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4-HEAD A-B VOLUMETRIC FILLING MACHINE
Shown as designed for quart through 1-gallon open top containers.
Filling two lanes, independently, simultaneously, 2-containers at a time.
Four (4) volume adjustable, piston pumps.
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Specially designed for filling of all liquid and semi-liquid cosmetics (shampoo, conditioner, hair-dye, shower gel, bubble bath, liquid soap, milk, suntan milk, lotions, make-up, deodorant roll-on, perfumes, etc), VIRTUO offers a maximum comfort of use thanks to one servodrive per pump, along with one servodrive for the up/down motion of the nozzles.
The benefits are significant :
- excellent adaptation to all types of liquid according to viscosity and physical and chemical characteristics of the products
- individual adjustment for each pump, even while machine is operating
- bottom-up filling of the bottles with variable up/down speed of the nozzles and programmable according to the shape and contour of the bottles to be filled
- complete piston lift to the top of the pump = no product dead volume below the pistons (no stagnant product, increased prophylaxis)
- optimized dosing accuracy
- increased speeds up to 50%
- 100% cleaning of the pump body
- sterilization in place (SIP)
- programmable cleaning speed according to the products (quality of the cleaning optimized and cleaning times reduced)
- option of installing 2 filling circuits in parallel, with cleaning in place (CIP) for one circuit while the 2nd circuit is filling and vice versa.
- quick format changeovers without tools
- stainless steel guards with "balcony" design for optimized prophylaxis
- linear puck transfer below the fill nozzles allows for increased speed.
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- Bottle feeding system through auger, infeed star wheel and outfeed star wheel
- “Non-drip” and “anti-foaming” nozzles connected to the related pumps. The provided nozzles are suitable to the product to be filled. The nozzles are entirely manufactured in stainless steel AISI316, and they can be easily disassembled to facilitate the sterilization operation. The pipes connecting the filling heads to the related pumps are manufactured in a material suitable to convey the product to be filled.
- Electrical height adjustment through hand wheel to easily adjust the nozzles to different bottle sizes
- Product hopper with different capacities according to the request. It can be connected to the customer’s storage tank.
- Control panel with touch screen for the intuitive setting of machine functions.
- Conveyor system with resin or stainless steel chain and guide rails adjustable to the bottle size. Stainless steel supporting structure. Drive unit with idler is available on demand.
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Description
MONOBLOC FILLER/CAPPER CLASSIC
- A very versatile filler/capper capable of handling a wide range of liquid viscosities and designed with no wear joints that could add particulates to product.
- Perfect drainability
- No dripping from nozzles
- High Temperature wash
- High polish on all surfaces in contact of the product
- All parts in the product path are visible and inspectable
- No dead areas for product stagnation
- Small tank for a quick and economic washing
All the Weightpack fillers for edible oil applications can be supplied with our patented “Nitrogen System”
The patented system of injection of nitrogen of WeightPack allows many advantages:
- It’s much easier and cheaper to find gassy nitrogen than liquid on the market; also low maintenance.
- Safeness of the right amount of nitrogen for every bottle of oil.
- The possibility to change the amount of nitrogen in relationship to the quantity of oil.
- Simplex and express change of nozzle without setting
- Fill Nozzles with open flow and no screens or restrictions
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Introduction OMVE Asepto-Fill®
The OMVE Asepto-Fill FS range enables small scale production to produce packaged samples aseptically, at a fraction of the cost and time compared to industrial aseptic filling systems.
The OMVE Asepto-Fill includes all equipment and a detailed step-by-step methodology to assist the operators in filling sterilised containers. The process is overseen by a PLC (programmable logic controller) and operated by a touch-screen interface. This not only guides the operator through the vital cleaning and sterilisation activities, but also ensures that positive responses are obtained at each stage of the process, ensuring the effectiveness of the aseptic filling operation.
Since many of the operations are under manual control, the OMVE Asepto-Fill is ideal for R&D departments and pilot plants applications. This unique equipment is flexible in operation, easy to use and assures the highest hygienic conditions during operation.
The Asepto-Fill is unmatchable by other filling systems in the market.
Features
- Aseptic filling when linked to a suitable UHT processing system.
- The filling chamber is isolated with a small over-pressure
- Complete step-by-step instructions to ensure hygienic standards are maintained
- User controlled operation with PLC supervision
- Caters for a wide range of containers and sealing devices.
- Filling at low oxygen level
- Handles flow rates from 10 to 100 l/hr
- Integrated automation and controls
- No chemical sterilisation of packaging
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FS 2500
The ILPRA Fill Seal 2500 is a filling/sealing machine equipped with a turntable, conceived to meet the market request of a machine for automatic filling and packaging of liquid and doughy products at a price that even the manufacturer that has to start with a limited pruduction can afford.
It is particularly suitable for a small and medium productions, it is entirely made of stainless steel and anodized aluminium. All the main drive is mechanical, thus granting an high precision in working and a remarkable easiness of use and maintenance.
The functions of the machine are mechanically controlled by a cam system and a microprocessor that enables the machine to perform all the operations with the higest precision.
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Semi-automatic filler / capper for perfumes and cosmetics products, EKO is a light and standard machine - 50% less expensive due to mass-production.
Extremely versatile, EKO is able to handle - according to the required version - the perfumes, the samples, the cosmetics liquids (shampoo, conditioner, shower gel, hair-dye, milk, suntan milk, make-up, deodorant, roll-on, etc) and the cosmetics creams (jars, mascara).
Full range of closures : press-fit inserts and plugs, crimped pumps, screw-on pumps with torque control, clip-on or screw-on dispenser pumps (with torque control and dispenser orientation if required), press-fit actuators, flip-top caps, clip-on and screw-on caps, push-fit overcaps, opercule discs and overcaps of cosmetics creams jars, wipers and brushes for mascara.
Changeovers are quick, simple and with no tools.
Available options : dust remover ; tank for perfume or pressurized tank for cosmetics ; filling of nail varnish with ball feeding, brushes and screw-on caps deposit and explosionproof version ; UNIT machine on conveyor for additional operations (press-fitting, screw-capping) ; depucker.
EKO is particularly suited for small production runs and frequent format changeovers.
Record delivery time : 15 days to 1 month in standard version.
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Specially designed for filling of all liquid and semi-liquid cosmetics (shampoo, conditioner, hair-dye, shower gel, bubble bath, liquid soap, milk, suntan milk, lotions, deodorant, roll-on, perfumes, etc), FLEXO is extremely easy to use thanks to mass flowmeters linked to a servodrive for the up/down motion of the nozzles.
The benefits are significant :
- excellent adaptation to all types of liquid
- simple, in-line filling system with no moving mechanical parts
- bottom-up filling of the bottles with variable up/down speed of the nozzles and programmable according to the shape and contour of the bottles to be filled
- increased speeds thanks to the continuous injection filling system (no pump suction cycle)
- optimized dosing accuracy
- standard cleaning in place (CIP) and standard sterilization in place (SIP)
- programmable cleaning speed according to the products (quality of the cleaning is optimized and the cleaning times reduced)
- option of installing 2 filling circuits in parallel, with cleaning in place (CIP) for one circuit while the 2nd circuit is filling and vice versa
- quick format changeovers without tools
- stainless steel guards with "balcony" design for optimized prophylaxis.
PKB deliberately chose standard mass flowmeters instead of electromagnetic flowmeters to avoid the issue of certain non-conductive products and the constraints of very precise pressure regulation in the feeder tank.
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MULTIBLOCK for cold filling products requiring Extended Shelf Life (ESL) composed by : Rotary Sanitizing Turret, Rotary Rinsing Turret, Rotary Net Weight Filler, Electronic Capper, C.I.P. system, and sanitizers regenerating fluids skid. Wet Cycle Treatment with: -Rotary Sanitizer to dose peracetic acid/hydrogen peroxide sterile liquids -Star-Wheels Holding Section to assure the correct resident time -Rotary Rinser to discharge the sanitizer and where sterile water is sprayed up into the bottle
Description
Based on WeightPack’s ESL fill-by-net weight filler, the
multiblock can run up to 200 on 1-liter PET bottles per minute
of Fruit Juices with or without Pulp and dairy drinks with Cold Fill.
The filler performs the filling function without touching the top of the bottle.
It represents the state-of-the-art technology in terms of automation and ease of cleanability, with automatic C.I.P. / S.I.P. and programmable spray cleaning (Car-Wash) for filler’s external surfaces, the filler’s cleaning procedures are entirely automated.
Multiblock concept in order to allow a compact lay-out.
Slooped design Machine Frame made entirely from 304/316-ss.
Collecting tray of larger and deeper section entirely contained
within the guarding system.
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Semi-Automated small container filling equipment.
- Volumetric
- Time/Pressure
- Net-Weight
- Mass-Flow
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Operation
Filling and Closing of pre-manufactured cups/pots with sealing- and/or Snap-on-lid. Highest Flexibility at very short format change over times.
Products
Very liquid to pasty products in cups/pots. With special fillers, also bulk solids are possible.
Design
Model in balcony design. All drives are at the back side of the machine frame. All movements are linked by rotating shafts to the production units. Extreme compact and almost format free cup/pot magazine and denesting. Magazine accessibility without any platforms or steps even for small persons.
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Autokap™1200 Series Single-Head Fully-Automatic filler can fill:
- 3 litre bags at up to 16 bags per minute
- 5 litre bags at up to 14 bags per minute
- 10 litre bags at up to 11 bags per minute
- 20 litre bags at up to 9 bags per minute.
Filler Description
- Autokap™ 1200 is a Single-Head Fully-Automatic bag filler ideal for a large range of fresh or stable liquid products.
- The filler can fill bags from 1.5 to 25 litres in capacity.
- Autokap™1200 is Servo driven and is designed for automatically loading bags into boxes.
- Each filler is specified for the required type of liquid to fill. A large range of fitments is compatible with the Autokap™1200 series.
- Up to four fillers can be installed as integrated pair for high output applications.
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Autokap™1400 Series Single-Head Fully-Automatic filler can fill:
- 3 litre bags at up to 32 bags per minute (16 bags per minute per head)
- 5 litre bags at up to 26 bags per minute (13 bags per minute per head)
- 10 litre bags at up to 22 bags per minute (11 bag per minute per head)
- 20 litre bags at up to 16 bags per minute (8 bag per minute per head)
Filler Description
- Autokap™ 1400 is a Fully-Automatic bag filler ideal for a range of fresh or stable liquid products. It is available both as a single or twin head filler.
- The filler is designed to fill 1.5 to 25 litre bags in capacity.
- Autokap™ 1400 is designed for automatically loading bags into boxes.
- Each filler is designed for the required type of liquid to fill. A large range of fitments is compatible with the Autokap™ 1400 series.
- A box conveyor can be fully integrated to the filler (available as option.)
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Production is dependent on product supply conditions and the dexterity of the operator.
Typical examples of output based on water are the following:
- 1000 litre bags at up to 7 to 12 bags per hour
- 200 litre bags at 20 to 25 bags per hour.
Filler Description
- Autokap™ 1000 is a Single-Head Semi-Automatic Bulk filler that can fill bags ranging from 250 to 1400 litre directly into drums and bins.
- The filler is setup to run a center glanded bag usually supplied in a folded format.
- After loading the bag, the fill head moves to the bottom of the container and rises as the bag fills from the bottom of the container.
- Fillers are specified for the required type of liquid to fill. The Autokap™1000
series is compatible with a large range of fitments.
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Sterikap™ 890 Single-Head Semi-Automatic Aseptic filler can fill:
- 5 litre bags at 3 to 4 bags per minute
- 10 litre bags at 2 to 3 bags per minute
- 20 litre bags at 1 to 2 bags per minute
Sterikap™ 820 Single-Head Semi-Automatic Aseptic Filler Extended Shelf Life (ESL) filler can fill:
- 5 litre bags at 5 to 6 bags per minute
- 10 litre bags at 3 to 4 bags per minute
- 20 litre bags at 2 to 3 bags per minute
Filler Description
- The Sterikap™ 800 is a Single-Head Semi-Automatic bag filler ideal for a range of Aseptic and Extended Shelf Life (ESL) products.
- The filler can fill bags from 1.5 to 25 litres in capacity and be fitted with a variety of taps, caps and tubes.
- Sterikap™ 800 is ideal for startup and medium production. Bags are manually loaded into the filler. After filling, they are released for loading into boxes.
- The fill chamber and all product lines are automatically cleaned in place (CIP) after each production run and sterilized in place (SIP) before each run.
- The fill chamber is fully enclosed and sterility is maintained during production with a combination of steam, sterilant water or sterile air.
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Intasept™ 2400 Single-Head Semi Automatic Aseptic filler for the 32mm gland format can fill:
- 5 litre bags at up to 4 bags per minute
- 10 litre bags at up to 3 bags per minute
Filler Description
- The Intasept™ 2400 Single-Head Semi-Automatic Aseptic range can fill bags from 2 to 30-litres in capacity.
- Bags are manually loaded into the filler. After filling, they are released to the rear of the machine for loading into boxes.
- The fill table can be adjusted to allow manual filling of 210 litre bags into drums (available as option).
- Two fillers can be installed as an integrated pair for twin-head operation.
- Intasept™ 2400 is available with 16mm or 32mm fill head. The filler is available in a qualified version for biomedical and pharmaceutical applications.
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09 - D6-5
Description
D6-5: automatic machine of liquid drink conditioning
Dimensions sachets: 100 X 150 mm
Volume: 200 to 250 ml
Give rhythm: up to 140 sachets/mn
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FILLING AND CAPPING MACHINE MODEL MB 2000
This is a BALCONY design system, easy to clean and ideal for operation under HEPA filters.
The main drive is separated from the filling and capping areas.
The product is always within easy viewing range of a operator.
It has been designed for quick changeover and high flexibility to handle many different containers and closure types.
It can be equipped with our Electronic Filling Volume Adjustment (EFVA) system, operator can change fill volumes, without needs of tools or stopping the machine or opening the door of safety guards. Adjustment is very simple using two push buttons situated on the control panel.
The standard machine includes:
- Container feeding and discharge by conveyor or tray.
- Set of pucks designed to handle the bottles.
- Automatic filling system.
- Automatic closures feeding and placing onto bottle.
- Automatic capping station.
- Safety guards with interlock micro-switches at doors.
- Strong and solid machine frame, adjustable in height and provided of feet with pads.
- Driving group with adjustable speed.
- Electrical plant with control panel provided of display for messages and suitable controls.
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The Fogg F8 Series is ideal for high volume filling. This Series is versatile and can fill single-serve on up to 5 liter containers with speeds up to 700 bottles per minute.
- Up to 72 filling valves
- 2-to-1 filler-to-capper transfer ratio
- Gear drive system with no lubrication required
- Optional Semi-Automatic One-Way Recovery Trough, Tri-Line Extended CIP Valves, class 100 HEPA clean room, Microb-Blaster, Sanibar System, and so much more...
- Highly polished stainless steel construction
- Rotary Rinser, Capper, Filler configurations available
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ISOBARIC FILLING MACHINE FOR CARBONATED WATER AND SOFT DRINKS
- High filling performance
- Precise filling levels
- No size changeover for PET bottles
- User-friendly and low-maintenance
The ISO-JET soft drinks-water system was designed for filling also at ambient temperatures with innovative special features. Filling takes place at high speed. Size changeover is not necessary for PET containers - only for glass ones.
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The filling system with flowmeters is recommended with the following liquid products:
Chemicals (cleansing products, disinfectants etc.)
Car maintenance products (anti-freeze, etc.)
Cosmetics (body lotions, shampoo, liquid soap, etc.)
Food (yogurt, ketchup, mayonnaise, different sauces, etc.)
Products with a minimum conductivity equal to 5 ?S/cm.
The Guja E basic configuration is provided with the with the following modules:
- Filling system with magnetic or mass flowmeters. [more info]
- “Non-drip” and “anti-foaming” nozzles connected to the related pumps. The provided nozzles are suitable to the product to be filled. The nozzles are entirely manufactured in stainless steel AISI316, and they can be easily disassembled to facilitate the sterilization operation. The pipes connecting the filling heads to the related pumps are manufactured in a material suitable to convey the product to be filled.
- Electrical height adjustment through hand wheel to easily adjust the nozzles to different bottle sizes
- Product hopper with different capacities according to the request. It can be connected to the customer’s storage tank.
- Control panel with touch screen for the intuitive setting of machine functions.
- Conveyor system with resin or stainless steel chain and guide rails adjustable to the bottle size. Stainless steel supporting structure. Drive unit with idler is available on demand.
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High Speed Filler
The Eurostar HS is a mechanical counter-pressure level filler suitable for carbonated and still products in PET or glass bottles. Designed to reach high speeds, it can be configured in different versions according the type of application.
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From bottled water to antifreeze, juice to household products, pharmaceutical to dairy products, Fogg rotary filling systems have proven superior in applications throughout the world. We'll engineer your system to meet your specific production requirements - contoured stainless steel filler bowls up to 9 ft diameter, 90 filling valves, integrated rinser and/or capping systems, machine guarding with HEPA filtration. You can rely on Fogg transfer technology for smooth container handling.
Fogg offers Gravity and Pressure Gravity filling with speeds and neck handling technology to assure optimum production rates. There are Tribloc rinser, filler and capper configurations with enclosure options available.
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Fogg offers a line of pressure gravity fillers. It is possible to have a 45, 60, 78, or 90 filling valves to meet your production requirements. The 90 valve filler can reach filling times of up to 900 bottles per minute.
- Practical for viscous products
- Reduces product return over the competition
- Exceptional cleanability
- Ideal for hot applications
- Smoother bottle control for reduced product spillage
- Highly polished stainless steel construction
- Rotary Rinser, Capper, Filler configurations available
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- High filling performance
- Filling with slight depression
- Extremely precise product levels in bottle (±1mm of rated value)
- User-friendly and low-maintenance
The "FILL-JET wine" system for wine filling application is the fruit of many years if technological experience; reliability, extremely simple size changeover, quick and easy maintenance, totally automatic sanitation system ad operator panel permitting complete control of the production process are only some of the distinguishing features of this machine.
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The Guja B basic configuration is provided with the following modules
Filling system with peristaltic pumps
“Non-drip” and “anti-foaming” nozzles connected to the related pumps. The provided nozzles are suitable to the product to be filled. The nozzles are entirely manufactured in stainless steel AISI316, and they can be easily disassembled to facilitate the sterilization operation. The pipes connecting the filling heads to the related pumps are manufactured in a material suitable to convey the product to be filled.
Electric height adjustment to easily adjust the nozzles to different bottle sizes.
Control panel with touch screen for the intuitive setting of machine functions.Conveyor system with resin or stainless steel chain and guide rails adjustable to the bottle size. Stainless steel supporting structure. Drive unit with idler is available on demand.
FEATURES
Machine manufactured entirely in stainless steel and aluminum: for maximum durability and resistance to highly aggressive substances. All machine components are installed in a functional way to avoid using hand tools and to facilitate the adjustment and/or part replacement operations thanks to the clamp connections and with no need for tools.
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FILLING AND CAPPING MACHINE RTS4 / RTS6
It has been designed for very quick changeover and high flexibility to handle many different containers and closure types.
It is particularly suitable for client working many different formats and small-medium batch.
The filling and capping machine model RTS4 can handle, with simple and easy change over parts, many kind of products like perfume, shampoo, lotions, creams and even nail enamel with explosion proof version.
The standard machine model RTS4 is provided with:
- Manual placing of bottle into puck.
- Set of pucks easy adjustable for handling several different formats of bottles.
- Automatic filling system.
- Mass flow measuring system with syringes.
- Manual cap placing onto bottle.
- Automatic capping station.
- Automatic pick-and-place to discharge the bottle from the puck.
- Unloading of bottle onto conveyor or random by chute.
- Safety guards with interlock micro-switches at doors.
- Strong and solid machine frame, adjustable in height and provided of feet with pads.
- Driving group with easy adjustable speed.
- Electrical plant with control panel and suitable controls.
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LINE-JET is a new linear system, completely automatic, to rinse, fill and cap one way PET bottles from 3 to 6 gallons. On request is also available the same machine for smaller bottles, up to 5 litres, with plastic screw cap.
The machine is composed of the typical three modules, rinser, filler, capper having an in-line lay-out. The system is very simple and cheap taking into consideration its performances
The system is available in different models having the following characteristics:
- Rotary rinsing nozzles for the bottle interior to combine the rinse and the water mechanical action. These are deeply penetrating nozzles granting an internal rinsing, with high pressure water, of the whole jar;
- Volumetric filling controlled by magnetic flow meter;
- Progressive closing membrane valves controlled by a PLC granting fast and precise filling system;
- Changeover directly from the keyboard;
- Capper suitable for pressure plastic caps.
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Liquid Filler Macofar LVI 12
The automatic monoblock machines of the LVI range are designed for the demands of the pharmaceutical and cosmetic industrie.
The filling is done by means of several volumetric pumps in stainless steel or ceramic.
All machines of this type are pre-arranged for the addition of a second closing group with various closure options.
The machine itself is available in three different versions:
- monoblock with tow integrated closing groups
- monoblock with one closing group separated from the filling area
- inline solution
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Our company designs, builds, and sells filling, capping and labelling units and lines.
These units and lines are manufactured for a wide range of products for the alimentary, cosmetic, pharmaceutical, and chemical industry.
Each product and line can be customized to meet the individual user needs while ensuring the highest reliability and product quality guaranteed by the long experience acquired by our company in the manufacturing of these products.
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