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Bluestream AW single chamber cleaning systems ensure that component cleaning is environmentally compliant and safe. They are designed to use a range of aqueous chemistries and offer highly efficient cleaning and rapid, effective drying.
BENEFITS - a full range of features included as standard:
- Effective cleaning and drying system
- Aqueous chemistry
- Vacuum and warm air drying
- Ultrasonic cleaning included
- No solvents or emissions
- Process features include spray, rotation/rocking, immersion and ultrasonics
- Effective cleaning for complex shapes
- PLC and touch screen control
- Pre-set cleaning options - easy operation
- Fully automated integrated line or batch handling option available
- Enclosed in electro-polished stainless steel
- Fully installed, commissioned and technically supported
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Guyson industrial quality parts washers are designed and built for the degreasing and cleaning requirements of work cell manufacturing. These parts washing systems are well-suited to many between-stage cleaning tasks. Fabricated in stainless steel to resist corrosion in heavy use, equipped with process control and solution management features to ensure they perform consistently, see why Guyson aqueous cleaning machinery is workcell-sized and production tough.
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Layton Technologies is recognised as a market leader in the design and manufacture of purpose built industrial ultrasonic aqueous cleaning equipment and drying systems.
We provide custom designed aqueous cleaning equipment to meet and/or exceed the quality requirements of the customer's cleanliness specifications. We design and build large multistage systems, modular cleaning systems and rotating platform spray systems.
Integrated materials handling can be incorporated to automate the process and reduce operator intervention. Machines are manufactured from bright annealed and electropolished stainless steel.
Many industrial applications are suited to cleaning using water-based detergents in multi-stage ultrasonic systems. Typical applications include the precision cleaning of medical instruments and electronic components.
- Multi-stage
- Modular
- Rotating spray systems
- Drying - a range of options
- Fully programmable operation
- Integrated handling
- Ultrasonics
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MULTI-STAGE AQUEOUS ULTRASONIC CLEANERS
The standard Microclean Compact 4-stage aqueous cleaning system (heated ultrasonic clean, rinse, rinse, warm air dry) suits a wide range of cleaning needs in aerospace, automotive, electronics and other industries. Closed loop high purity deionised water rinsing provides organic and ionic cleanliness superior to MIL standard.
Standard Microclean features include undersurface jets and weir overflow to all wet stages. Options include:
* pre-clean module with oil separator for heavy duty cleaning
* ultrasonics to rinse stages
* vertical agitation to all wet stages
* double capacity hot air drying for increased throughput
The Microclean's modular design means that additional stages can be added to meet a variety of process requirements.
Microclean Compact 450 Mk2 4-stage ultrasonic aqueous cleaning system with Autotrans Mk4 Minor.
Microclean systems may be operated manually or fitted with Autotrans Mk4 automation, when the Microclean's PLC-based control system interfaces with the Autotrans to provide fully automatic operation.
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Ultrasonic Cleaning System
The Amsonic AquaLine is an industrial ultrasonic cleaning system developed for aqueous cleaning media.
By selecting from a number of individual tank processes, the AquaLine cleaning system may be purpose built to achieve the cleanliness standard required. The automatic robot system and the cleaning system are control-
led by the same PC.
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- Finest quality stainless steel
- Double wall insulated construction
- Adjustable output power controls
- 125 lb. and 200 lb. load capacity
- Electric heat
- Cartridge filter
- Oil skimmer
- Patented AirRise® cover opener
- Environmentally safe
- Leading edge technology
- Able to clean interior surfaces
- Better than mechanical cleaning
- Penetrates into cracks and crevices
- Suited to a wide variety of applications
- Best where extreme cleanliness is required
- Manufactured entirely in the USA
Ultrasonic cleaning is a result of high frequency sound waves introduced into a cleaning liquid by means of a series of "transducers" mounted to the cleaning tank. The sound travels throughout the tank and creates waves of compression and expansion in the liquid. In the compression wave, the molecules of the cleaning liquid are tightly compressed together. Conversely, in the expansion wave, the molecules are rapidly pulled apart. The expansion is so dramatic that the molecules are ripped apart, creating microscopic bubbles.
The bubbles are not seen by the naked eye since they are so small and exist for only a split second of time. The bubbles contain a partial vacuum while they exist. As the pressure around the bubbles becomes greater, the fluid around the bubble rushes in, collapsing the bubble very rapidly. This violent collapse, combined with the liquid jets' velocity, provides a very intense cleaning/scrubbing action in a small area. This scrubbing action exists throughout the cleaning bath. When utilizing detergents designed for aspecific application, a synergistic cleaning action is produced.
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SonicCell
Ultrasonic Automated System in a compact package designed for low volume
precision cleaning with minimal handling
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In complement of our offer of equipment of vibro-abrasion we have a complete range of equipment of washing and cleaning of machine elements which must be implemented for the whole of the scopes of application where the parts must be clean.
Various solutions exist:
- Machines Eco basket
- Washing machines with revolving plate
- Washing machines with passage
- Machines with ultrasounds
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The Amsonic 4000 is a compact and powerful all-purpose single chamber cleaning unit used for the application of non-chlorinated solvents. Multistage cleaning with the following work steps: im-
mersion cleaning, rinsing, vapour degreasing, vacuum drying.
The unit has a throughput of a maximum of 5 charges per hour each at 20 kg (depending on the type of unit). The cleaning and drying process are carried out under vacuum.
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The Amsonic 4100 is a compact and powerful all-purpose single chamber cleaning unit used for the application of non-chlorinated solvents. Multistage cleaning with the following work steps: im-
merse cleaning, rinsing, vapour degreasing, vacuum drying.
The unit has a throughput of a maximum of 6 charges per hour each at 50 to 100 kg (depending on the type of unit). The cleaning and drying process are carried out under vacuum.
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LS-950 / LS-950 Endo
La machine HAMO LS-950 est le résultat de longues années d‘expérience dans le domaine de l‘hygiène, et répond aux exigences les plus élevées en matière de qualité et de construction. Le châssis, la cuve, le système de lavage ainsi que les panneaux d‘habillage sont construits en acier inoxydable au chrome nickel 18/10. Les parois ont une épaisseur minimum de 1.0 mm.
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Gleaning Machine PSM The high-performance PSM Cleaning Machine - now available with recirculating air sifter - for coffee, cocoa, nuts and pulses. Machines with a throughput of 5-60t/h can be supplied.
The machine comprises a completely enclosed dust- proof sieve box. The two sieves, for coarse and fine separation, are fitted with rubber sieve cleaning elements. The drawer construction of the sieves enables them to be replaced easily. The low-energy eccentric drive develops an extremely quiet and highly effective rotary action which can be continuously adjusted up to 30 mm.
In the newly designed recirculating air sifter, dust and lightw'eight material is cleanly separated from the product and discharged through a cyclone. Up to 80-85% of the clean air is returned to the sifter through specially shaped trunking. The remaining air is passed to the filter assembly. It has been possible to reduce the size of the filters and thus save energy
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Guyson has developed a number of sub-compact designs in response to increasing demands by lean manufacturers for efficient cleaning systems that maximize productivity per square foot.
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Small industrial ultrasonic cleaning System
The Amsonic HandyClean is a small industrial ultrasonic cleaning
system developed for aqueous cleaning media.
By selecting from a number of individual tank processes, the HandyClean cleaning system may be purpose built to achieve the cleanliness standard required. Operated by a walking beam, controlled via the system controller.
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Guyson can be a good partner if you have special process requirements, unique components or unusual cleanliness specifications.
Based on our modular designs, previously engineered adaptations and experience with similar projects, the Guyson applications team is a valuable resource when you have a work cell cleaning problem
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Designed as a modular industrial ultrasonic cleaning system for ophthalmic lenses.
- Switchable multifrequence technology.
- Infinitely variable power adjustment
- Selectable operating modes
- Individually configuration because of modular system
- Long lifetime through cavitation resistant stainless steel
- Automatic operation by robotic basket transporation
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As a supplier of complete systems, we also cooperate with various specialists to produce an all-round solution tailored to your specific needs if desired and when particular purity requirements have to be met.
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Orbit Model Rotary Basket Parts Cleaning Systems
The versatile and efficient solution for a wide range of industrial cleaning requirements. Our space-saving design makes Orbit Models suitable for work cell cleaning.
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With Kärcher parts cleaner you have an optimum method of cleaning and degreasing mechanical parts, components or tools in the industrial production or maintenance, before or after machining steps e.g. welding or the final assembly. In car/commercial vehicle workshops as well as in service and maintenance companies the Kärcher parts cleaner are ideally suited for the cleaning of engines, gearboxes and machine components in general. Kärcher parts cleaner are equipped with innovative technical features and combine ease of use with effectiveness and efficiency. In all areas of industry these devices perform the versatile demands of professional businesses.
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The new regulations about the emission of chlorinated solvent have taken to develop these new CK vacuum machines serie that works with hydrocarbon solvent without any problem of external emission.
These solvents are biodegradable and nontoxic for aquatic life. They have no harmful effect on the ozone layer they have a low vapour pressure. The disposal of distillation waste is qualified as special waste and not as toxic/harmful.
The system is formed in monobloc by a single horizontal cylindrical cleaning chamber with a longitudinal axis rotary structure located on the inside , 1 or 2 solvent’s tank and one vacuum solvent’s distiller. The rotary structure, inside the cleaning chamber, has a frontal disc with an aperture to allow baskets loading and unloading, and it is usually supported as an overhang by its own transmission shaft. The rotary movement is transferred to the structure by means of a motorised transfer box which is powered by a shaft connected to the structure by the rear disc. The machine allow the following operative choices:
• without rotation
• basculating
• slow rotation
• mixed rotation
On the machine there is olso a vacuum solvent distiller that have 2 main functions:
• Allows to have a closed circuit equipment
• Allows to clean or rinse with fresh solvent
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For component cleaning with:
- Chlorinated solvents - trichloroethylene / perchlorethylene
- Hydrocarbons
- Hermetically Sealed solvent component cleaning system
- Meets current environmental regulations
- Vacuum drying
- Cleaning in fresh, distilled solvent every cycle
- Ultra-low solvent use and emissions
- Complete stainless steel construction
- Small foot-print : higher cleaning capacity
- Easy service / maintenance access
- Integrated handling options
- Wide range of sizes
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This compact spray cleaning and drying system with process validation has been developed for various industries (medical, precision, electronics, watch making, ophthalmology etc.) and is available with one or two doors.
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Our Immersion Type Ultrasonic Cleaning System (Ultrasonic Transducer + Power Generator) provide versatile ways to add ultrasonics to new or existing tankage in a variety of industrial settings. Each group of transducers comes with the power generator. Still, it offers all the power and effectiveness of ultrasonic cleaning in a more convenient way.
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The units of the "Compact U.S." or "Special U.S." series are made up of washing tubs supplied with one or more electrostrictive transducers.
Their operating principle consists in propagating vibrations through the liquid at a variable frequency, that can generate high-pressure and lowpressure waves, resulting in the cavitation of the liquid.
Cavitation produces vapour bubbles that implode and thus hit the walls of the component being treated an infinite number of times. This reduced but diffuse force helps detaching the dry dirt. All reservoirs are constructed in stainless steel and are doubleskinned with thermal insulation.
The construction of multiple stage systems in semiautomatic and automatic versions may be achieved by aligning the single units according to the treatment which the mechanical pieces must undergo.
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The final operation in the process of precision surfacing with abrasive media is cleaning, and Lapmaster Ultrasonic Cleaning Systems offer performance second to none.
Ultrasonic cleaning is faster, more thorough, and safer than any other method. Scrubbing, soaking and steam don't even come close. Lapmaster Ultrasonic Cleaners are powerful enough to remove heavy oils, waxes or slurries, yet gentle enough to clean tiny, precision assemblies.
Ultrasonic sound waves moving through a cleaning solution create an effect called cavitation: the rapid formation and implosion of microscopic bubbles. Heat enhances the process. The deep cleaning action of ultrasonics removes even the most stubborn dirt and contaminants.
There are many models available, from stand alone benchtop systems with capacities of 1/2 gallon up to 13 gallons to larger floor standing production systems with multi-tank automated processing capabilities. Lapmaster also offers a complete line of companion cleaning agents and equipment accessories.
Let the Lapmaster Applications Lab process a sample of your components. Our technical staff will select the most cost-effective approach to lap, polish and clean your components.
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HAMO T-840
Automatic Multi-Chamber Cleaning System for Spray and/or Ultrasonic Cleaning, Disinfecting and Drying
Wash chamber 640/640/640 mm (25.20/25.20/25.20 inches) (W/H/D).
The economical machine for cleaning, disinfecting in the central sterilisation department.
Highest Demands for Cleaning and Disinfection in Hospitals
High Performance Tunnel Washer with Ultrasonic Chamber
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ULTRASONIC CLEAN AND RINSE SYSTEMS
Pulsatron UCR Mk2 aqueous clean and rinse systems provide a heated ultrasonic cleaning tank, an immersion rinse weiring to drain, and a hand held spray for final rinse. Example uses include:
* Production cleaning - removal of oils, swarf, polishing compound, brazing flux, solder flux, carbonised deposits etc
* Refurbishment of computer parts, engine components etc
* Maintenance of mould tools, extrusion dies, printing components, surgical instruments, electronics assembly system parts, and small machine components
UCR systems are microprocessor controlled, allowing
the user to pre-set precise cleaning times and solution temperatures.
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Fully automatic load transfer systems are engineered for high throughput washing applications in situations where labor reduction is warranted or where process control is critical. Featuring the Magnus air powered articulating load transfer system; the loads are automatically transferred from stage to stage in both our rotating and non-rotating systems.
These systems can be configured with all of the stages and options available with our manual load transfer systems, and be combined with Magnus dryers or blow offs as well as other operations such as demagnetizers, inspection booths, dip coaters, etc.
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Cleaning Systems: ultrasonic cleaning tanks, single or two-stage cascade immersion and spray-rinsing tanks, hot air dryers, vacuum dryers, centrifugal dryers, solvent dryers, ultrasonic degreasing machines, spray-cleaning machines.
Ultrasonics: piezoelectric and magnetostrictive ultrasonic generators, flanged or bulkhead mount submersible transducers. Available work frequencies from 19 to 70 kHz. Modular construction of the piezoelectric units allow to supply a generator also with different frequencies.
Automation: 2 or 3 axes handling systems with load capacity up to 250 kg, LIFT-Systems for vertical automation, feed and exit belt conveyors.
Water treatment: water deionising units, water treatment systems, ultra-filtration units, vacuum evaporators, reverse osmosis systems.
Painting: automatic spray-painting booth for small components.
NDT: Automatic FPI Dye-Pen, wash and developer systems.
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The Magnus AJA LIF is a heavy duty, low maintenance immersion washing and processing machine that mechanically agitates the parts in a hot or cold cleaning solution.
One Tough Workhorse - the standard AJA LIF has a load capacity of 2200 lbs. of parts, and heavier optional load capacities are available (see available options).
Three Agitation Stroke Lengths - selection of short, medium or long strokes engineered to allow cleaning a variety of parts.
Thorough Cleaning - reaches difficult interior areas of parts because moving parts through cleaning solution creates greater cleaning effect than simply moving liquid around parts.
Cost Effective - better cleaning minimizes costly production rejects and eliminates hand scrubbing.
Air Powered Lift/Agitation System - provides greater agitation speed than comparable electromechanical lift devices.
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