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Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for corrugated PVC and Polyolefin pipes.
Main applications are:
- sewage water (high stiffness despite low weight)
- drainage (Polyolefins, very flexible)
- cable protection
- insulation
Battenfeld Extrusionstechnik cooperates with all well-known corrugator manufacturers.
Battenfeld Extrusionstechnik offers extruders, extruder combinations and complete extrusion systems for Polyolefin spiral wound pipes with diameters of 300 mm - 4000 mm.
Main applications are:
- sewage water
- drainage
- air ducts |
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Battenfeld Extrusionstechnik offers extrusion lines for fencing and complete plastic fence systems (posts, pickets, etc.).
PVC or WPC fencing profiles offer many advantages:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
Battenfeld Extrusionstechnik offers complete extrusion systems for plastic floor panels and other outdoor applications.
Major advantages of PVC or WPC floor panels:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
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Battenfeld Extrusionstechnik manufactures tailor-made solutions for foam profile extrusion:
Main applications include:
- window sills
- outdoor floor panels
- shutter panels
- beads
- frames, etc.
Foam profiles are mainly characterised by their low specific weight.
If high surface finish is required, a layer of rigid PVC can be co-extruded
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Battenfeld Extrusionstechnik offers co-extrusion equipment for the production of sewage water PVC foam core and multi-layer pipes with output rates of 50 kg/h - 1000 kg/h and pipe diameters of 32 mm - 630 mm.
Major advantages are:
- depending on the raw material / blend used and the pipe diameter, the
use of PVC multi-layer or foam core pipes yield in significant material
savings of up to 30% at a cost reduction of up to 25% compared to solid
pipes
- proven Battenfeld technology helps processors to take advantage of that
potential .
Battenfeld Extrusionstechnik offers complete extrusion systems for PP foam core pipes for sewage water transport for pipe diameters of 32 mm - 160 mm.
Battenfeld Extrusionstechnik offers a special compact 3-layer spiral mandrel die for the production of PP foam core pipes which can be operated with 2 or 3 extruders.
Major advantages:
- significant weight reduction compared to solid pipes
- recycled material can be used for the inner layer
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Battenfeld Extrusionstechnik manufactures custom-made extrusion lines as well as the miniBEX standardized line for the production of technical profiles.
Major applications include:
- edge bands for the furniture industry
- scanner profiles
- high-precision profiles, IC tubes, etc.
Main features and benefits of miniBEX lines:
Plug&play-line with standardized and perfectly matching line components, consisting of:
- different extruder sizes with output rates of up to 130 kg/h PVC
- all processing units can be utilized without further line modifications
- calibrating table, 4 m or 6 m long
- caterpillar or belt haul-off
- saw or knife cutting device
- also available as twin-strand version
- short delivery times
- excellent price-performance ratio |
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In cooperation with experienced partners, Battenfeld Extrusionstechnik manufactures complete extrusion lines for PE and PP drip irrigation pipes.
Pipes with diameters of 16 to 50 mm can be fabricated with our lines.
Main line characteristics:
- line speed: up to 80 m/min
- insertion of up to 250 drippers per minute
- dripper capacity: 2, 4 or 8 l/h
- number of dripper holes: 2 or 4
- fully-automatic perforating device
- dripper type: pressure-compensating and
non-pressure-compensating
- up to 80% reduction in water usage can be achieved
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for the production of Polyolefin multi-layer pipes with diameters of 10 mm - 63 mm
for the following applications:
- potable water transport
- hot water transport
- floor heating/radiators
- industrial applications.
Pipe with specific attributes, e.g. acoustic insulation, oxygen barrier, special optical, mechanical or thermal properties can be economically manufactured with extrusion lines from Battenfeld Extrusionstechnik.
Battenfeld's special side-fed dies for multi-layer pipe offer the following advantages:
- gentle processing of material highly sensitive to thermal and mechanical stress, even at low mass flow rates
- symmetrical distribution of pressure in the die through twin center sleeves preceded by a coathanger manifold
- thermal isolation of each individual layer of melt through the modular, consecutive connection of several distributors
- optimum melt homogeneity due to a brake-up plate located behind the side-fed distributor
- accurate wall thickness distribution
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Battenfeld Extrusionstechnik offers complete extrusion systems for aluminium composite pipes for pipe diameters of 14 mm - 110 mm.
Major applications include:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- pressurized air.
Main characteristics of alu-composite pipe:
- aluminium composite pipes consist of 3 layers of plastic/aluminium/plastic, e.g. PE-X/Alu/PE-X
- Battenfeld Extrusionstechnik cooperates with TEMPLET Deutschland GmbH, a leading manufacturer in the field of aluminium forming and welding
Major advantages of Battenfeld extrusion lines:
- high line speed of over 50 m/min
- all processing steps optimally harmonized |
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Battenfeld Extrusionstechnik manufactures single-screw extruders with or without degassing screws and with smooth or grooved feed bush feeding zone as well as complete extrusion lines for pelletizing PE, PET, PP, PS, PA, PC and ABS.
- output rates of single-screw extruders: up to 1500 kg/h
Benefits of Battenfeld single-screw extruders:
- high specific output rates
- excellent dispersing and plasticizing performance
- extruder execution adapted to material processed:
- grooved-feed or smooth feeding zone
- barrier or multi-zone screws
- with or without degassing screws
Can be combined with strand, under-water or water ring pelletizing units
automatic process control with BMCplus.
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Battenfeld Extrusionstechnik manufactures complete extrusion lines and automation systems for mono- and multi-layer plastic sheet to be further processed or as semi-finished products for technical applications:
- sheet thickness of 1 mm to >20 mm
- raw material: PS, PP, PE, ABS, SAN
Since many years, Battenfeld Extrusionstechnik successfully delivers sheet extrusion lines for the following applications:
- refrigerator housings
- bath tubs, shower cabins, etc.
- automotive products
- products used in the chemical industry
- furniture products
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Battenfeld Extrusionstechnik manufactures extruders and complete extrusion lines for pelletizing.
output rates two-stage planetary roller extruder:
- up to 3600 kg/h (rigid PVC)
- up to 4000 kg/h (soft PVC)
output rates twin-screw extruder with EMS:
- up to 1400 kg/h (rigid PVC)
- up to 2000 kg/h (soft PVC)
Benefits of the two-stage planetary roller extruders:
- wide processing window through excellent dispersing and plasticizing performance
- thermally-sensitive compounding of material through
- low-friction plasticizing system
- internal temperature control of main spindle
- gentle material compounding due to very short
- residence time in the system
- automatic process control with BMCplus
Benefits of the twin-screw extruders with EMS:
- electromotive shear gap adjustment dependant on material used
- wide range of screw speed (low-high shear)
- effective temperature control of barrel and screw
- air cooled barrel and internal screw temperature control
- adapted screw design for higher filled material
- automatic process control with BMCplus |
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Battenfeld Extrusionstechnik offers complete extrusion systems for siding / wall cladding applications.
Major advantages of PVC or WPC siding profiles include:
- low maintenance requirements and costs
- easy and inexpensive assembly
- easy to clean
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Battenfeld Extrusionstechnik manufactures complete inline and out-of-line extrusion systems for Polyester (PET) film:
- film thicknesses of 100 µm - 1200 µm
- multi-layer and laminated film
- main applications are in food packaging
With Battenfeld Extrusionstechnik's specially designed co-rotating twin-screw extruders for A-PET film extrusion, non-pre-dried material can be run without problems.
Thus, processors benefit from:
- energy savings
- higher flexibility
- better film quality
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Battenfeld Extrusionstechnik is a leading supplier of inline and out-of-line extrusion systems which are also available as high-performance lines:
- mono- and multi-layer deep drawn PP, PS or PET film up to 7 layers
- film thicknesses of 200 µm - 2 mm
- main applications in food packaging, esp. packaging of dairy products
inline extrusion systems can be combined with all automatic thermoforming machines currently on the market.
Battenfeld Extrusionstechnik offers a specially tailored line of extruders for the production of deep drawn films/sheet that enables processors to run their own production process very efficiently.
- high specific output rates
- degassing extruders for optimum melt quality
- constant mass throughput and therefore excellent thickness tolerances through the use of melt pumps
- state-of-the-art flat dies adapted to end product
- raw material savings and recycled material can be used without problems
low energy consumption
- modern, compact, maintenance-free drive technology for main- and co-extruder
For the production of thermoforming films/sheet, Battenfeld Extrusionstechnik manufactures especially tailored roll stacks that ensure superior end product quality.
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Battenfeld Extrusionstechnik manufactures extrusion lines for the production of window profiles with output rates of 15 kg/h - 800 kg/h.
- extruders can be operated with all major die systems
- custom-made line configurations
- Battenfeld Extrusionstechnik also offers the compact and standardized winBEX extrusion line for window profiles
- winBEX is suitable for processing WPC
- woodfiber content of 60% possible.
Main features and advantages of winBEX extrusion lines:
Consist of standardized and perfectly matching line components, including:
- different extruder sizes
- calibrating table with 2m and 5,5m segments
- caterpillar or belt haul-off
- saw or knife cutting device
- all wood-plastic-composites currently available can be processed with this standard line
- short delivery times
- excellent price-performance ratio.
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Battenfeld Extrusionstechnik is a leading supplier of complete extrusion systems for the production of PVC pipes with output rates of 50 kg/h - 1500 kg/h and pipe diameters of 10 mm - 1200 mm.
Major applications include:
- potable water
- hot water (C-PVC)
- sewage water
- cable protection
Production systems for PVC pipes made by Battenfeld Extrusionstechnik offer processors decisive advantages:
- small footprint due to compact extruder design
- maintenance-free screw temperature control
- optimum screw wear resistance
Our PVC double spider dies offer the following advantages:
- low pressure build-up
- higher volume within the die
- higher throughput
- no continuous spider marks
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Battenfeld Extrusionstechnik is your reliable partner for complete extrusion lines for PE and PP plastic pipes with output rates of 50 kg/h - 2500 kg/h
and pipe diameters of 10 mm - 2000 mm.
Major applications include:
- potable water
- sewage water
- gas
- cable protection
Production systems for PO pipes manufactured by Battenfeld Extrusionstechnik offer processors many advantages.
High output rates through:
- direct-driven extruders
- barrier screws
- wear-resistant stellite screw flights
- bimetallic barrels
Lattice basket dies for:
- low pressure build-up
- even melt distribution
- wide processing window
- excellent wall thickness control
- fast color change
- especially suited also for multi-layer pipes
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Battenfeld Extrusionstechnik manufactures complete extrusion lines for
PE-Xb and PE-Xc pipes for pipe diameters of 12 mm - 160 mm.
Main applications include pipe for:
- potable water transport
- hot water transport
- floor heating/radiators
- gas transport
- industrial applications, e.g. pressurized air.
Major characteristics of cross-linked Polyethylen:
- Highly increases the thermal and mechanical properties of a flexible
Polyethylen pipe
Major advantages are shorter assembly times and the laging (embedding) of pipes regardless of heat expansion.
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With the further improved argos range, Cincinnati Extrusion offers high-performance parallel twin-screw extruders which are designed for utmost reliability and maximum productivity with output ranges of up to 1,500 kg/hr.
Argos extruders ensure high output capacity and an unique processing latitude. The processing unit with an effective L/D ratio of 28:1 keeps stress on the raw material at a minimum by efficient heat transfer. This is guaranteed by an optimal residence time spectrum and large internal surfaces.
An innovative 4-shaft concept is used for the distributor drive and enables using high torques at low screw speed. Overheating is thereby avoided so that consistent top product quality is ensured.
Using the Intracool screw temperature process, more energy can be transported than with any other external temperature control system.
Easily matching any liquid cooling system in efficiency, the apc high-capacity air cooling system offers the advantage of higher reliability combined with perfect temperature control and maintenance requirements practically down to zero.
With the new EXcPro-XP microprocessor control unit a new dimension of user-friendliness and data communication capability has become reality. |
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Battenfeld extruding technology supplies complete extruding lines and automatic control engineering for the production from mono and multi-laminated plastic plates to the subsequent treatment in the deep-drawing and as semi-finished material for technical applications:
- Disk thicknesses from 1 mm to >20 mm
- Materials: HP, PP, PE, ABS, SAN
Battenfeld extruding technology successfully supplies plants for many years to the extruding of plates for the following applications:
- Refrigerator plates
- Applications of sanitary, e.g. Bath tubs and shower cubicles
- Automobile industry
- Chemical industry
- Furniture industry
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Division profile
Systems to manufacture blown film have formed part of ALPINE's product range since 1955.
The reliability of these film blowing lines is well known, just as are the long years of experience we have had in the design and manufacture of such complex production equipment.
Our three testing centres - in Augsburg, USA and Japan - are equipped with state-of-the-art machines and components, and are used for both customer and development trials. Test series using the laboratory equipment can be carried out under as-real conditions so that the results fully reflect Alpine's capabilities.
Program Overview
Blown Film Lines
Extruder
Film Die Heads
Film Cooling
Film Calibration
Film Take-off units
Film Winders
Film Orientation Lines
Process Control
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The PVC Fiber Enhancing Soft Pipe,also called gridding pipe and snakeskin pipe which is mainly used to convey the middle pressure or corrosive gas and liquid,it is widely used in such areas as mechanical engineering,coal mine,petroleum,chemical industry,agriculture irrigation,civil application(solar energy water heater,gas-jar),also it can be used in irrigating garden and lawn.
Main Technical Data
Model
65
45
Extruder
SJ65/28
SJ45/30
Diameter Range (mm)
ø16-ø50
ø6-ø16
Output(kg/h/extruder)
40-75
20-40
Installed Power (KVA)
40
30 |
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• Single screw extruders especially used for polyolefine material possess effective plasticizing effect and high extrusion speed.
• The special detachment type mixing screw and the standard designed die with spiral structure & reasonable channel are applicable to produce with smooth inside and outside face.
• Unique sizing and cooling mode is capable of producing pipe scopeÖ50-Ö200mm, production speed is up to 0.6-1.5M/min.
• All kind of polyolefine material, multi-layers spiral strengthening pipe can be co-extruded for various uses, 80% of recycle material can be used in production;
• Optimum spiral copper sizing sleeve, its entrance carrying pre-cooling and powerful vacuum device to suit for high speed extruding pipe.
Production Line arrangemen
Extruder
SJ-90/30B
SJ-65/30B
Die
ö75-200
ö50-150
Size water trough
SGZL-200
SGZL-150
Hauling
SLQ-200
SLQ-150
Winder
SQ-200
SQ-150
• Specific design for spray cooling trough.
• Cooling water trough is made of stainless steel
• High efficient cooling comes from peculiar spraying nozzle and high efficiency water pump.
• Three-dimensional regulation, longitudinal move by motor.
• Advanced co-extrusion technology and low cost to use recovery material. |
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This new technology uses either plastic compound or recycled plastic and wood floor to produce a composite result.
The extruded product with this tooling has the advantages of plastic profile and the qualities of wood, such as good hardness, good rigidity, long service life, and good machine ability. The end product is resistant to the weather and is environmentally safe. Applications for this product include door thresholds and high impact areas. |
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- Close type corrugator and vacuum for forming
- Forming module is moving in a tunnel
- Forming tunnel is clod by water
- Forming module is made of hard alloy steel and anti-corrosion and abrasion.
- No any connection between forming module, the reduce time to change.
- Provide single sand double wall corrugation pipe head die.
The main technique parameter
Specification
4-32
Quantity of mould
40 70 90
Main machine
SJ-45/30
Max. speed of line
40m/min |
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HDPE/PVC Double wall corrugation pipe production line
- High precision and character for forming machine and head die.
- Water and wind cooling for module
- On-line belling
- Unique digital control system
- High automatic, high output, stable production condition.
The main technique parameter
Model Quantity of module Specification of pipe mm
XDCSB160 48 ö75-160
XDCSB500 42 ö160-500 |
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Patent No.:01243874.X
- PVC-ABS composite water supply pipe production line (Patent No. ZL01244314.X)
- The main machines adopt two extruders co-operation, well-developed technology prescription obtains from many years experience can cause the pipe specific gravity drop in till 0.9, and the pipe have uniform foam and high intensity;
- Specially design co-extruding die, merely need to replace core mandril, it may produce solid-wall pipe, solid wall inner helix pipe foamed pipe and foam inner helix pipe.
- By changing the die it can produce the Nanometer anti-virus PVC feeding pipe, hollow wall inner screw thread muffle pipe and multi-layer composite pipe, like PVC/ABS and so on.
The main technique parameter:
Main machine type
SJSZ-65/22 SJSZ-55/22
Producing pipe scope mm
ö50-ö160
Manufacture velocity m/min
1-8 |
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