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Filling machines for :
- FOOD (Milk, drinking yoghurts, probiotics, vegetable oil, beverages, sauces, ketchup, ...)
- INDUSTRIAL products (Detergents, cleaning products, softeners, agro-chemicals, lubricants, paints, ...)
- BEAUTY & HEALTH (Perfumes, hair care, body care, Facial care, pharmaceutical products)
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Automatic monobloc with movements mechanics conceived to satisfy different the types of filling and stopping required by the markets pharmaceutical and cosmetic.
Volumetric system of filling carried out to the maximum by 6 pumps of proportioning, extremely precise thanks to the action of three eccentric axes with micrometric adjustment.
Guarantee of a cleaning and an inspection facilitated thanks to perfect accessibility enters the zone of transport of the products and the frame of the machine.
Possibility of installing in the monobloc up to three various types of stopping.
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Monoblock piston filler with 6-heads-rotary capper
ZB piston fillers are suitable to fill volumetrically all pumpable products.
CONTAINERS
The machines can handle round and non-round metal, glass and plastic containers having a filling capacity up to 5 Kg..
CAPACITY
From 10 to 2200 c.p.m. according to the product and container size..
PRODUCTS
- apple sauce
- baby food
- brine
- choco-paste (one and two colours)
- concentrates
- condiments
- corn cream
- detergents
- evaporated milk
- honey
- jams
- jellies
- juices
- ketchup
- marmelade
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Rotary filling machines are built with 12,18,24,36 or 42 filling valves for volumes up to 5.000 ml. Output rates from 4.000 up to 36.000 units per hour, depending on the products and the containers. These machines can be built to form a Monobloc system, with the rotary capping machine.
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Scope of use
For packing into cups such products as: cream, yogurt, cheese, butter, jam, honey, pate, salad etc. It is possible to pack different combinations of products (at two different products or the ones with compound consistency) e.g. instant soups with noodles, goulash with pieces of meet, yogurts with pieces of fruit. The packed products can have the temperature up to 75° C. The cups or other containers of various shapes and dimensions can be locked with caps made of aluminium thermally sealable foil or latch caps made of plastics.
Working principle
Cups are fed from a drum, placed in seats and moved further to the so-called packing round carousel. Process of filling the appropriate number of products is carried out with the use of cylindrical volume batcher or with the use of the selected set of batchers, depending on the kind of the packed product. Than the cap is put onto the cup and heated by a head. Date printer prints the date or short trade information on the cap surface. Ready packages are fed to receiving conveyor.
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The machine for the volume filling of cups type APK
Automatic filling machine APK is appointed for volumetric filling of liquids and pasts (fluids, jams, honey, diary products, spreads, pasty, mayonnaise salad) – foodstuffs and non-foodstuffs character.
The machine is mechano-pneumatic and it is made of stainless steel. The control system SIEMENS is used and all pneumatic components are from FESTO. As a packing material can be used paper, plastic and aluminium foil. Lids are welding, impressing or covering. The machine may be adapted for various forms of covers and for filling of several components to one cover.
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FILL-LOCK 15
Automatic filling and sealing machine for injected unit-dose strips, suitable for pharmaceutical and cosmetics.
Formats: from 0.25 to 10ml.
Max production rate: 4.500 unit-doses /hour.
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innova 30K
High rate filling and sealing machine for injected unit-dose strips, for aseptic environments.
Formats: from 0,25 to 2ml
Max production rate: 30.000 unit-doses /hour
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innova 10-20K
High rate filling and sealing machine for injected unit-dose strips, for aseptic environments.
Formats: from 0,25 to 5ml
Max production rate: 10.000 – 20.000 unit-doses /hour.
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The F800 series of high speed volumetric filling and closing machines, thanks to its constructive modular design, can handle all types of plastic and glass bottles, in any shape, and all the closures typical of the pharmaceutical industry.
The F800 series of high speed volumetric fillers and cappers has been conceived to reach an output speed of up to 450 pcs/min with up to 24 filling heads and 10 closing heads. The dosing volume can be set up to 1000 ml.
F870 and F873, which can perform two operations in monobloc, can handle all types of plastic and glass bottles, in any shape, and all the closures typical of the pharmaceutical industry. CIP-SIP systems are available for this series.
MAIN CHARACTERISTICS
- ideal for large batch production
- constructive modularity
- easy size change-over
- servo-driven filling-capping heads and torque control
- CIP/SIP systems of the filling circuits
- AISI 304 and AISI 316L st. st, or ceramic for the parts in contact with the product
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Automatic filling machine for cream.
Entirely built in 18/8 stainless steel and anodized alluminium, equipped with: 1 automatic fork for pulse dosage, feeding basin of 18 lt., supplied
with cleaning cork; 1 electronic pulse pistol with complete control, supplied with spouts for the dosage of plum-cakes and buns on the cooking pans, either for the filling of constant doses in rolls, Krapfen, buns, and similiar (doses from gr. 3 to 60); 1 retaining valve; 1 pressure reducer with manometer; 1 automatic oiler for the lubrication of the machine; 1 device for the control of the working speed; 1 electronic regulation device, adjustable to the cake's lenght, directly set on the machine.
When the production is shift from one cream type to another, additional cream basins are required depending on the number of different creams in production; the cleaning of the machine is automatic changing the type of cream.
When production is finished, only hot water is needed for cleaning.
PRODUCTION: from 500÷4000 pulses per hour. NET WEIGHT: mod.
2027/A Kg. 40 - mod. 2027/B Kg. 170 Table model (mod. 2027/A) - separated compressor.
Floor-base model (2027/B) equipped with compressor on adjustable wheels.
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This type of machine is suitable for medium-to-high output rates. Wide range of filling systems depending on the liquids to be filled and the containers capacity. It can be supplied with bottom-up filling nozzles, used for foaming liquids, fixed nozzles, nozzles with introduction in the containers, and others. But always with a non-drip system.
Rotary filling machines are built with 12,18,24,36 or 42 filling valves for volumes up to 5.000 ml. Output rates from 4.000 up to 36.000 units per hour, depending on the products and the containers. These machines can be built to form a Monobloc system, with the rotary capping machine.
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Semi-automatic FRICKE filling systems can be used to fill all standard single containers in any desired way.
You can choose from the mobile FRICKE Compact and FRICKE A 30 systems which have been proven in practice and convince at first glance.
All systems guarantee you
calibratable filling
fast and easy valve cleaning
simple one-man operation
Low space requirement
The compact FRICKE filling systems require little cost intensive production space.
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FiLL-SEAL 5
Semi-automatic filling and sealing machine for injected unit-doses.
Formats: from 0.25 to 10ml.
Max production rate: 1.500 unit-doses /hour
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These machines cover volumes up to 30000 ml within the packaging sector.
They are built in semi-automatic versions for an output rate up to 250 units per hour, with filling systems by volume or dosing system by weight, depending on the product and the container
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NM 602
Nordenmatic 602 is very cost effective filler providing many features as standard. The design of the machine is ergonomic and easy to handle and maintain for operators.
NM 602 can be equipped with two-colour co-extrusion filling, Design-A-Seal® , Scoop Seal® And Euroslot, which means that the filler is very flexible, and therefore suitable for different product segments. The filling accuracy is excellent compared to competitors tube fillers in this speed range.
NM 602 can be equipped with all Norden tube feeding systems except Norden robot feeder.
Production capacity: 60 tpm
Filling volume:1-300 ml
Tube length(std):50-250 mm
Tube diameter:10-50 mm (PE), 10-50 mm (AL)
Design-A-Seal ®and Scoop Seal®: Available as option
Infeed system: Hopper infeed, store magazine NSM 180 or cassette
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NM 902
The Nordenmatic 902 is a compact tube filling machine for production outputs of up to 100 tubes per minute. The machine is in robust design with the indexing gear in closed oil bath casting and all vital functions mechanically.
More features on NM 902:
28 tube holder links as standard. Assures easy installation of options, such as combination beam, multi colour ...
Production speed of 100 tubes per minute depending on the tubes size and type of product. The machine is designed for a mechanical speed of 110 indexing per minute.
Prepared for immediate or future servo driven pump system.
Easy to clean machine table with a stainless steel sheet protecting the mechanical drive system below the table.
Improved design of the servo driven lift at filling function (option).
All pneumatic controls are easily accessible without stopping the machine.
Norden EasyWare based on ELAU electrical control system with separate touch screen operator panel.
Production capacity: 100 tpm
Filling volume: 1-300 ml
Tube length(std): 50-250 mm
Tube diameter:10-50 mm
Design-A-Seal® and Scoop Seal®: Available as option
Infeed system: Robot, store magazine, hopper infeed or cassette
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NM 5002S
Modern technique combined with Norden´s long experience has made it possible to build one of the fastest tube filling line in the world.
The NM 5002S is a five head filler with a maximum output of 500 tubes per minute and is suitable for handling of plastic and laminated tubes with diameters ranging from 19 to 38 mm.
Two robots synchronised with each other feed the tubes to the machine. Several functions in the tube filler are servo driven, such as the main drive, the tube transport system, the filling pumps, the lift at filling, etc. The machine is prepred for two or three colour co-exstrusion filling.
The transfer of the filled tubes from the NM 5002S to the cartoner NP 5002S is made by a servo driven pick and place unit taking five tubes at a time by the cap first. The servo driven main motors of the two machines are synchronised by an "eletric shaft".
Production capacity: 500 tpm
Filling volume: 1-200 ml
Tube length: 50-200 mm
Tube diameter: 19-38 mm
Design-A-Seal®: Available as option
Infeed system: Robot
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Automatic tube filling and closing machine for metal, plastic, polyfoil and laminate tubes with cassette infeed system.
Designed and constructed according to the highest technological standards to guarantee the maximum productivity and quality.
Designed according to G.M.P. standards and therefore suitable for sterile rooms and laminar flows.
Fast size changeover without tools.
Mechanical dose adjustment or servo motor drived (upon request).
The type of filling nozzle supplied depends on the product to be filled : available nozzle types are shut-off and blow-off for an easy cleaning. Cut-off, combination of blow-off and cut-off or valve-nozzle.
Tube Bottom-up filling . A mechanical lifting mechanism or run by a servo motor (upon request) controls the lifting and descending of the tube according to the fill product characteristics.
Excellent access for cleaning and maintenance.
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AUTOMATIC TUBE FILLER MOD. CD150/CD180
Automatic tube filler for pharmaceutical, cosmetic, chemical and foodstuff products.
Output:
CD150: up to 150 tubes/minute CD180: up to 180 tubes/minutefor aluminium, laminate, polythene and polyfoil tubes, depending on product viscosity and filling volume Electrical controls by PLC. Colour touch screen operator interface. CD150: fixed dosing nozzle with tube lifting during filling. CD180: adopting servo motor technology Closing unit for aluminium tubes performing both normal, double and saddle fold fold finishing smooth or knurled. Hot jaws or hot air sealing unit for polythene or laminate and polyfoil tubes. Seal finishing smooth or knurled.
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Semiautomatic tube filler for pharmaceutical, cosmetic, chemical and foodstuff products.
Output:
Up to 30 tubes/minute for aluminium, laminate, polythene and polyfoil tubes, depending on product viscosity, filling volume and operator ability in the manual feeding and orientation of the empty tubes.
The dosing unit can be positioned outside the machine frame by turning the hinged support 90° and, using the foot pedal, can fill jars, bottles and various containers.
Closing unit for aluminium tubes performing both normal and double fold – fold finishing smooth or knurled.
Hot jaws or hot air sealing unit for polythene or laminate and polyfoil tubes. Seal finishing smooth or knurled.
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This filling system is equipped with a vacuum pump that creates a depression inside the container.
Filling is carried out after the depression phase.
Once the pre-set level is achieved, the product in excess is returned to a recovery tank where it can be sent on to the process system if required.
The filling tank is completely manufactured in AISI316, as well as all the parts in contact with the product.
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G NOVA V
Automatic packaging line for vacuum filling of pre-made pouches of the flat or stand-up type. Meant for liquid and solid products, or solid products with liquid.
Package volumes: min. 150 ml – max. 10 litres
Package sizes: min. 110 x 160 mm – max. 560 x 390 mm.
Production speed: up to 60 ppm (for 200 ml formats when the machine is fitted to fill two pouches at a time).
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ZB vacuum fillers are suitable to fill liquid or semi-liquid products, with or without pieces, into empty or already pre-filled containers with tuna fish, peeled tomatoes, fruits, pulses, vegetables, ravioli, mushrooms, meat, etc.
CONTAINERS
The machines can handle rigid round metal, glass and composite containers having a filling capacity up to 5 Kg..
CAPACITY
From 10 to 1625 c.p.m. according to the product and container size..
PRODUCTS
- apple sauce
- brine
- diced tomatoes
- gravy
- jelly
- juices
- oil
- sauces
- soups
- spinach purée
- syrups
- tomato purée
- vinegar
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The new generation of vacuum fillers are specifically designed to fill liquid products or sauces into rigid containers such as glass jars, aluminium or tinplate cans. The containers handled may already contain other products such as: fruit, peeled tomatoes, tuna fish, meat, vegetables, etc.
Functions of the machine :
The table top chain conveyor delivers the containers to the infeed screw, which is constructed with a variable pitch to facilitate their entry. This screw is synchronised with the infeed starwheel, which tranfers the containers to the filler. At the beginning of the filling area, the containers activate a "no can-no fill" device, which allows the first phase of the operating cycle to commence. The following phases are activated by means of a roller/lever which turns by means of cams joined to a ring concentric to the filling bowl. When the last phase is complete, the containers leave the filler and are subsequently transferred to the seamer
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The tube for stacked crisps, biscuits or crackers is an attractive packaging option for all manufacturers wanting to differentiate their product from the masses at the point of sale. The tube offers ideal opportunities to present your product optimally to the market. The tube’s shape can be chosen individually. The product is perfectly protected and the tube comes with a resealable lid.
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A totally new, fully-patented « 3 in 1 » concept, LINEA PACK® PACK offers the following range of functions in one single, exclusive machine unit : a cardboard box shaper, an automatic filling machine and a box sealer incorporating the Hot-Melt system. Extremely compact and space-saving, ideal for fixed or mobile filling lines LINEA PACK® provides a compilation of modern technology offering the opportunity for increased productivity while ensuring the quality of the packaged product.
Scope of application : Wine, fruit juice, water, milk, syrup, alcoholic beverages, soup... LINEA PACK® LINEA can be used to fill vacuum bag containers ranging from 2 to 20 litres Suitable for use with the following tap models: Vitop, Flex-Tap, Press-Tap, Vinitap. Other models as option.
STANDARD EQUIPMENT :
- Filling head which guarantees non-drip filling
- Hydraulic circuit which can be sterilised with hot water, steam or chemicals
- Siemens Touch screen with integrated modem (optional modem card) displaying
the different operating modes : work, maintenance, settings (with « repeat
» function), cleaning,...
- Integrated CIP circuit with liquid outlet for fixed work stations and
automated cleaning of vacuum and nitrogen circuits
- Vacuum monitoring and control : pressure and activation (integrated
anti start-up safety device)
- 360° multi-directional finger retainer plate
- Box shaper with squaring, bottom sealing and pressing functions
- Bag, tap and box detection... with associated alarm signals
- Overlapping flap closure kit as standard on box shaper and sealer
- Bag insertion chute adaptable to all box formats
- Post-insertion bag compacting function...
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A modern, upgradable, automated filling machine, the Premia is ideal for medium and large-scale fiiling of vacuum bags and rigid containers from 2 tp 30 litres. The Premia carries out the following operation completely automaticallty : Begins filling cycle (DAS system) - removes top - removes air from the bag, meters flow and fills bag - nitrogen injection ( if option) - fits top - ejects the filled bag.
TECHNICAL CHARACTERISTICS
Liquid flow rate 82 HL/h
Air pressure 6 bar
Power 1KW
Voltage 220 / 380 V
Frequency 50 / 60 HZ
Air consumption 1 bar
Nitrogen pessure 1 m3/h
GENERAL SPECIFICATIONS
Minimum height in mm 1580
Width in mm 750
Depth in mm 930
Weight in kg 103
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Semi-automatic fi lling machines for vacuum bags
With its modern design and functions, its compact size and ergonomic shape, SYMPATY® is an easy-to-use compilation of simple technology, offering the opportunity for increased productivity and a guarantee of the quality of the packaged product. 3-step filling process : 1)tap removal. 2)removes air from the bag, meters flow and fills bag - nitrogen injection (if option) 3)tap fitting.
Scope of application :
For wine, fruit juice, water, milk, syrup, alcoholic beverages, soup,...
SYMPATY® can be programmed to fill vacuum bags ranging from 2 to 30
litres. Suitable for use with the following tap models: Vitop, Flex-Tap,
Press-Tap, Vinitap. Other models as option.
STANDARD EQUIPMENT :
- Chassis equipped with 4 wheels and a box support tray
- Pump with stainless steel casing and turbine, 82 hl.p.h flow-rate,
equipped with full drainage function and inverter
- Multi-lingual display panel with a range of functions : cycle counter,
statistics, troubleshooting, maintenance, ...
- Integrated CIP circuit with automated cleaning of the vacuum circuit
- Purge on shutdown and start-up
- Cleaning tube with jointing tip
- Vacuum monitoring and control : pressure and activation (integrated
anti start-up safety device)
- 360° multi-directional finger retainer plate
- Pressure gauge with integrated 5 micron mini-filter
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