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FM-70 ID/OD Tube Endforming Machine
Also available in 5mm to 200mm+ diameters.
The FM-70 ID/OD machine provides improved dimensional accuracy and shape control of both the inside and outside of the tube. ID/OD machines use inside expanding fingers and outside reducing jaws that can be sequenced in any order to produce tighter tolerance parts.
Capacity:
Standard up to 70mm (2.75") O.D.
Maximum Wall Thickness is 2mm (0.080")
Up to 90mm (3.50") with Heavy Duty Style Tooling
Dimensions:
69cm (27") W
234cm (92") L
200cm (79") H
Options:
Air or Water Cooled Heat Exchanger
Customer-specific Paint Color
Automatic Grease Lubrication for Tooling
Flood Coolant System
Automatic Tooling Rotation (approx. 15º)
Heavy Duty Style Tooling
Tool Lifting Device
Adjustment
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Machine for calibrating and cutting-off tubes, for both interior and exterior diameters. Mainly used for curved tubes where the end of the tube is close to a bend.
Robust monobloc construction, integrating the hydraulic central unit in the actual machine, therefore saving space
Work head includes special hydraulic cylinders. The whole unit is mounted onto a bolted plate. Safeguarded by sheet metal protections with an electrical safety device
Quick change tooling without any tools (positioned)
Highly accessible hydraulic parts making and maintenance work easier
Digital electrical control panel, integrated into the machine, wired up with power and operating procedure.
Foldable pushbutton operational controls simplifying machine use and foot pedal for starting the cycles.
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Description:
A machine for cutting-off tubes, for the outside diameter
Robust monobloc construction, integrating the hydraulic central unit in the actual machine, mounted on four sturdy wheels making it portable.
Work head includes a hydraulic cylinder and a tool head.
Quick change tooling without any tools (positioned)
Highly accessible hydraulic parts making and maintenance work easier
Work head guarded by sheet metal protection with electrical safety device
Digital electrical control panel, integrated into the machine, wired up with power and operating procedure and foot pedal to start the cycles.
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FM-70 RF & FM-70 RS Tube Endforming Machine
Also available in 5mm to 200mm+ diameters.
The FM-70 RF tube endforming machine has a sequenced vise and ram nose to perform expanding, reducing, beading, flaring, and doming operations. This method of ram forming uses a set of vise jaws to securely hold the tube while the ram tool creates the desired form.
Capacity:
Standard up to 75mm (3.00”) O.D.
Maximum Wall Thickness is 2mm (0.080”)
Standard Machine Stroke is 150mm (6”)
Dimensions:
91cm (36”) W
229cm (90”) L
200cm (79”) H
Options:
Air or Water Cooled Heat Exchanger
Customer-specific Paint Color
Automatic Grease Lubrication for Tooling
Flood Coolant System
Optional Strokes are 300mm (12”) and 600mm (24”)
In addition to performing the same type of operations as the FM-70 RF, the FM-70 RS spins spherical flares, curls, and flanges from the ID of the tube. Rotary flaring is achieved by pushing a spinner tool through the ram head, which generates a smoother and more accurate end form.
Capacity:
Standard up to 75mm (3.00”) O.D.
Maximum Wall Thickness is 2mm (0.080”)
Dimensions:
91cm (36”) W
229cm (90”) L
200cm (79”) H
Options:
Air or Water Cooled Heat Exchanger
Customer-specific Paint Color
Automatic Grease Lubrication for Tooling
Flood Coolant System
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Types of forming
Forming process Example Tool
Shrinking FWA LFA KS KSL
Stretching FWR LFR SW
Doming PFW
Shaping WT NFW
Planishing TP
Alligning FWS LFS
Straightening RW
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ONAPRES is one of the world leading companies supplying Hot drape Forming Machines for the aeronautic industry. We are specialized in big hot drape forming machines (above 20 metres long), as it is needed by the aeronautics industry. Anyway, we adapt always our machines to the requirements of each of our customers, so the machines will have the dimensions requested by the customer. As an example, we have supplied to AIRBUS - SPAIN in their leading facility of Illescas all their Hot Drape Forming machines.
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6 BUTTED Of ANGLES
They allow the preselection of 6 angles of bending different of O 180° or 6 races different from the slide.
6 BUTTED LENGTHS
They position the clotheshangers compared to the ends of the tube. The thrusts length are assembled on a bar on which is fixed a graduated reglet, which facilitates their positioning.
POSITIONER OF PLAN (Option)
It positions the clotheshanger in a plan different from the precedent of 0 with 360°. A disc graduated in degrees makes it possible to visualize the plan of bending directly.
FAST TIGHTENING OF THE CONTREFORMES
On the basic machine, tightening is carried out easily thanks to a device of lever and rods. In option, tightenings can be automatic.
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Forming Center COMBITEC CC1 with new 80t press unit
More space, more capacity and highest precision
These are the decisive advantages of the modified Bihler Forming Center CC1. Due to the consequent separation of punching and forming operations there is now even more space available on the working plate. Thus you can use the entire width of the plate for bending, forming and assembly processes, shorten the process chain and integrate additional Bihler key technologies as tapping, screw insertion and welding etc. into the machine’s concept. The solid 80 t eccentric press unit which is installed next to the workplate offers you besides higher nominal punching forces and an enlarged stroke a large mounting area for longer die and follow-on composite tools. These advantages make the CC1 the perfect machine for the manufacture of larger parts and sub-assemblies. Through the large opening in the center of the working plate various central mandrels can be integrated and NC feed units provide for extended feeding lengths. Quick-change systems for all tools help you to decisively shorten conversion times. Furthermore the highly fexible Multi-Axes VariControl VC1 with 15“ touch screen further facilitates setting, administrating and operating the machine.
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MCS SPRINT MCS 1 / MCS 05 – Flexible machine systems for high-speed multiple processing in forming technology
„Time is money“ And so the best strategy for success is an investment in the super-fast Multicenter Sprint series from Bihler which provides both radial and linear forming technology on two processing faces for highly productive manufacturing solutions. The MCS series perfectly combines speed with economy and is notable for outstanding quality and high precision in the production process. And with its superior production speed of max. 800 and 500 strokes/min. it is also easily capable of satisfying all demands for high production capacities. MCS. Fast and economical. A powerful combination, to be sure. But one in which reliability is by no means overlooked because a flexible screen-display machine control system with integrated checking and monitoring functions reliably assists each manufacturing process. This, together with the positively controlled processing units, makes it possible quickly and reliably to guarantee the most economical production approach for a wide spectrum of parts. Furthermore the series stands out for high availability owing to rapid tool changeovers and short resetting times.
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AddisonMckee is pleased to announce the introduction of its very first shell rolling machine for forming the round and oval shapes that make up the outer bodies of catalytic converters and mufflers.
Each machine cell consists of a feed system that lifts metal sheets from an incoming stack and loads them into the machine rollers for forming.
The forming process is then completed by 4 precision rollers that work in sequence to create the desired shell shape.
Key range/feature information:
Vacuum pick up system
Fanning magnets – to prevent multiple sheet loading
Servo-gear drive precision rollers
Electronic synchronization to prevent sheet slippage
Electro-mechanical linear actuators – for precise, clean, quiet operation
Shell range – 75 mm – 350 mm (3" – 13.8") length
Cross sections of up to 180 mm (7.1")
Minimum achievable radius – 65 mm (2.5")
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The P3 series has a eminant reputation among DREISTERN customers. The five models in the P3 series offer outstanding cost-effectiveness. Thanks to the numerous equipment variations, the right solution can be found for each requirement. According to the tooling changeover frequency, a suitable quick changeover system is put into action.
Equipped with computer driven pre- and post-punching units, these rollforming machines can manufacture finished profiles. Contoured tubes are also possible by means of additional HF welding equipment.
It is no wonder that hardly any profile producer today wishes to do without this multi-talented machine.
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The P3 series has a eminant reputation among DREISTERN customers. The five models in the P3 series offer outstanding cost-effectiveness. Thanks to the numerous equipment variations, the right solution can be found for each requirement. According to the tooling changeover frequency, a suitable quick changeover system is put into action.
Equipped with computer driven pre- and post-punching units, these rollforming machines can manufacture finished profiles. Contoured tubes are also possible by means of additional HF welding equipment.
It is no wonder that hardly any profile producer today wishes to do without this multi-talented machine.
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Frequent profile changeovers while maintaining the same high profile quality?
This is no problem for a P60/90. Thanks to a compact quick-change stand system, a tooling change can be carried out quickly. A precisely adjusted tooling stand is available for each particular profile. The advantage: No adjustments need to be carried out after tooling change. This type of machine is particularly popular with foam-filled roller shutter manufacturers, who appreciate the same high quality offered by this machine - even for difficult profile forms.
Additional foam-filling, punching or welding are easily integrated in the P60/90. Manufacturers have availed of these characteristics for many different and unforeseeable applications.
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It will revolutionize your design of work!
Functions: Machine CN with simple and very convivial programming to polish all types of songs. Connect sawing, shaping, polishing
Worked nanomaterials: granite, marble, agglomerated...
Longitudinal capacity: 3800 mm maximum
Vertical capacity: 250 mm maximum with tool Ø 215 mm for right songs and edges.
Applications: profiles and right songs very varied for funerary and decoration.
T 58 is also a completely automatic machine with an automatic change of tools of 12 sites, which gives him an important autonomy. That thus makes it possible the operator T 58 to also work on a station, therefore to optimize as well as possible the hand D `work, while respecting U N rate/rhythm of normal and acceptable work.
That is possible also thanks to a powerful system of handling and convivial programming by icons and tactile graphic screen.
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DIMECO FMS "FLEXILINES" integrate cutting-edge technologies into your tailor made manufacturing line.
FLEXILINES provide incomparable flexibility and productivity to industries producing a highly diverse range of models: lighting, white goods, heating, furniture, shelving, building, electrical appliances...
NC PUNCHING: FLEXIPUNCH range uses DIMECO's proprietary multi-step technology, which allows punching of complex patterns from coil. Hydraulic or mechanical press processes strips up to 4mm gauge. Various part models can be chained without any stop or scrap.
FLEXIBLE ROLLFORMING: Roll forming now becomes flexible!. New features like N.C. feeding & width adjustment, cassette holder design make roll forming easy to integrate into F.M.S.
N.C. BENDING: N.C. wing folding stations DIMEFORM moves bending to in-line manufacturing. Fully flexible, it can fold simultaneously 2 or 4 sides of thin metal parts up to 2 m long.
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HF is a hydroforming press and a part of the unique hydroforming module concept from AP&T. AP&T manufactures and markets hydroforming presses with locking forces of up to 200,000 kN. Hydroforming means that metal blanks are formed with high-pressured water against a tool into finished details. This production method has many advantages. Complex details can be produced in fewer steps, with higher precision and to a lower cost. This, in turn, cuts the throughput time and the result is more flexible designs. The HF press consists of a rigid frame and a guided short stroke pre-forming slide. The hydroform process is carried out inside the hydroforming tool placed in the press. The design is appropriate for long parts that require a small deflection and high stability in frame, press table and tooling.
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Internal high-pressure forming (hydroforming) is a methodology for the manufacture of hollow metal components - a process that has grown enormously since the mid-1990s. There are numerous applications for customers in both the automotive and the non-automotive sectors.
In hydroforming, tube and pre-forms are expanded from the inside out by means of a liquid working medium in a closed die. This method makes it possible to manufacture hollow components with a complex external shape and especially favorable strength properties.
As a systems supplier with customers all over the world, Schuler supports users in the hydroforming field with a wide range of products and services. These range from initial feasibility studies to the manufacture of prototypes and volume production up to the delivery of complete turnkey manufacturing systems.
In addition to Schuler Hydroforming in Wilnsdorf, Germany, Schuler Hydroforming in Detroit, Michigan, was added in 2002 to the roster of Schuler Group companies. Now companies in NAFTA countries can count on on-site expert support - especially during the engineering and prototyping phases of a project. This facility was designed to better serve our customers with an interest in manufacturing by hydroforming.
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