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Centerless grinding and polishing maschine typ RP S 376
A new technical development for high speed grinding has now been successfully proven at Company Thyssen Krupp Elevator.
Stock removal grinding and finishing in one pass to final tolerance on DOM Tube. Heavy removal rates which eliminate the pre-turning on large cylinders over 6” ( 150 mm ). Stock removal of 1,4 mm with high speeds of 4m/min on tubes over 200 mm diameter possible
LOESER centerless grinding machines made with single- and multistation grinding heads (swivel joint technology) are used in the tube, pipe and bar industry, automotive industry, hydraulic industry and many others. surface improvement up to ra = 0,01 micron can be achieved easily. diameter starting with 1.3 mm up to 500 mm can be finished with through feed speed up to 30 m/min. depending on the workpiece. various workpiece length of 20 mm up to 20 m can be surface improved by grinding, brushing, polishing or deburring. automatic operation of the machines combined with magazines or in automatic production lines reduce the handling costs of parts. easy operation and quick belt change systems reduce the downtime. pneumatic grinding pressure control insure consistant quality. |
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Type SC 75-2000 CG
Kapacity for pipe Ř 20-100mm
Belt 75x2000mm
Motor 4,1HK
Voltage 3x400v
Rpm 3000
Contact wheel 200x75x42mm
Model Horizontal
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AP Series automatic polishers are designed for time saving purposes, when it is requested the preparation of a certain number of metallographic samples simultaneously or, where the large number of samples justifies the choice of an automatic machine.
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CBN-plated grinding tools
Our SU Formtool philosophy is to offer customers a real alternative to established suppliers of CBN-plated grinding wheels and, in particular, we see ourselves as the experts when it comes to hard finishing gears. Quality, flexibility and customer service are always number one priorities as we strive to bring you satisfaction, since only this way will we be able to fulfil our aim of being more than just an alternative.
Let us surprise you….at a glance our products include:
- CBN-plated grinding wheels for involute and special profiles, rotors and spline shafts as well as for hob and broach resharpening;
- CBN-plated worm wheels for efficient mass production of gears;
- Profile grinding wheels with fixed spindle attachments, specially design for aeronautics.
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Tailor made CBN grinding wheels for:
- Production of inserts for milling and turning
- Manufacturing of solid carbide and HSS tools
- Regrinding of cutting tools
- Saw blade grinding
- Grinding of crystal glass
Abrasives for grinding of:
- Cemented Carbide PCBN
- Cermet High Speed Steel
- Ceramics Inconel
-PCD Chromium |
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Tailor made Diamond grinding wheels for:
- Production of inserts for milling and turning
- Manufacturing of solid carbide and HSS tools
- Regrinding of cutting tools
- Saw blade grinding
- Grinding of crystal glass
Abrasives for grinding of:
- Cemented Carbide PCBN
- Cermet High Speed Steel
- Ceramics Inconel
- PCD Chromium |
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Application:
Rotor and stator of steering pump end grinding
Rotor and stator of whirl vane compressor grinding
Valve clack and connecting rod end grinding
Wheel range: 275 to 1,020mm diameter
Features:
Long tool life, high profile retention, very easily dressed and profiled, no resharpening necessary, wet grinding and high stock removal rates
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Mass production of differently sized glass sheets - float glass and laminated glass - requires reliable and cost-effective diamond tools.
TYROLIT Vincent offers a newly developed generation of metal and resin bonded cup wheels able to fulfill all the application requirements.
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With Columbia TYROLIT raises the curtain on a new generation of race and bore wheels.
Columbia by TYROLIT closes the technological gap between conventional grinding wheels and superabrasives. |
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For use with inner and outer ball track- and cage-grinding
Wheel diameter: 11 to 22.6mm
Features:
High-stock removal rates
Long dressing interval
Low grinding cost per parts
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PETER WOLTERS is a world leading manufacturer of high precision machine tools for individual applications in fine grinding, honing, lapping and polishing of flat workpieces. The product range is completed by combined grinding and brush deburring systems. which have been developed for the final surface optimisation of fine ground, fine blanked and stamped workpieces as well as special precision parts with defined edge radiusing.
The FE 700 L system is indicated by the following features:
·The linear finishing system FE 700 L is available as a stand – alone application as well as a fully automatic application combined with an PETER WOLTERS AC microLine® machine.
·The basic machine is equipped with a special sealing system between the drive/control section and the work section. Due to this fact the maintenance intervals, maintenance times and set-up costs are minimized.
·Options like the fully automatic tool wear and pressure control guarantee a constant process quality at a high level.
·Further options as automatic loading, flip over device and unloading systems are available. Also part of this is a central adjusting device which ensures short change over times for other workpiece dimension.
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Features:
Multifunction and modular:
- Automatic wheel balancing on 1 or 2 planes.
- Manual pre-balance of wheel.
- Detection of the touch between wheel-workpiece and wheel-dresser.
- Pre, in and post-process size measurement.
Menu programmable.
Operator panel:
- Local or remote graphic display, equipped with RS232 interface for hard copy function.
- HMI Windows software package for PC-CNC terminal.
Interfaces:
- RS 232 serial interface for remote programming and data up/download.
- Programmable parallel interface for remote programming, data up/download and digital I/O expansion.
- Profibus DP
- Analogue interfaces for measurement signals.
Opto-insulated and protected digital interface
Analogue signals galvanically insulated
FFT vibrations analysis.
Programmable measurement data acquisitions and recording.
Advantages:
Meets all the applications suitable to:
-increase productivity
-ensure product quality
Protection of the investment.
Cost/performing in any application.
Easy integration in any production architecture.
Remote Assistance through tele-service.
Reliable in workshops.
Reduction of machine downtime thanks to failure prevention and diagnostic.
Allows Statistical Process Control.
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Features:
Available in the following versions:
- Rack, half rack
- Shelf
- Remote panel
Digital I/O for the connection to the CNC
Unbalance measuring range from 0 to 200 µm
Maximum resolution 0.001 µm
2 balancing limits, each settable from 0.001 to 1 µm
Panel with waterproof keyboard.
Suitable for internal or external balancers with brush or no-contact collectors.
Advantages:
Price competitiveness.
Reliable in workshops.
Enhance the quality of the product.
Increase the productivity.
Suitable as a standalone unit or integrated in the CNC of the grinding machine.
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| The SBS AEMS (Acoustical Emission Monitoring System) is the latest addition to the SB-4500 product. This optional add-in card for the SBS control system offers our customers the capability to monitor their grinding process with exceptional precision. The AEMS product uses proprietary acoustic sensor technology to monitor the very high frequency signals generated on the grinding machine structure during key events in the grinding process. |
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ULTRIX - Integrated versatility: high speed and dynamics turning, milling and grinding
Available in 4 and 5 axes
Direct Drive technology for: contouring table, turning spindle, tilting table
Basement and RAM in Metalquartz: maximum stiffness and vibration damping
Gantry structure with double drives
Independent turning boring bar to increase the turning ability of the machine for the same working area
Milling and turning spindle for power removals
Automation: single or multiple pallet system
ADVANTAGES:
Reduction of the idle time of 80%
Increase of the quality and accuracy of the machined piece
Increase the competitiveness
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Filter PAK 4000 Replacement Filters:
The perfect mate for Vibra KING Vibratory chambers and bowls. We offer replacement filters from 5 to 100 micron. 5 is a finer filter and 100 lets more particles through. A 25 micron is recommended for plastic media processing and 15 micron is recommended for ceramic media processing. Filters are offered in packages of 5, 10 and 25.
Stock Codes are as follows for the items mentioned above. FP-25-10 FP-15-10. A 5 micron filter will not last as long as a 100 micron filter. |
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Maxflow combines filtration without filter aids - or, if they are required, with considerably reduced quantities of filter aids - and briquetting in a single unit. The main fields of application for Maxflow are particle filtration, the retrieval of recyclable materials and the purification of aqueous solutions.
Maxflow is available in three variants:
- The plug&play solution is a fast and effective solution to a great number of typical process requirements.
- Adaption of the individual components, for example by adding another filter disc to the unit.
- Implementation of a complete system, which can be custom adjusted to meet both known or as yet unencountered customer requirements.
GKD-CompactFiltration's Maxflow concept is a tried and tested serial product with the flexibility needed to be integrated into any customer-specific process. It has proven its efficiency in terms of meeting established standards and as a made-to-measure individual solution. Thanks to worldwide standardized parts and the global presence of GKD through six production facilities, the Maxflow system can be deployed anywhere in the world with equal efficiency. Comprehensive solutions competence, covering all stages from initial layout and dimensioning through to commissioning of the equipment and later expansion or modification to adapt it to changing production conditions, qualifies GKD-CompactFiltration as an efficient systems supplier and reliable technology partner in all stages of the process.
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PMPO filters operating on the market for many years and now are produced with an innovative system, which is the synthesis of the large experience acquired resolving a great variety of filtration problems of the cooling oils used in machine-tools.
Thanks to the fine degree of filtration obtained (up to 5 microns) the potential of machine-tools is enhanced.
With the NEW ECO GRINDING environment-friendly plants, we have succeeded in maintaining all the advantages of a cartridge filtering system, eliminating the disadvantages. |
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- Extend wheel life by as much as 400%
- Reduce cycle times by a much as 25%
- Eliminate existing maintenance cost (filters, cartridges, paper rolls, pre-coat)
- Increase machine up-time
- Reduce disposal cost
Major advancements in manufacturing have taken place in recent years with machine tools offering such features as increased accuracy, faster cycle times and untended operation. Filtration however has long been a misunderstood and neglected component of the machining process. This has led to rising maintenance and disposal costs and contributed to less than optimal machining efficiency. Already used in grinding operations throughout Europe, the Transor Filter provides the finest in filtration, providing benefits that are not present in cartridges, paper roll or centrifuge systems.
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