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Shelving for live picking is made up of slightly inclined platforms of wheels and rollers on which the goods are deposited at one end. They then slide down on their own until the far end, positioned at the exit aisle.
This guarantees the perfect turnover of the product, avoids interference in replacement and pick-up tasks and speeds up order preparation.
Advantages
- Perfect turnover of products (FIFO system - first box in, is the first box out).
- Higher numbers of article types in the shelving units.
- Reduction in order preparation time.
- More storage space.
- This storage system is ideal for a wide range of sectors, from warehouses storing mass consumer goods, pharmaceuticals, cosmetics, computer goods, spare and parts for cars amongst others.
Pick-to-light system
This automated system is connected to the warehouse management system for the preparation of orders without the need to raise manual paperwork. This reduces errors and increases the speed of operations.
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The goal of live storage is to lower costs through the optimization of operational sequences. The flow beds can be adjusted to allow you to adapt the width and depth. Easy handling is ensured by angled flowbed chutes, guide rails and roller tracks.
Live Storage from SSI Schaefer
Live storage systems were conceived to fit in with the principle of "First in first out", so that it could provide a trouble free operational sequence on assembly lines. According to the kanban principle it is immediately recognizable what and when is needed.
The progressive frame system make it possible to shape the flow beds and the large range of accessories help solve a variety of storage problems.
Variable heights can be selected with the moveable cross beams and can be adjusted to fit the item being handled.
The KDR Live Storage System is charaterised by the quick and easy way it can be ergonomically adjusted to fit any indivudual requirement. The easy slot-in attachment of additional internal cross supports allows laod capacity to be increased at any time. For heavy industrial use, roller tracks with steel axles can be used.
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ShelfTRACK carton flow is the original full-width-roller track that replaces existing plastic wheel tracks. "Drop-in" design for fast, easy installation in your flow rack shelves.
ShelfTRACK full-width rollers provide total carton support and superior flow. Rugged steel side channels and axles, and aluminum rollers withstand tough handling in any environment. Backed by a Seven Year Warranty.
Maintenance-Free: ShelfTRACK eliminates the high cost of replacing damaged plastic wheel tracks without altering your shelves or rack structure.
Track Length: ShelfTRACK sections are available in "to-the-inch" cut lengths from 3' to 12'. To determine track length required, measure the length of the plastic wheel lanes to be replaced or measure the clear distance between the inside of the shelf's back angle and the inside of the front angle. Sections can be spliced end-to-end to create longer runs.
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Among order picking installations that work according to the operator-to-goods principle, live storage is on the increase.
Higher investment costs are more than compensated by improvements in efficiency.
The subdivision of the total order picking area in several picking zones, the utilisation of sophisticated loading and retrieval technology and computer monitoring by modern warehouse management software make this storage/order picking system an economic benefit.
Advantages of the system
storage according to the FIFO principle (first - first out)
easy control of production batches and sell-by dates
considerable reduction of travel times
excellent overview of all references on stock
increased productivity due to separate loading and order picking aisles
space savings of up to 30 %
loading and retrieval can be done by automatic stacker cranes
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Pallet live storage systems play an increasingly important role in warehousing and storage technology, as users recognise their potential for improving efficiency. In the past, pallet live storage was mainly installed as a buffer store in the production area as well as in warehouses and despatch areas. Today, there is a strong tendency towards using the pallet live storage system for order picking because the FIFI principle is strictly main-tained. An equally interesting option is push-back pallet racking which allows compact storage according to the LIFO principle.
The system specific compact lane configuration in with as well as in height results in a high storage density and thus in an optimum utilisation of available warehouse volume.
With pallet live storage, floor space utilisation is 60% higher than with conventional racking. Moreover, constant availability of stock avoids idle times.
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Live racking is fitted with a slightly-inclined gravity flow rack which allows the pallets to slide down to the other side at a controlled pace thanks to gravity.
Advantages:
- Enables perfect pallet turnover (FIFO SYSTEM).
- Maximum capacity as storage system is compact.
- Time and space saved in pallet handling.
This is an ideal system for warehouses of perishable goods, although it can also be used in any industry or distribution business (food, car and pharmaceutical industries, chemicals, etc.).
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Ridg-U-Rak's Horizontal Pallet Transfer System provides you with a reliable, uninterrupted flow of product without the disadvantages of gravity flow systems. Pallets proceed at a controlled safe forward speed. No incline means no wasted vertical space at the input end and no need for jam-susceptible braking systems. Also eliminated is the fear of runaway pallet loads which can fly off the end of a conventional flow system. What's more, Ridg-U-Rak's patent-pending design permits virtually unlimited lane depth
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Flow-Through Storage Track: FIFO
First come, first served. The goods are stored moveable on rollers and will be moved to the picking point alone by means of gravity.
Simple control of dates of use
No EDP control system, the principal is self-running
Short operator distances for order picking
Space saving compared to other storage systems
The physical separation of replenishing an retrieval optimises the sequence of operations and the use of space.
Permanently high rate of restocking on the retrieval side: goods move by themselves
Buffer Storage Track: LIFO
The LIFO-principle: the last will be the first. So the goods will be picked that have been stored last. Up to six pallets, each 1000 kg, can be inserted by means of forklifts. As normally a seperation and breaking is not necessary it is cheaper than flow-through tracks.
The advantage of the LIFO-principle is the optimal use of the space.The filling point is as well the picking point. So the shelf modules can be mounted with its back to a wall.
Upon request we supply the track incl. frame!
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Dynamic Storage is an Interroll division for logistic solutions in distribution centers - the "heart of logistics". Interroll flow storage technology is the fastest and most effective system for dynamic warehousing and the distribution of assorted products. There is no other distribution system, that is so easy to operate and offers such a short pay back time.
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WIRED™
High-Density Powered Mobile Storage Systems
Inspired and engineered to provide innovative storage and filing solutions for modern workspace environments, the innovative WIRED™ high-density powered mobile storage system significantly allows greater storage capacity. With refined aesthetic and inherent design flexibility, the WIRED™ powered system distinctive functionality and appearance is unlike any other high-density powered mobile storage system line.
Thriving on continuous product innovation solutions for today’s evolving storage needs in its marketplace, Montel’s WIRED™ high-density powered mobile storage system offers the following features:
- PowerTrack™ ground embedded wiring (Patent No.: 6,845,721)
- ePulse™ Remote Monitoring
- Full Coverage Human Presence Detector
- Aisle Entry Sensor
- Sturdy Zinc Housing Floor-Level Safety Sweep (Both sides of the carriage)
- Non-Contact Distance Infrared Sensor
- Automatic battery backup override
Building on its innovative capabilities, the WIRED™'s new PowerTrack™ was developed to optimize space conservation by concealing the power wiring in the floor tracks, thus eliminating dangling scissor arms or pantographs between the mobile units. The new PowerTracks™ also bring:
- Greater space conservation
- Low maintenance
- Flexibility to create aisles of various widths
- Aisle Obstructions free for tall people or when using a ladder
- Convenience when ceilings are low
- Unparalleled visual aesthetics
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Drawer storage walls
Drawer storage walls combine all the advantages of drawer cabinets and simple shelving systems. Drawers, pull-out and adjustable shelves can be combined in drawer storage walls.
Heavy duty pull-out shelving systems
Heavy duty pull-out shelving systems are ideally suited to store heavy goods and for loading using lifting gear.
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Carton Flow
Interroll's new Carton Flow Storage system provides solutions for virtually every order-picking operation. Easily tailored, this product minimizes operator fatigue and maximizes efficiency.
- Travel distances are dramatically reduced
- Increase picking performance by up to 75%
- Ergonomically designed for fast efficient access
- Maximize existing floor space
- Stock rotation is automatic and accurate
- No enery consumption
- No maintenance costs
- Fast and simple installation
- Reliable and consistent flow through
Beds with end stop
Beds with drop-out tray 5°
Beds with drop-out tray 15°
Beds with adjustable drop-out tray 0/30°
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Dynamic Storage flow storage for universal use with short pay-back time
Dynamic Storage systems and distribution centers are used in all industries: car industry, electronics, despatch of toys, pharmaceutical and cosmetics distribution, in construction materials, beverages and food distribution, etc.
The reference list includes brands as Coca-Cola, Henniez, Daimler-Chrysler, Varta, Dyson, Vespa, Bosch, Schwarzkopf, Toys'R'us, Canon , Texas Instruments etc.
The pay-back time is usually between 18 and 36 month. Additionally there are many advantages, as low maintenance, high performance, space saving, ease of control and organization, high degree of disposal, low cost and high turn over.
The rollers are especially developed for flow storage systems. The rollers used in Dynamic Storage are 60 mm diameter. Roller pitch and incline is adjusted to the goods handeld. The system guarantees the parallel smooth running of the heavy pallets - also within long lanes, which can contain up to 50 pallets.
A safety separator at the end of the lanes holds the accumulated load of several tons and allows only one pallet to flow smoothly and securely to the withdrawal place.
A speed controller, integrated in a roller regulates the running speed of each pallet position to a maximum of 0.3 m/s.
Control: The computer knows naturally how much and where goods are going in and out and where they are stored and controls the order picking and guides the operators.
The Interface to other systems and LAN is very simple.
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DeepLane™ FIFO Storage Systems
That Increase Your Warehouse Capacity
A First In, First Out (FIFO) pallet flow storage system can double or triple the capacity of a warehouse. This alternative to drive-in, static racks or storing pallets on the floor is ideal for freezer warehouses, food distribution centers and storage of high-volume consumer goods.
Advantages of DeepLane™ FIFO system:
FIFO inventory control
Minimizes warehousing and handling costs
Maximizes warehouse capacity / cubic storage space utilization
Operates in temperature range -30F to 150 F
Flow Rails are composed of:
Standard flow rails constructed from 4" x 1" galvanized steel with flow wheels mounted in a single or double staggered configuration
3" diameter flow wheels are fully-spoked
Cast aluminum flow wheels are available for impact protection
DeepLane™ Centrifugal Speed Controllers (Brakes) are composed of:
All steel gears to maximize performance and life of mechanism
Oil impregnated bronze bushings at all shaft locations provide maximum support and guarantee precise gear alignment
No springs or mechanical adjustment required - Westfalia's brake tire maximizes pallet engagement by compressing and taking shape of the bottom board surface, conforming to the shape of warped or cracked bottom boards
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The customized Rexroth Flow Rack System is a versatile way to supply materials and containers in a manner best-suited to your production.
The Flow Rack System can be used as a "supermarket shelf" as well as to supply containers (kanban) directly at the workstation.
You can select your optimal system from diverse conveyor media and designs. As a result, you maximize your flexibility and efficiency.
As a supplement to all this, Rexroth also offers a comprehensive full program to supply materials for your production and at workstations:
- Commissioned materials can be flexibly and easily transported from storage to the workstation via material shuttles
- Small parts are ergonomically positioned in the work area with the help of grab containers
- Large and heavy containers are positioned at optimal grab heights with a case lifter
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Interroll introduce the first Cart Push Back with 6 pallets deep.
Push Back can be used to give high density storage in Last-In-First-Out (LIFO) configurations up to 6 deep.
It is unique, robust and flexible to enable use in a variety of applications while remaining very cost effective. It's fully galvanised and painted design enables use in cold stores as standard.
Linked carts
Lift-out protectors
Flanged steel wheels
Low profile
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Flex Flow - Combined storage, conveyor and picking racks
Interroll Flex Flow, the flow rack featuring dynamic storage technology, guarantees optimised space utilisation, faster access to stored goods and materials, as well as ergonomically improved storage and picking processes. Specially designed for Kanban systems and production stations at assembly lines, Interroll Flex Flow is capable of storing over 50 individual product items - offering maximum availability in a dynamic setting.
Managing the growing diversity of parts and product variants
Interroll Flex Flow is the answer to an issue that has become of growing importance to many industries - the trend away from standardised items towards more customised mass-market products.
Picking racks go dynamic
The items are placed into the containers (cartons, trays, plastic totes) manually from the rear loading side.
The system is centred entirely around the First In First Out (FIFO) principle: the first items stored are automatically the first to be picked on demand.
Modular solution for superior flexibility and efficiency
Interroll Flex Flow is a modular solution tailored specifically to processes involving a diverse range of parts and components in moderate quantities.
It can be extended and adjusted to meet a host of different requirements. The height, depth and width of the flow rack can be tailored to various fields of application (including cleanroom applications) and a range of different load specifications.
Unique roller tracks
The type of rack tube used will depend to a large extent on the specific area of application. Tubes with a diameter of 28 mm and lengths of 2000 mm or 4000 mm are available for this purpose, either in stainless steel or with a PVC coating.
Flexibility by name and by nature
The rack can be equipped with swivel castors (with or without brake) for fast and efficient relocation.
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Floway® track
Roller tracks from Interroll have what it takes to convey featherweights as well as heavy weights, reliably and qui etly from the input end to various order-picking stations – year in, year out, maintenance free. This combination of features is truly unique. The staggered arrange ment of the components increas es the load capacity of our roller tracks even further.
This unique track is the only one in the world that incorporates qualities from all the other tracks on the market today. Also it is the only track
designed not to open; even under heavy loads.
- Floway® track cannot open under heavy loads.
- High capacity rollers made from High Density polyethylene.
- Electro-zinc plated profile that will not distort under a load.
- Bearing, rotates on steel stub axle.
- Operating temperature: –31°F to 104°F/–35°C to 40°C.
-Max. load per bearing, static: 26 lbs / 12 daN, dynamic (moving 1.6 f/s / 0.5 m/s): 18 lbs / 8 daN.
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Leak Test Manager is the valid instrument placed side by side to the leak test product line; its essential applicative functions are:
Test management
The possibility to formulate all the instrument parameters, to manage the start-stop test functions and to visualize the result of the same one, allow to have the complete control on PC of the seal tests instrumentation.
Detailed test visualization
The graphical visualization of the test pressure development in relation to the test time, with graphic amplification during the test phase, allow to execute one first detailed analysis about the leak, in order to estimate the nature of the same one.
Tests data archiving
The software allows to register the parameters about the executed tests and the data worked out by the operator (operator, product code…), and it can choose to register all of them or only those concerning tests with desired results.
The data archiving develops in Database Access or in Excel electronic spreadsheet.
Tests print
The software, at the end of test, prints the data concerning the executed test. It is possible to choose between the print activation or deactivation, otherwise activate the same one only for the tests types with desired results.
Re-Test management
Leak Test Manager allows to manage the new proof of the piece with leaks rates in conformity limit, putting in evidence in files and prints that it is not a new proof, but a further control of the same component.
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Leak Test Manager is the valid instrument placed side by side to the leak test product line; its essential applicative functions are:
Test management
The possibility to formulate all the instrument parameters, to manage the start-stop test functions and to visualize the result of the same one, allow to have the complete control on PC of the seal tests instrumentation.
Detailed test visualization
The graphical visualization of the test pressure development in relation to the test time, with graphic amplification during the test phase, allow to execute one first detailed analysis about the leak, in order to estimate the nature of the same one.
Tests data archiving
The software allows to register the parameters about the executed tests and the data worked out by the operator (operator, product code…), and it can choose to register all of them or only those concerning tests with desired results.
The data archiving develops in Database Access or in Excel electronic spreadsheet.
Tests print
The software, at the end of test, prints the data concerning the executed test. It is possible to choose between the print activation or deactivation, otherwise activate the same one only for the tests types with desired results.
Re-Test management
Leak Test Manager allows to manage the new proof of the piece with leaks rates in conformity limit, putting in evidence in files and prints that it is not a new proof, but a further control of the same component.
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