and stable output under different speeds.
* The specially designed groove feeding barrel suits the screw structure and ensures the steady and reliable production.
* The powerful and durable dynamic driving guarantees stable extrusion volume and superior article quality.
* The high-performance co-extruder could either be controlled independently or tandem drive controlled with the main extruder.
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Standard Range
Production (mm)
Blowing 10 > 32 - 40 > 130
Vacuum 4 > 25 - 90 > 250
Output (kg/h)
PP-PE 35 - 470
PVC 55 - 620
Mould Blocks (pairs) 45 - 150
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Features of Production Line F
1 Inverter control for main motor, forming machine and haul off machine, save power, even running and low noise.
2 To measure Semi-finished tube diameters is controlled by CCD chip(Toshiba of Japan) and MCU min chip(ATMEL of U.S.A)Chip, and to PWM signal. Fast speed, stability and good control.
3 Main machine, speed reducer are adopted to hard gear speed reducer, screw, barrel material is 38CrMoAl. With nitrogen treatment; hardness:HV800-900, during, high plasticization. AI-cast heater, automatic fan cooling for temperature controling.
4 Foming wheel is made of excellent steel, Anti-corrosion, long life.
Drip Irrigation Tube Application:
Ltfs suitable to arid, half arid area climatic conditions, such as, Xinjiang, Qinghai, Xizang, Neimeng, Shanxi etc. Apply to green house, various of crops, Orchard, vineyard, cotton etc. Field.
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Rapidex - the turbo for PE-pipe up to 1,600 kg/h
The Rapidex single-screw extruder has made it possible for the first time to reach high output levels in pipe extrusion with small-sized extruders.
Major benefits:
Rapidex extruders offer numerous advantages compared to conventional, slowly turning extruders, such as:
* smaller footprint
* extremely simple handling for maintenance
* substantially reduced sound level
* low costs for spare parts, since the plasticizing units used are much smaller than in conventional extruders
* less heat loss through radiation
* substantially higher degree of efficiency with torque motor technology and consequently lower operating costs
General features - Drive technology:
The screw is directly driven by a frequency-controlled AC torque motor without gears which allows extended maintenance intervalls of up to 10,000 hours. The end of the screw forms a continuous straight line with the motor shaft. The motor itself and the frequency converter are both water cooled. The smooth-running motor ensures a vibration-free, low-noise extrusion process even at extremely high screw speeds.
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Extruder type ES 60N/25D.
Motor HP 27 V.V. MBM.
Temperature control panel.
Tank support type RL 1 - complete with vacuum pump HP 5,5.
Tank of cooling.
Trailer with tracks type TR/125. mechanical cutter type TG/125 synchronized with speedy trailer. Automatic cutter unit.
PUNZO-BLOCK unit.
Pneumatic discharged type "S/6".
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With the further improved argos range, Cincinnati Extrusion offers high-performance parallel twin-screw extruders which are designed for utmost reliability and maximum productivity with output ranges of up to 1,500 kg/hr.
Argos extruders ensure high output capacity and an unique processing latitude. The processing unit with an effective L/D ratio of 28:1 keeps stress on the raw material at a minimum by efficient heat transfer. This is guaranteed by an optimal residence time spectrum and large internal surfaces.
An innovative 4-shaft concept is used for the distributor drive and enables using high torques at low screw speed. Overheating is thereby avoided so that consistent top product quality is ensured.
Using the Intracool screw temperature process, more energy can be transported than with any other external temperature control system.
Easily matching any liquid cooling system in efficiency, the apc high-capacity air cooling system offers the advantage of higher reliability combined with perfect temperature control and maintenance requirements practically down to zero.
With the new EXcPro-XP microprocessor control unit a new dimension of user-friendliness and data communication capability has become reality.
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EXTRUBOOST
GEAR PUMP
BLOWN FILM TECHNOLOGY
THE NON-COEXTRUSION SYSTEM THAT OFFERS SAME BENEFITS OF A 3 LAYERS COEXTRUSION LINE IN 100% REGENERATED RESINS.
High flexibility
Reduced energy consumption
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EP SERIES LLDPE/LDPE FILM BLOWING LINE SPECIFICATION
MODEL EP-452 EP-45N EP-50N EP-55N EP-65N
Screw Design Mixing Type Screw with Nitrided Steel
Screw Dia 45mmφ x 2 / 26D 45mm φ / 26D 50mm φ / 26D 55mm φ / 26D 65mm φ / 26D
Extrusion Output 55 kgs/hr 45 kgs/hr 55 kgs/hr 70 kgs/hr 90 kgs/hr
Inflation Die Range 80 mm φ 80 mm φ 90 mm φ 100 mm φ 150 mm φ
Width of Tube 600 mm/Max 600 mm/Max 600 mm/Max 750 mm/Max 900 mm/Max
Thickness of Tube 0.08 ~ 0.1 mm
Roller Width 650 mm 650 mm 650 mm 800 mm 1000 mm
Take-Up Speed 10 ~ 100 M/Min
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Compounding / Extrusion system to obtain in one step the extruded profile.
The main advantages are:
1) Energy savings
2) Less space needed
3) Simple logistic management
4) Substantial cost savings (investment, management )
5) Formulations adjustable in-line
6) Maintain a proprietary in-house manufacturing process
7) Only one heat/shear history
ICMA is a specialist in offering turn key solution for the entire process plant.
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WIDE-WEB LINES
3 meters cast film line for up to 6 rolls-on-shaft of stretch film
3 layer, 5 layer and 7 layer versions, with output up to 2000 kg/hour, with option for side encapsulation head.
Jumbo size chill roll with slip control.
Rugged automatic winder with side supports and central support of air shafts.
Cartesian type or integrated robotized shaft handling system.
Single or twin reprocessing trim line with side extruders. 4 meters cast film line for up to 8 rolls-on-shaft
5 or 7 layer versions with output up to 2300 kg/hour.
Jumbo size chill roll with slip control.
4,5 meters nip-roll with 2 diverging assemblies to avoid central bleed trim.
Twin winder with central shoulder and twin shaft-handling systems.
Twin reprocessing trim line with side extruders.
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CAST COATING
Multi-stage lines for the production of gas barrier films, that combines the cast film technology with the extrusion coating technology. With these exclusives lines we allow: higher line output, no curl effect, optimum film transparence, perfect gauge control, maximum rate of edge trims reintegration in the line.
Film formulations (example)
PA /LDPE
PA/EVOH/EAA/LLDPE/IONOMER
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CAST POLYPROPILENE
FOR POLYPROPILENE FILM (CPP)
LDPE EMBOSSED FILM FOR DIAPERS
COMBINED LINES
TECHNOLOGY, NOW-KHOW AND QUALITY
LINES FOR CPP
- excellent film clarity and gauge uniformity
- optimum physical properties and film processability
- ideal for metallizing, heat seal films, twist effect and general purpose applications
- gear pump technology on mid layer extruder
- available in width 1600 mm, 2100 mm and 2800 mm
- net output from 400 to 1100 kg/hour
- working speed from 40 to 300 m/min
- finished rolls diameter: from 600 to 1.000 mm
- high level of line automation and process control
- available in 3 layers and 5 layers with automatic T-die
- automatic contact and gap winders with options for utomatic shaft handling and re-coring.
LINE CHARACTERISTICS
- 3-layers with 3 extruders
- Gear pump technology on each extruder
- Wet and dry embossing systems available in width 1600, 2100 and 2500 mm
- Working speed from 40 to 300 m7min
- Automatic winder with in-line slitting
- Precise and uniform cross web embossing
CAST FILM LINES FOR EMBOSSED FILM
Applications:
- baby diapers back- sheet
- napkins film
- hygiene films
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Both for cable production and for other special applications like the non-toxic compound for the medical field, ICMA has engineered special compounding lines particularly designed to process rigid, soft and hyper-filled PVC. By using a co-rotating extruder, the process performance is better in comparison with a traditional counter-rotating extruder, both from the point of view of energy consumption and throughput per hour.
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for the production of Polyolefin multi-layer pipes with diameters of 10 mm - 63 mm
for the following applications:
- potable water transport
- hot water transport
- floor heating/radiators
- industrial applications.
Pipe with specific attributes, e.g. acoustic insulation, oxygen barrier, special optical, mechanical or thermal properties can be economically manufactured with extrusion lines from Battenfeld Extrusionstechnik.
Battenfeld's special side-fed dies for multi-layer pipe offer the following advantages:
- gentle processing of material highly sensitive to thermal and mechanical stress, even at low mass flow rates
- symmetrical distribution of pressure in the die through twin center sleeves preceded by a coathanger manifold
- thermal isolation of each individual layer of melt through the modular, consecutive connection of several distributors
- optimum melt homogeneity due to a brake-up plate located behind the side-fed distributor
- accurate wall thickness distribution
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The POLARIS blown film lines are designed to achieve the main following advantages:
- High output with low energy consumption;
- Great versatility in production of low, low and linear and high density polyethylene film (LDPE/LLDPE/HDPE);
- Low maintenance cost due to updated and rational design;
- Comprehensive variety of different sizes and outputs, components and accessories to meet different requirements and film specifications;
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Multifoil
Multilayer Blown Film Lines
Multifoil series co-extrusion blown film lines are available in a wide range of configurations from two to seven layers to produce variety of films like liquid packaging films, food packaging films, ultra high barrier films, high dart resin sacks films, meat and cereal packaging films, oil packaging films, pharma and medical grade films, shrink hooding films, green house films, silage and mulch films, geomembrane and chemical / soap packaging films.
Seven layer high barrier film with PP or PE / CXA / Nylon / EVOH / Nylon / CXA / PP or PE can find application in retortable pouches as well as long shelf-life food and meat packaging. Thick seven layer film is also used in vacuum forming applications for food containers.
Lines are offered in a host of configurations to suit various end product requirements with outputs ranging from 120 kg/hr to 1200 kg/hr and lay-flat width up to 5000 mm.
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... see all the products in the category
Extruders
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