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Fitting Tool FT 33
For careful mounting of roller bearings on shafts and cases. Universal use for bearings with a bore diameter from 10 to 50 mm. Easily carried in a handy case, including a recoil-free hammer.
3 Impact sleeves and 33 impact rings
No mechanical damage of the bearing
Also suitable for the mounting of sleeves, sealing rings, pulleys and so forth
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EDDYTHERM® induction heaters offer the ideal solution for fast, accurate, safe and efficient heating and perfect demagnetization of bearings, couplings, gears and other shrink-fitted parts. A wide range of models offers just the right capacity for nearly any size of workpiece
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SKF Bearing fitting tool kit TMFT 36T
TMFT 36, contains 36 impact rings, 3 impact sleeves and a dead-blow hammer packed in a carrying case.
The impact rings are made of high-impact modified polyamide.
The impact sleeves are made of glass fibre-reinforced, high-impact modified polyamide, which is super-tough, strong and lightweight.
The dead-blow hammer has nylon faces and is steel-shot loaded for maximum impact. The welded-on steel handle, with comfortable rubber-grip for good handling, absorbs shock and vibration.
In addition to mounting bearings, the TMFT 36 is also suitable for mounting other components such as bushings, seals and pulleys.
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FAG mounting tool sets allow cost-effective and safe mounting of rolling bearings with bore diameters of 10 to 50 mm or outside diameters of 16 to 110 mm. They can also be used to easily mount sleeves, intermediate rings, seals and similar parts. Tightly fitted inner rings can be driven onto the shaft or outer ring into the housing bore by hitting the mounting sleeve with the hammer. This prevents the mounting forces being transmitted through the rolling elements and raceways, which can lead to damage. The carefully matched FAG precision parts ensure that the forces are uniformly transmitted to the side faces of the bearing rings.
Great care is also required during dismounting. The extraction tool must always be applied to the ring to be removed. Mechanical FAG extractors can be used to dismount small rolling earings up to approx. 100 mm bore diameter that are located with a tight fit on a shaft or in a housing. The extraction force is normally applied by means of a threaded spindle. A hydraulic spindle facilitates work with hydraulic FAG extractors for larger rolling bearings. Extraction forces of up to 400 kN (40 tonnes) can be generated in this case.
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The tooling can be used with nearly all tool and press systems. Standardised components are used normally. This allows very rapid individual setting up of punch blocks and dies. The simple and intelligent construction guarantees reliable function of all system components. Due to the variable options of feeding techniques this system is suitable for small-batch and large-series facilities.
The versatility of applications, the profitableness, and the efficiency of the processing method, as well as the multitude of adcantages compared with traditional joining techniques make more and more users all over the world to rely on this unique system.
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Clinch studs are inserted through pre-pierced sheets into clinch dies. Initially the hole in the sheet is widened by the calibrating collar. After that, the clinch stud is precentred by means of the calibrating collar. Finally, the sheet material is forced into the annular groove and the Torx locking feature is pressed in. A very high loadcarrying capacity is achieved by means of the patented underhead geometry.
The reduction of production stages and of energy consumption results in considerable cost savings. An additional advantage is the possibility of processing several clinch studs in a single stage.
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Pace1 Press
Pace1 Press is the first battery operated pre-assembling machine for cutting rings. It's weight is only 7kg and that makes it very easy to use. It is designed for 6-42mm pipes and there is plenty of force even for stainless steel assemblies. Pressure is fully adjustable. Machine has been tested with all leading cutting ring and fitting solutions on the market.
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Pace1 Press
Pace1 Press is the first battery operated pre-assembling machine for cutting rings. It's weight is only 7kg and that makes it very easy to use. It is designed for 6-42mm pipes and there is plenty of force even for stainless steel assemblies. Pressure is fully adjustable. Machine has been tested with all leading cutting ring and fitting solutions on the market.
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Pace1 Press
Light, but extremely powerful.
Designed for hydraulic and sprinkler pipes
(also High Fog) installations.
Easy and simple to use: Socket change and pressure adjustment take just few seconds.
Easy to move around with the shoulder strap, that also
reduces stress on arms.
Revolutionary technology protected by several global patents.
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Pace1 Press
Pace1 Press is the first battery operated pre-assembling machine for cutting rings. It's weight is only 7kg and that makes it very easy to use. It is designed for 6-42mm pipes and there is plenty of force even for stainless steel assemblies. Pressure is fully adjustable. Machine has been tested with all leading cutting ring and fitting solutions on the market.
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Deublin Coolant Unions are avilable for speeds up to 50,000 rpm and pressures up to 210 bar. They are available with integral ball bearings and in bearingless configurations. In addition, some feature patented "Pop-Off", and "AutoSense" technology making the coolant unions suitable for coolant, MQL and air applications.
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Rotating union designed for high pressure and slow rotation speed.
Max. pressure (in Bar) From 450 Bar up to 600 Bar according to diameter
Materials
Tube and body in chromium steel, deep treated and coating with zinc
in a dichromate bath
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DSTI's line of SE Series rotary unions are suitable for use in harsh environments. These compact assemblies have a maximum pressure rating of 510 bar, and are suitable for hydraulic oil, air, vacuum & coolant transfer. All of the SE Series rotary unions are available with integrated electrical slip rings for power & data transfer. The slip rings can be protected with a sealed aluminum cover if needed.
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MID has developed a new variable geometry coupling, which can swivel through 360 degrees: the DynaVariacor®. This internationally patented system provides in particular complete flexibility for use with all types of pneumatic tools and appliances.
The coupling is robust, light and compact; it reduces wear and avoids coiling of the feed hose. This coupling enables increased precision of movement of the tool by reducing the handling force required by the user, due to the relative rigidity of the feed pipes. Operator comfort is improved. The DynaVariacor® products have useful features: the interior cross-section of the coupling remains constant at all angles, so pressure loss is minimised and flow rates are naturally optimum.
The system is available in several sizes and fittings for a variety of uses: small industrial hand tools such as impact wrenches, grinders, drills, screw guns and riveting machines as well as equipment of larger size and power such as nail guns, staplers, disc sanders, pneumatic drills, compacting machines and special equipment.
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- Quick and easy installation (even on existing molds).
- Return of the ejector plate is assured.
- Part ejector plate is assured.
- Coupling is obtained in any position, disconnecting is after the ejector plate is fully returned.
- Fast acting up to 30 strokes/minute.
- No wearing parts.
- Can be used on all injection machines equipped with hydraulic or mechanical ejection.
- Set-up time can be greatly reduced.
- Reduce noise on machines with mechanical knockouts.
- Especially suited for injection machines that do not have easy access to the ejector plate.
- Allows for center ejection to be tied in.
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CPI QUICK COUPLINGS FOR MOULD TEMPERATURE CONTROL
Straight-through standard profile CPI quick couplings
- Fast, automatic and reliable. Connect and disconnect with just one hand.
- 2 diameters (8 mm & 12 mm, full flow) offer maximum flow rates in a small body.
- Traight-through design eliminates all risk of scale buildup.
Applications :
- Mould temperature control on thermoplastic injection-moulding machines and zamak or aluminium die casting equipment.
- Cold water, refrigerated water or hot water circuits.
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Standard sizes are available as small as 50 mm in diameter and as large as 1500 mm in diameter. 3 piece Hirth gears are available as well as custom designed gears.
Milling of Teeth
The gears are rough machined, thermally annealed, semi-finished machined with a roughing of the Hirth Teeth and finally thermally stressed relieved.
Grinding of the Teeth
The diameters and faces are rough ground with the teeth being induction hardened to a RC58 +2 surface hardness using Danobat CNC grinders.
Grinding of the Surface
The gears are precision ground again on their faces, both inside and outside diameters using ELB and Voumard grinders.
Final Grinding & Inspection
The Hirth teeth are semi-finished ground, unclamped and then reclamped for a final ground holding extreme accuracies on new Magerle CNC grinder.
Matching Hirth type face gears are ground parallel to .002mm (.00008") or better using ELB grinders and inspected on Rank Taylor Hobson and Sip Mul 300 measurement machines.
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Assembly System
PowerMACS 4000 with QST Nutrunners
Controller
The Atlas Copco Power MACS 4000(Monitoring And Control System) tightening controller represents the pinnacle of fixtured fastening control and a new generation of upgradeable controllers. Intuitive monitoring and communication capabilities combined with advanced management programs allow processes to be fine-tuned and productivity hurdles to be overcome.
Nutrunner
Outstanding speed characteristics with retained accuracy, high durability and increased up-time embodied in a robust design make the QST nutrunners well prepared for the markets toughest demands. QST is easy to integrate in fixtures such as the Atlas Copco Express Mechanics and our Application Centres have vast experience in integrating our spindles into many different types of fixtured solutions all over the world.
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