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Among order picking installations that work according to the operator-to-goods principle, live storage is on the increase.
Higher investment costs are more than compensated by improvements in efficiency.
The subdivision of the total order picking area in several picking zones, the utilisation of sophisticated loading and retrieval technology and computer monitoring by modern warehouse management software make this storage/order picking system an economic benefit.
Advantages of the system
storage according to the FIFO principle (first - first out)
easy control of production batches and sell-by dates
considerable reduction of travel times
excellent overview of all references on stock
increased productivity due to separate loading and order picking aisles
space savings of up to 30 %
loading and retrieval can be done by automatic stacker cranes |
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Pallet live storage systems play an increasingly important role in warehousing and storage technology, as users recognise their potential for improving efficiency. In the past, pallet live storage was mainly installed as a buffer store in the production area as well as in warehouses and despatch areas. Today, there is a strong tendency towards using the pallet live storage system for order picking because the FIFI principle is strictly main-tained. An equally interesting option is push-back pallet racking which allows compact storage according to the LIFO principle.
The system specific compact lane configuration in with as well as in height results in a high storage density and thus in an optimum utilisation of available warehouse volume.
With pallet live storage, floor space utilisation is 60% higher than with conventional racking. Moreover, constant availability of stock avoids idle times. |
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| A dynamic "first in first out" system to aid order picking and simplify handling from cartons to pallets |
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| Each order requests a minimum order value of USD12,500. Otherwise extra handling fee of USD200 per order will be charged. |
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The customized Rexroth Flow Rack System is a versatile way to supply materials and containers in a manner best-suited to your production.
The Flow Rack System can be used as a "supermarket shelf" as well as to supply containers (kanban) directly at the workstation.
You can select your optimal system from diverse conveyor media and designs. As a result, you maximize your flexibility and efficiency.
As a supplement to all this, Rexroth also offers a comprehensive full program to supply materials for your production and at workstations:
- Commissioned materials can be flexibly and easily transported from storage to the workstation via material shuttles
- Small parts are ergonomically positioned in the work area with the help of grab containers
- Large and heavy containers are positioned at optimal grab heights with a case lifter
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Flow-Through Storage Track: FIFO
First come, first served. The goods are stored moveable on rollers and will be moved to the picking point alone by means of gravity.
Simple control of dates of use
No EDP control system, the principal is self-running
Short operator distances for order picking
Space saving compared to other storage systems
The physical separation of replenishing an retrieval optimises the sequence of operations and the use of space.
Permanently high rate of restocking on the retrieval side: goods move by themselves
Buffer Storage Track: LIFO
The LIFO-principle: the last will be the first. So the goods will be picked that have been stored last. Up to six pallets, each 1000 kg, can be inserted by means of forklifts. As normally a seperation and breaking is not necessary it is cheaper than flow-through tracks.
The advantage of the LIFO-principle is the optimal use of the space.The filling point is as well the picking point. So the shelf modules can be mounted with its back to a wall.
Upon request we supply the track incl. frame! |
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In order to increase the profitability of your warehouse, the optimal use of existing capacities is necessary. Therefore customized solutions are required which often complete the whole concept by a clever combination of the shelving systems.
META flow rack systems proved their value where flexibility, performance and profitability is necessary.
The frequency of use compared to conventional rack systems is at approx. 60% and the economy of space is up to 30%.
Essential advantages of the META MULTILINE® flow racks:
- Higher storage capacity
- Increase of the transshipping performance
- Self-conveyance of goods
- Higher access possibility
- Reduction of transit times and working hours and thus cost savings
- Separate loading and unloading paths
- Improvement of the work flow
- Supporting rack construction from the proven META MULTIPAL® system
Whether you use META MULTILINE® S as flow rack according to the FIFO principle (First In First Out) or as push back rack according to the LIFO principle (Last In First Out), the pallets are always at hand.
Two service passages are maximum required and the storage room is reduced by 30% of the room, which is necessary for a conventional pallet system.
In META MULTILINE® L racks your goods are compactly stocked in transport containers. They flow automatically into the picking area and can be taken from here ergonomically. |
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ShelfTRACK carton flow is the original full-width-roller track that replaces existing plastic wheel tracks. "Drop-in" design for fast, easy installation in your flow rack shelves.
ShelfTRACK full-width rollers provide total carton support and superior flow. Rugged steel side channels and axles, and aluminum rollers withstand tough handling in any environment. Backed by a Seven Year Warranty.
Maintenance-Free: ShelfTRACK eliminates the high cost of replacing damaged plastic wheel tracks without altering your shelves or rack structure.
Track Length: ShelfTRACK sections are available in "to-the-inch" cut lengths from 3' to 12'. To determine track length required, measure the length of the plastic wheel lanes to be replaced or measure the clear distance between the inside of the shelf's back angle and the inside of the front angle. Sections can be spliced end-to-end to create longer runs. |
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Live racking is fitted with a slightly-inclined gravity flow rack which allows the pallets to slide down to the other side at a controlled pace thanks to gravity.
Advantages:
- Enables perfect pallet turnover (FIFO SYSTEM).
- Maximum capacity as storage system is compact.
- Time and space saved in pallet handling.
This is an ideal system for warehouses of perishable goods, although it can also be used in any industry or distribution business (food, car and pharmaceutical industries, chemicals, etc.).
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The distinction between related companies lies in decisive details and lets them develop in totally different directions. Based on standard solutions, our made-to-measure pallet stores take account of individual structures and the potential for future development in your company. Regardless of whether they are designed in the form of a silo, selfsupporting with roof and walls or installed in a hall, our pallet stores can be flexibly expanded and permit single or multiple storage depths up to a maximum height of 30 metres.
Advantages:
- Compact construction up to 30 metres high
- Single or multiple storage depths
- State-of-the-art handling systems ensure rapid access times
- Flexible expansion, modular design
- Can also be realized with roof and walls |
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DeepLane™ FIFO Storage Systems
That Increase Your Warehouse Capacity
A First In, First Out (FIFO) pallet flow storage system can double or triple the capacity of a warehouse. This alternative to drive-in, static racks or storing pallets on the floor is ideal for freezer warehouses, food distribution centers and storage of high-volume consumer goods.
Advantages of DeepLane™ FIFO system:
FIFO inventory control
Minimizes warehousing and handling costs
Maximizes warehouse capacity / cubic storage space utilization
Operates in temperature range -30F to 150 F
Flow Rails are composed of:
Standard flow rails constructed from 4" x 1" galvanized steel with flow wheels mounted in a single or double staggered configuration
3" diameter flow wheels are fully-spoked
Cast aluminum flow wheels are available for impact protection
DeepLane™ Centrifugal Speed Controllers (Brakes) are composed of:
All steel gears to maximize performance and life of mechanism
Oil impregnated bronze bushings at all shaft locations provide maximum support and guarantee precise gear alignment
No springs or mechanical adjustment required - Westfalia's brake tire maximizes pallet engagement by compressing and taking shape of the bottom board surface, conforming to the shape of warped or cracked bottom boards |
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Storage space gain by removing the aisle number.
- This system is also used for FIFO running (First In, First Out)
- Productivity gain
- Easy order preparation
- Important costs saving
- Safe use.
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CARENAL is a system of simple, flexible and economic construction composed of elements adapted for these applications by always seeking the practical and advantageous versions of a rational system.
Applications: dynamic storage FIFO (fixed and mobile), storerooms, work station, auxiliaries of the services industrial, service roads of assembly, various
For these applications the systems Kan Ban proved to modernize the work conditions and also to rationalize the methods of logistics.
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Quadral :
Lateral Filing and Storage Movable Systems
Trying to increase your space using efficient filing and storing methods can be quite a challenge that many of you have been unable to meet.
Have you been searching for a storage shelving system with maximum filing capacity that can be adapted to restricted available space? Montel's Quadral, a leading high-density filing and storage system, is what you are looking for.
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The dynamic or stacking MRK pallet storage system lets you set up LIFO (last in, first out) or FIFO (first in, first out) systems for any kind of storage requirements.
MRK Stack Racking Storage:
Its "corridor" structure optimises volumes and surfaces, reducing service aisles and increasing storage volume by 80%. This storage system is adapted to LIFO stock management systems.
MRK Dynamic Storage:
By eliminating service aisles, the MRK increases available storage space, optimises FIFO stock management, enhances productivity, assures more compact storage for easier order preparing operations, and reduces operating costs while providing increased safety of use.
The use of this storage system is simplicity itself: The pallets are moved by gravity from the loading area to the retrieval area, reducing travel time and the risk of errors.
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| ... products without technical information |
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Among order picking installations that work according to the operator-to-goods principle, live storage is on the increase.
Higher investment costs are more than compensated by improvements in efficiency.
The subdivision of the total order picking area in several picking zones, the utilisation of sophisticated loading and retrieval technology and computer monitoring by modern warehouse management software make this storage/order picking system an economic benefit.
Advantages of the system
storage according to the FIFO principle (first - first out)
easy control of production batches and sell-by dates
considerable reduction of travel times
excellent overview of all references on stock
increased productivity due to separate loading and order picking aisles
space savings of up to 30 %
loading and retrieval can be done by automatic stacker cranes |
|
Pallet live storage systems play an increasingly important role in warehousing and storage technology, as users recognise their potential for improving efficiency. In the past, pallet live storage was mainly installed as a buffer store in the production area as well as in warehouses and despatch areas. Today, there is a strong tendency towards using the pallet live storage system for order picking because the FIFI principle is strictly main-tained. An equally interesting option is push-back pallet racking which allows compact storage according to the LIFO principle.
The system specific compact lane configuration in with as well as in height results in a high storage density and thus in an optimum utilisation of available warehouse volume.
With pallet live storage, floor space utilisation is 60% higher than with conventional racking. Moreover, constant availability of stock avoids idle times. |
|
Live racking is fitted with a slightly-inclined gravity flow rack which allows the pallets to slide down to the other side at a controlled pace thanks to gravity.
Advantages:
- Enables perfect pallet turnover (FIFO SYSTEM).
- Maximum capacity as storage system is compact.
- Time and space saved in pallet handling.
This is an ideal system for warehouses of perishable goods, although it can also be used in any industry or distribution business (food, car and pharmaceutical industries, chemicals, etc.).
|
|
The distinction between related companies lies in decisive details and lets them develop in totally different directions. Based on standard solutions, our made-to-measure pallet stores take account of individual structures and the potential for future development in your company. Regardless of whether they are designed in the form of a silo, selfsupporting with roof and walls or installed in a hall, our pallet stores can be flexibly expanded and permit single or multiple storage depths up to a maximum height of 30 metres.
Advantages:
- Compact construction up to 30 metres high
- Single or multiple storage depths
- State-of-the-art handling systems ensure rapid access times
- Flexible expansion, modular design
- Can also be realized with roof and walls |
|
DeepLane™ FIFO Storage Systems
That Increase Your Warehouse Capacity
A First In, First Out (FIFO) pallet flow storage system can double or triple the capacity of a warehouse. This alternative to drive-in, static racks or storing pallets on the floor is ideal for freezer warehouses, food distribution centers and storage of high-volume consumer goods.
Advantages of DeepLane™ FIFO system:
FIFO inventory control
Minimizes warehousing and handling costs
Maximizes warehouse capacity / cubic storage space utilization
Operates in temperature range -30F to 150 F
Flow Rails are composed of:
Standard flow rails constructed from 4" x 1" galvanized steel with flow wheels mounted in a single or double staggered configuration
3" diameter flow wheels are fully-spoked
Cast aluminum flow wheels are available for impact protection
DeepLane™ Centrifugal Speed Controllers (Brakes) are composed of:
All steel gears to maximize performance and life of mechanism
Oil impregnated bronze bushings at all shaft locations provide maximum support and guarantee precise gear alignment
No springs or mechanical adjustment required - Westfalia's brake tire maximizes pallet engagement by compressing and taking shape of the bottom board surface, conforming to the shape of warped or cracked bottom boards |
|
The dynamic or stacking MRK pallet storage system lets you set up LIFO (last in, first out) or FIFO (first in, first out) systems for any kind of storage requirements.
MRK Stack Racking Storage:
Its "corridor" structure optimises volumes and surfaces, reducing service aisles and increasing storage volume by 80%. This storage system is adapted to LIFO stock management systems.
MRK Dynamic Storage:
By eliminating service aisles, the MRK increases available storage space, optimises FIFO stock management, enhances productivity, assures more compact storage for easier order preparing operations, and reduces operating costs while providing increased safety of use.
The use of this storage system is simplicity itself: The pallets are moved by gravity from the loading area to the retrieval area, reducing travel time and the risk of errors.
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