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Features:
Durable heavy duty construction
Platform moves rapidly up and down through the cleaning solution using short, medium, or long strokes
Eliminates the need for guide bearings and rollers immersed in process solutions
Cantilevered agitation platform design, supported from outside the tank, greatly reduces maintenance and provides for easy lubrication
Easy loading, unloading or inspection regardless of load size or weight platform design
Heating alternatives include gas, steam or electric
Four standard sizes available
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The TunnelSonics parts washers are a continuous conveyorized in-line flow Neptune Radial systems. The TunnelSonics products are is ideal for applications such as In-line continuous product cleaning of small parts from:
- screw machines
- stamping operations
- lapping and similar operations
- machine parts
- part assemblies
- fasteners
- springs
- header operations
Where continuous product flow is preferred, the In-Line system can clean, rinse and dry at speeds up to 20 feet per minute in mild aqueous solutions.
Cleaning is achieved by passing the product through exclusive Power Sonics RADIAL 360° transducers. Cavitation levels are 10 times, or more, as great at the same power input as conventional flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate, also simplifying installation.
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Modern plastic producers spend ever-increasing amounts of money on more and more complicated tooling which still has to be cleaned to maintain product quality. Techne approached this problem some years ago and now have a range of equipment designed to remove unwanted material from production hardware without damage to the part(s) being cleaned. The Fluidised Bath is a thermal process that degrades plastic residues to carbon and comes away from the bath as CO2. This fast cleaning process enable costly machinery to be put back into production with the minimum delay. Baths operate from a factory air supply or if required inert gases such as nitrogen, full range of fume treatment apparatus is available.
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Ideal for treating medium and large sized parts
Spray washing using water and detergents. They can be used in sectors such us : maintenance, thermal treatments, paint stripping.
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The parts to be cleaned are placed into a revolving basket Rapid cleaning is achieved by spraying hot detergent solution from three spray pipes located around the backet.
Specifications:
Basket diameter (mm) of 950 to 2600.
Maximum loading (kg): 1000 to 2000:
Pump pressure (bars) : 3 to 30
Applications:
Cleaning of parts between processes
Cleaning of parts prior to assembly
Surface treatment
Degreasing of mechanical parts within a few minutes..
Characteristics:
A range of 6 machines
Enclosed environment
Robust stainless steel construction
Avalaible with one of several tanks
Easy access to tanks
Low consumption of detergent and energy
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Magnus Equipment has a broad range of standard parts washers to address most cleaning applications (Selection Chart).
Features include:
Loads from 100 lbs. up to 4000 lbs.
Aggressive pneumatic vertical immersion agitation
Sloped bottom, filtration
Air sparger, coalescing
Ultrasonics, rotation (where applicable)
10 year warranty on all air cylinders
Magnus Equipment specializes in designing custom systems from $10,000 to multi-million dollar projects.
Capabilities include:
Process design to meet cleaning / drying requirements
Project engineering to meet throughput requirements
Turnkey startup
After sales support
Guaranteed clean & dry parts
To find out how Magnus can address your specific requirements, please send us an email.
Magnus Equipment
info@magnusequipment.com
800.456.6423 • 440.942.8488 • Fax: 440.942.8590
4500 Beidler Road • Willoughby, Ohio 44094
Copyright 2001-2003
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Miele offers the fully programmable model IR 6001 Industrial Washer. Designed specifically for industrial batch cleaning applications the IR6001 features multiple dispensing pumps (for detergent, neutralizer and additives such as saponfiers), low water consumption and a powerful forced air drying unit.
Depending upon the complexity of your application, Miele laboratory glassware washers can also be utilized for industrial cleaning. All Miele washers allow for purified hot water rinses, automatic detergent and neutralizer dispensers, powerful water circulation and a host of specialized inserts and baskets
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Mac-Dry solvent systems perform the washing cycle inside a sealed chamber, into which one or most baskets have been previously introduced containing the parts to be treated. When the cycle is started, once the door has been closed, a first pre-washing bath is performed lasting 1 minute, in hot solvent (temperature between 45°C and 80 °C depending on the type of solvent and type of pollutant), sprayed by means of high-pressure jets directly on the parts. The solvent of this first bath, which now contains 90% of the contaminants in solution, is then conveyed to the distiller incorporated in the system, which fully regenerates the liquid for subsequent re-utilisation.
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The parts to be cleaned are placed into a revolving basket Rapid cleaning is achieved by spraying hot detergent solution from three spray pipes located around the backet.
Spécifications:
Basket diameter : 600 to 1100 mm
Maximum loading : 500 kg
Pump pressure : 2 to 10 bars
Applications:
Cleaning of parts
Cleaning of tools
Surface treatment
Cleaning of parts for reconditioning and renovation.
Degreasing of heavily contaminated parts within a few minutes..
Characteristics:
Enclosed environment
Strong stainless steel construction
Small space required
Short pay back time
Low consumption of detergent and energy
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parts resting in baskets or racks
charging operations
standard design in 2 (charging) sizes
customized adjustments
modular design
single or multi-stage washing and rinsing process
spraying, immersion, flood and blow-off cleaning, ultra-sound, hot-air drying, vacuum drying
turning and rotation of goods
manual and automatic charging
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Hot water washing machines and industrial detergents washing machines. Plating and pump in Aisi 304.
The whole range can be fitted with accessories in order to improve the quality of the cleaning and decrease maintenance work to optimize times and costs.
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Magnus' sister company, Power Sonics, provides the ultrasonics for Magnus immersion agitation tanks. The ultrasonics cavitation distributes a very intense mechanical energy to reduce cleaning time and clean some soils that immersion agitation alone will not remove. Our ultrasonic application involves more than placing some transducers in a tank. Magnus uses the expertise of Power Sonics to integrate the ultrasonics and insure it is the right application for the situation. Ultrasonic tanks may employ a sequence of alternating immersion agitation and ultrasonics to provide the optimum cleaning. Power Sonics Ultrasonics is available integrated into Magnus immersion agitation systems as well as custom mono-rail or in line systems.
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Continuous in-line flow RADIAL systems are ideal for applications such as in-line continuous product cleaning of wire, strip, rod, tube and bar material. These systems clean, rinse and dry at speeds up to many hundreds of feet per minute in mild aqueous solutions. Cleaning is achieved by passing product through exclusive Power Sonics RADIAL 360 degree transducers. Cavitation levels are 10 times, or more, as great at the same power input as convention flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate base, also simplifying installation.
- Available in two diameter sizes
- Ultrasonic wash, spray rinse models
- Ultrasonics wash, ultrasonic rinse models
- Options for pre-spray and post-spray sections
- Options for air wipe sections
- Various filtration and other ancillary options available
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Used in all industries having requirements in term for washing, degreasing, scouring, of decarbonizing, SETSONIC is compact equipment and mobile which optimizes the quality of the surface treatments and decreases the processing times in production and/or maintenance of parts.
SETSONIC is characterized by an excellent volume report/ratio of ultrasonic bath/power
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Digital frequency generation and control, constant power output and the interval function ensure that the parts are cleaned extremely precisely.
- Digital frequency generation and control
- Multi-frequency with 40, 80 and 120 kHz for coarse, fine and superfine cleaning
- The SONIC DIGITAL MULTI is available as a two-frequency and three-frequency device
- Constant power output - digitally controllable between 10 - 100%
- Separable generator and control console
- Interface for monitoring and controlling process-relevant functions
- Switched mode power supply
- High efficiency - low heat build-up
- Optimized operational reliability
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MIJI LIF 24 Additional Features:
Can be equipped for either aqueous or solvent cleaning
Stainless steel lid on all models with return guides to keep condensation in the tank
Pneumatic stroke length selector for short or long stroke
Standard roller platform for easy load transfer in multi-stage systems
Adjustable surface overflow height for gravity counter-flow of adjacent tanks
Hot or cold cleaning of up to 150 lbs. of parts
Water inlet and drain valve
Can be set up with partial tunnel enclosure for water vapor control
Suitable for cell type wash systems
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The Magnus MAGNA LIF is an immersion washing and processing system that mechanically agitates parts in a chemical solution.
Provides Dual Agitation - parts and the cleaning solution are both agitated to assure thorough cleaning.
Finger tip control - allows for a single control that raises and lowers the platform for easy loading and unloading.
Dial-A-StrokeTM Control - unique control panel changes the length of the stroke from short, medium or long at the flip of a switch, allowing complete cleaning of parts with complicated internal passages.
Virtually trouble free - engineered with an outboard guide roller. The cantilever design greatly reduces maintenance and provides for easy lubrication. Protects from possible attack of cleaning chemicals, dirt and other materials.
Cost Savings - eliminates hand scrubbing and minimizes production rejects through superior cleaning capabilities.
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The Magnus AJA LIF is a heavy duty, low maintenance immersion washing and processing machine that mechanically agitates the parts in a hot or cold cleaning solution.
One Tough Workhorse - the standard AJA LIF has a load capacity of 2200 lbs. of parts, and heavier optional load capacities are available (see available options).
Three Agitation Stroke Lengths - selection of short, medium or long strokes engineered to allow cleaning a variety of parts.
Thorough Cleaning - reaches difficult interior areas of parts because moving parts through cleaning solution creates greater cleaning effect than simply moving liquid around parts.
Cost Effective - better cleaning minimizes costly production rejects and eliminates hand scrubbing.
Air Powered Lift/Agitation System - provides greater agitation speed than comparable electromechanical lift devices.
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By combining hands-off, total immersion cleaning, easy part load/unload, vertical
lift platform agitation and optional Graymills Superflo pump jet action, the Liftkleen
offers the most intensive, efficient immersion cleaning system available. Complex
parts, stacked or nested parts are no problem.
The T and L Series Liftkleens offers a variety of sizes and options, including pump,
agitation, ultrasonics, and automatic control of cleaning cycles, that make it the
easiest-to-use, large size cleaner on the market. One touch control of the pneumatic
air system and electronic controls turns multi-function operation into a simple step.
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The FlexTRAK system offers high-throughput capability of up to 640 substrates or process carriers per hour. Its small chamber volume and proprietary process control enable unmatched short cycle times.
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For the cleaning of flat, panel-like products. The machine has its own driven transport rollers for a smooth and secure transport of the product (red) through the double-sided cleaning.
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Les installations de lavage HAMO T-840 et T-840L sont constituées de modules indépendants, assemb-lés afin de constituer un processus de nettoyage adapté aux demandes des clients.
Le concept de ces deux systèmes multi-chambres, intègre les différentes techniques de lavage (ex. aspersion, ultrasons, rinçage). La motorisation, à l‘intérieur des modules, s‘effectue à l‘aide d‘une chaîne d‘entraînement en acier inoxydable. Celle-ci autorise un transfert libre et sans à-coups du panier de lavage (pas de fixation mécanique), il en résulte ainsi aucun risque d‘endommagement lors du passage d‘un module à l‘autre. Une fois le panier en position dans le module, le canal de lavage, de rinçage ou de séchage du panier est automatiquement raccordé à l‘arrivée du fluide d‘eau ou d‘air. Pour un équipement dont l‘exécution doit être conforme aux exigences pharmaceutiques, le panier de lavage se couple avec le rinçage indépendant (GMP) et le soufflage des conduites.
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Baskets HAMO LS-2000
HAMO offers you a wide range of racks for cleaning glassware, containers, instruments and AN-equipment
HAMO DW
Cleaning, Disinfecting and Drying System
Wash chamber 1000/2000/1600-2700 mm (39.97/78.37/63.00-106.30 inches) (W/H/D).
The economical machine for cleaning, disinfecting of beds, OP-tables, conveyors, containers.
Highest Demands for Cleaning and Disinfection in Hospitals
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HAMO KG
Cleaning System for Containers
Wash chamber 1000-1200/1300-2000/1700-2900 mm (39.37-47.24/51.18-86.61/66.93-114.17 inches) (W/H/D).
The economical system for cleaning, drying.
The HAMO KG was developed specifically for industrial areas. The machine is designed for cleaning the following parts:
* large parts with dimension as of 1000/1000/1000 mm (39.37/39.37/39.37 inches) (W/H/D)
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Our Thru-Belt Conveyor parts washing systems are a flexible and efficient alternative for workcell aqueous cleaning operations. These heavily insulated, stainless steel machines have proven to be a dependable workhorse in many industrial environments.
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Tornado Nozzles do more …
than simply clean by compressed air blow! Contamination such as dust, swarf or even liquids are loosened by a powerful air-jet. Air turbulence created by the rotating movement traps and effectively removes contamination from the surface. Both rotating arms can be individually adjusted, i.e. the speed of rotations and the jet angle can be adjusted to suit the application. Tornado Nozzles only use compressed air and are absolutely reliable devices. They may also be used in explosion-risk areas.
Cleanroom version
All Tornado Nozzles are available in a cleanroom version. At an operating pressure of 6 bar, they are suitable for cleanrooms with clean-air conditions “class 100” (US Federal Standard 209E).
Tested by the Fraunhofer Institute (Institute for Production Technology) in Stuttgart, Germany.
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The UES tank systems are offered in a modular construction with flexible tank volumes from 4 kg - 105 kg and selectable hose connections from 2 to 16.
The electronic control with LED display, 4-line display or large-surface touch screen with multi-lingual display, enables simple operation of the hot glue system.
A wide range of options are available for optimum integration - from the removable display through to the additional pump. Integrated signal and control contacts enable communication with the central production control.
The tank systems are connection-compatible with Nordson® or other systems.
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In-Line Systems - TunnelSonics
Individual Small Parts Conveyorized Ultrasonic Cleaning Systems :
The TunnelSonics parts washers are a continuous conveyorized in-line flow Neptune Radial systems. The TunnelSonics products are is ideal for applications such as In-line continuous product cleaning of small parts from:
- screw machines
- stamping operations
- lapping and similar operations
- machine parts
- part assemblies
- fasteners
- springs
- header operations
Where continuous product flow is preferred, the In-Line system can clean, rinse and dry at speeds up to 20 feet per minute in mild aqueous solutions.
Cleaning is achieved by passing the product through exclusive Power Sonics RADIAL 360° transducers. Cavitation levels are 10 times, or more, as great at the same power input as conventional flat type transducers. Floor space is optimized since systems are generally integrally mounted on their own bedplate, also simplifying installation.
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