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"ONE" by Pietro Cucchi is a new single-spindle loader for fixed and sliding headstock Swiss-type lathes. This product was created to meet the specific needs of a market that increasingly requires flexibility, user-friendliness and high production rates. This completely new design succeeds in controlling and limiting the instability of the rotating bars, reducing setting and machining change times, and eliminating the use of the lathe stock stop. Furthermore, an innovative system synchronizing the bar pusher with the lathe headstock increases speed and production rates.
+ ACCURACY
- Maximum bar positioning accuracy (less than 0.2 mm) thanks to the axis motor
- Sliding headstock lathe synchronization based on an electric axis system
+ STABILITY
- Just one oil bath lubricated bar guide channel
- Automatic spring bushing inside the lathe spindle
- Oil bath lubricated pneumatic bar centering device between loader and lathe
- Steel structure weighing 1500/2300 Kg. (depending on model) anchored to the floor
+ FLEXIBILITY
- Withdrawing and unloading of bar crop-ends with new self-centering
pneumatic ejector
- Centralized adjustment of bar rack
- Bar pusher collet with quick pin fastening system
- Retractable independent top unit
- Colour matching with your lathe
- Version with bar load side and symmetrical control panel
+ PRODUCTION RATES
- Feed rate up to 1.5 m/s
- No limit on the speed of bar rotation
- No stock stop needed with positioning tolerance less than 0.2 mm
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Bar feeders that perfectly complement the capacities of the DECO lathes!
Bar feeders, 100% designed and developed in harmony with the machines for which they are intended.
- Your guarantee that the loading solution corresponds exactly with the capacity of the lathes for which they were developed!
- Use a dedicated bar feeder! The complete machining solution thus created is your performance guarantee for your DECO or MULTIDECO lathe!
Bar feeder for the DECO - single-spindle
Main features:
- Reduced space requirement
- Optimum integration
- Guaranteed bar guidance
- Machine incorporated control
except for the SBF 210, which has a bar feed mounted control panel
- Easy handling and programming
- Joint development between machine and barfeed
- Sole supplier responsibility for machine and bar feeder
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- Increasing production by reducing labour: this is the key to the success of BASIC, the new automatic bar loader by Pietro Cucchi for multi-spindle lathes, available for 5, 6 or 8 spindles. A solution for lathe automation with no changes to the original feeding mechanism.
- By removing the stock reel, it can be connected to any multi-spindle lathe model.
- The entire range of diameters can be machined thanks to a bar guide channel with a diameter that corresponds to the maximum capacity of the lathe.
- It provides a compact assembly with very limited dimensions, especially the length.
- The new fork centring devices reduce the swinging movements of the bars in the guide channels. In this way the entire range of diameters - from the minimum to the maximum - can be machined in a single channel.
- Hexagonal bars can be machined by means of an additional device available separately upon request.
-Practical, simple and reliable: the bar is loaded into the guides by a series of pneumatic devices. Then, the electrically operated bar pusher pushes the bar through the feed finger until inside the collet of the lathe. During the machining stage, the bar is fed by the lathe feeding system (feed fingers).
- The palmtop-type portable control panel features complete diagnostics functions and allows you to set the speed control, the power of the bar pusher and all operating parameters.
- Models available for bars in 3.3 m and 4.0 m lengths.
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The revolution brought about in the bar loading phase by a series of mechanical innovations led to the creation of the "COMPACT" loader, which compared to the "STANDARD" models boasts the considerable advantage of carrying out the same machining operations in less space. Now our clients can freely choose the solution best suited for their working needs, without forgoing quality and flexibility, with all the innovations and inventions developed by Pietro Cucchi within this system: centring devices, spring bushes and also bar bundle loading that guarantee the highest level of automation in the loader feeding phase, where high production rates are required.
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Quality by Pietro Cucchi in a compact size
The revolution brought about in the bar loading phase by a series of mechanical innovations led to the creation of the "COMPACT" loader, which compared to the "STANDARD" models boasts the considerable advantage of carrying out the same machining operations in less space. Now our clients can freely choose the solution best suited for their working needs, without forgoing quality and flexibility, with all the innovations and inventions developed by Pietro Cucchi within this system: centring devices, spring bushes and also bar bundle loading that guarantee the highest level of automation in the loader feeding phase, where high production rates are required.
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Exceptionally accurate, reliable, productive... but also noiseless
The multi-spindle loader of the "STANDARD" series by Pietro Cucchi are by now recognized and highly regarded all over the world. They were the first to introduce a series of advantages, combining accuracy, reliability, high production rates, and noiselessness. They experienced a continuous progress thanks to research and the introduction of a series of pioneering features which have confirmed their success year after year:
- The stock reel and the lathe feeding system have been completely removed
to turn the machine into a wholly automatic loader.
- Removal of the feed fingers and consequent increase in the machining
capacity of the lathe.
- Bar feeding is performed by using a hydraulic motor for each spindle.
A hydraulic distributor controls the flow of each motor, allowing feeding
in multiple positions simultaneously.
- Reduction of loading times down to 18", thanks to complete automation with an increase in lathe productivity by up to 45%, without the need of limiting the spindle rotation speed or setting the drum indexing speed.
- The use of die-cast components made of a particularly resistant and
soundproofing synthetic resin in the bar guide drum allowed for a remarkable reduction in vibrations and the noise generated by the rotating bars.
The choice (upon request) of the latest Pietro Cucchi innovations - rotating centring devices, automatic spring bushes and fork centring devices - further adds to this benefit.
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Bar feeder for the MULTIDECO - multispindle
ROBOBAR MSF-832/6
- the incorporated bar feeder provides major benefits such as simplied loading and reduced handling
- loading operations by stacker, calibration, positioning and bar feed are automatic
- the interchangeable, synthetic bar guides have a mechanical lock and oil bath system
- version for 3m and 4m bars
- the «end of bar
- soft» design controls the risks inherent in short parts
- the display of alarms and the inputting of variables are managed on-screen and on the console of the PNC 16i of the MultiDECO. «Only one user interface»
- the general design of the Robobar MSF 522/6, MSF 522/8 and MSF 832/6 bar feeders is a guarantee of fault-free operation and full integration with the MultiDECO machines
- electrical and pneumatic energy (no hydraulic energy)
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Roll feed systems from ARKU guarantee high feed and repetition accuracy. ARKU produces them in two series for all strip cross-sections.
ARKU has developed the feed series ServoMaster® PowerMaster® as successful solutions based on its many years' experience with successful sheet shaping installations.
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Minster Roll Feed Standard Features
• Free Standing Feed Cabinet with Shock Isolation Mounts or Compact Press-Mounted Design
• Hardened and Ground Feed Rolls
• Proportional Drive System with Low Inertia Belt
• Dual Roll Drive with Precision Anti-Backlash Gearing
• Adjustable Passline Height
• High Efficiency Pneumatic Roll Lift Design
• Adjustable Stock Guides
• Photo Electric End of Stock Detector
• Digital Servo Motor and Drive Control
• Feed Operator Interface Through PMC Control
• Hand Held Feed Set-Up Pendant
• Integrated Coil Line PMC Control
• Machine Finish
• Heavy Cast Frame
• High Efficiency Pneumatic Roll Lift (425 spm)
• Chrome Blast Roll Finish
• Cascading Roll Catenary with Stock Guides
• Allen Bradley Ultra 5000 Drive
• Allen Bradley MP Series Low-Inertia Brushless Servo Motors
• Cutler Hammer Panel Mate Operator Interface, PMC Control
• Allen Bradley Panel View 300 Operator Interface, Basic Retrofit
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The ASR X-32PN2 is a high-performance magazine-loaded bar-feeder designed to accurately follow the rapid-traversing movement of sliding-spindle-type CNC lathes. Accurate control of the bar-feed movement, including acceleration and deceleration, is made possible by a servomotor. The latest oil-type bar-supporting mechanism and a large-size, roller-type bar support at the front end and at the mid-portion, enable stable operation during the high speed turning.
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This system is made up of two roller conveyors. The rollers are covered with an elastic PVC sleeve. One conveyor receives the sheet while the other evacuates the finished material. The silent traction of the rollers is by means of a traction-belt.
The first conveyor has a pneumatic stop and is equipped with a lifting system which positions the sheet on its longest side. Gravity centres the sheet on its short side. The arms of the lifting system have built-in rollers which position the product to be withdrawn by a robot.
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Roll feeder for high precision in feeding and high speed strokes.
A-WVS roll feeder series
have been developed to achieve high precision in feeding and high speed strokes. This garanted by large dimension of feeding rolls, which are pivoted in bearings without clearance. Drive force is supplied from AC-Motor, which provides the drive for upper and lower feeding rolls through pre tensioned gears mechanism
All gears are hardened and surface grinded.
The upper feeding roll can be lifted with support of pneumatic or hydraulic drive. This attachment can be used for to intermediate lifting as well.
The feeding length are freely adjustable. Different stepping modes can be choosen.
The roll feeder sytem is because of high feeding power and solid design prefered to be equipped with roll straighteners. Band cleaning and lubricate units can be added as well.
Wanzke first develeoped this roll feeder system AC-motors driven.
This roll feeder are used on new presses or as optimization of normal presses in use to increase the productivity.
Further applications: Cut to length lines , sheet production for transformer
Technical data:
Thickness of material: from 0,1 up to 20 mm.
Roll feeder sizes from 50 up to 1800 mm
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- Shortened structure length suits all types of CNC lathes.
- Various parameter settings, alarm detection, and function display.
- Employs MITSUBISHI AC servo-motor to transmit.
- Adopt PLC control circuit, high stability, easy to operation.
- Adopt high-density steel structure, ensuring rigidity and durability.
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- This barfeeder is suitable for small and precision spare parts such as watches, electronic components, etc.
- Hydraulic-type, high loading, ensuring rotational speed up to 20,000 rpm.
- Employs MITSUBISHI AC servomotor to transmit.
- Adopts PLC control circuit which features excellent stability and easy to operate.
- Various parameter settings, alarm detection and function display.
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- Mitsubishi servomotor and AX2N PLC.
- All other settings are keyed in on the screen.
- Adjustable faceplate conforms to operator use.
- Easy to operate by remote control box.
- Various feeding torques can be applied on different diameters, weights and lengths to minimize to distort the bar.
- Automatic positioning to the spindle center without any manual adjustments.
Material size is directly input on the screen.
- Loaded material impacts and rests on urethane.
- Easy to change spindle linear and maintain. It is unnecessary to purchase optional sliding rail.
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- Hydraulic type, high loading and ensures silent turning.
- Various parameter settings, alarm detection and function display.
- Employs Mitsubishi AC servomotor to transmit.
- Adopts PLC control circuit featuring excellent stability and easy operation.
- High-density steel structure ensuring rigidity and durability.
- Electronic controller synchronized tracing device,
Quick-change guide channel, easy and convenient to change.
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- No special requirements or restrictions on material straightness.
- Material rotates within machining area and spindle length of lathe.
- Lathe spindle speed can be maximized.
- Material can be round, hexagonal and shaped.
- Material length can be uniform or random.
- Operating and maintaining easily.
- Small footprint.
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Features:
- For dispensing single sheets, folded products and brochures Product dimensions RA 250:
- Length 50 - 800 mm
- Width 50 - 250 mm
- Single sheets from 80 g/m2, magazines up to max. 3 mm
- Output: up to 60,000 cycles/hour Product dimensions RA 370:
- Length 50 - 450 mm
- Width 70 - 370 mm
- Single sheets from 80 g/m2, magazines up to max. 3 mm
- Output: up to 15,000 cycles/hour Option: Conveyor belt
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What does it do?
- Unscrambles and feeds flexible packed product coming from a discontinue production process
How does it work?
- Products in bulk are fed manually or automatically into the bulk hopper of the feeder, whereupon they are released on demand towards multiple servo-driven tracking sections. Here the products are first separated, brought into a single line, than, if necessary, turned into one direction (short side leading) and spaced evenly. From here the products can be fed directly into the packaging cell.
What can I pack?
- Potato chips and other snacks, Confectionery, Candy bars, Pet foods, Pouches, Thermoformed Products, etc.
- Bulk feeding of products to a BluePrint Automation vision-guided robotic system
- Bulk feeding of products to a flow-wrapper
- The merging of different flavored bags to a production line to create a multi/variety-pack
How productive is it?
- Unsurpassed in build and flexibility, minimal wear, and superior quality! Up to 200 PPM!
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Automatic dispenser of oxygen absorbers.
Oxygen absorbers are widely used by the industry, especially for food and pharmaceutical products. Most of the time available in bulk, they have to be placed, one by one, on the product to be preserved.
This time consuming task can be easily automated.
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Feed and control unit ZSL151
Step conveyor
- For parts with coatings, paint finishes or delicate surfaces
- Integrated flexibly programmable control PLC and pneumatics
- Low vibration exit track, minimal vibration, low noise level
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Feed units and systems
Vibration helical conveyor
- Universal use for small parts and connecting elements of all types
- Readiness and Conveying...
Feed and control unit ZSL151
Step conveyor
- For parts with coatings, paint finishes or delicate surfaces
- Integrated flexibly programm...
Feed- and control unit ZSU
Feed system and screwdriving process control
- compact feed system and process control in one unit
- Vibration spiral conveyor made from...
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IPTE s range of component feeder systems are meeting the requirements for components that are delivered via stick packing, and in reels containing radial or axial parts. Our feeder range covers the majority of the available odd-form or "exotic" components.
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The DRFF-520 Precision Screw Feeder incorporates an adjustable rail which accomodates screw thread diameters from 1.0-5.2mm (#0-#10). A rail adjustment kit is included with the feeder to facilitate quick and easy setup. Three potentiometer adjustments give the user control of feed intensity and time.
*single rail accomodates all screw sizes
*multiple adjustments to optimize feed rate
*less moving parts for increased durability
*quiet operation
*Economical way to increase Production
The DRFF-520 compliments Delta Regis Tools Core Business - Electric Screwdrivers. Visit our web site at www.deltaregis.com to view all our products.
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Pre- and post processing equipment such as prefeeding machines (dereeler and puller-type), wire marking / inkjet printing, fully synchronized cable coilers and wire stackers. Full integration with Schleuniger automatic cutting machines and automatic cut & strip machines.
In a production line, tension-free feeding of a cable or wire is important for optimum processing results. Schleuniger offers a vast range of prefeeding machines for various spool (reel) weights and dimensions.
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Winding and Unwinding many Materials, NITTOKU`s original Wire Feeding and Wire Reeling Machines!
Displayed Machine: SVT-02
The feeding mechanism feeds a wire at competent tension depending on the material.
The wire reeling provides layer winding by the new software for layer winding.
New type of NITTOKU`s wire feeding mechanism has tension parameter feedback function! This has made SVT-02 series suitable for material that has the character of strong tension and easy stretching. Ex. Belt cord, Litz wire, Electric wire etcetera.
Materials :
. Metal Group : Gold, Silver, Copper, Platinum, Tungsten, Stainless, Aluminum, Steel wire, Welding wire, Solder wire, Copper foil, Aluminum foil, etc
. Resin Group : Fishing line, Belt core, Air tube, Electric line, Resin fiber etc
. Others : Glass fiber, Fiber yarn, Carbon fibre, Paper, Cloth, Film, Wrap film, Adhesive tape, Nonwovon fabric, Elastic film, Metalic thin film, Hard film, etc
Form :
. Round wire, Rectangle wire, Ribbon wire, Twisted wires, Clad wire, Sheet, Film etc
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Flat bed conveyor designed for the manual and automatic loading of paper reams
Of almost as much importance as the wrapping is the product handling before the product reaches the wrapping machine and after it leaves it. There is no point in producing a Packaging machine unless it is presented in a way which is suitable for the production line layout as well as the needs of the product format.
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Automated feed systems and full line integration are available with inline feeder.
FFS100
- The products on the pool conveyor are separated by linear separator and fed into infeed chain of wrapper correctly and smoothly.
FFS150
- Built-in type in-line feeder, infeed system indexes products timed to infeed chain of wrapper.
FFS1000N
- Multiple belt system controls speed of each belt according products delivery and feed them to wrapper infeed chain with high speed correctly and smoothly.
- Interface system synchronizes the speed of feeder rapidly according to the speed of wrapper.
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