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Extruded finned tubes
At the heart of most Thermofin heat exchangers’ technology lies Thermofin’s aluminium extruded finned tubes, they are the lead actors on which rests the efficiency and longevity of our units. Their particular design (mono or bimetal) provides great resistance (fin stiffness) as well as exceptional heat transfer characteristics (longevity, temperature range). The mechanical bond joining liner tubes and aluminium wall insures no corrosion occurs between fin and tube, a key factor in permitting the delivery of the specified duty by your heat exchanger, it also offers superior durability.
Heat pipes
Based on Thermofin’s extruded fin tube technology, our selection of heat pipes is designed to suit the need of the Original Equipment Manufacturer. Whether they be bent in ‘U’ shape or equipped with end fitting to facilitate their filling, Thermofin’s heat pipe designs are devoted to match your thermal and geometrical requirements. Their superior thermal performance is partly linked to the fintube inside capillary surface, created during the tube manufacture, this surface promotes the refrigerant migration.
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Heat Pipe Heat Exchanger Core Technology
Heat pipe core units are a flexible thermal management system used to interface with duct work and other customized applications. Fin stacks can be tailored to accommodate different air velocities in the ambient and internal loops. All heat pipe core units provide a NEMA 4 and NEMA 12 compliant seal to separate the two air streams. Our engineers can design a broad range of core sizes for your application.
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As the demand for faster processing capabilities drives the industry to stay competitive, seconds off cycle time can result in increased efficiency and considerable savings. Thermacore's high performance Mold Cooling Solutions address thermal issues to help reduce cycle times and minimize production costs.
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Thermacore's high temperature heat pipes are used in a wide variety of applications and service conditions from the ocean floor to geosynchronous orbit. These high temperature heat pipes have improved processes as mundane as glass making, as industrial as oil-shale extraction, and as high-tech as epitaxial deposition. With over 30 years of high temperature alkali metal heat pipe design, development and fabrication experience, Thermacore's liquid metal heat pipes have set new records for heat transfer in hardware developed for the National Aerospace Plane's leading edge, solved day to day problems in state of the art automobile spark plugs, and solar power Stirling engine receivers. If your product or process involves high temperature heat transfer, or involves high heat flux cooling, Thermacore has the design and fabrication experience required to provide the best thermal solution.
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Spiral Finned Tubes :
FINNED TUBES
While it is not necessary to tell engineers what finned tubes are, or that their use is mandatory in cases of gas-liquid heat exchange where the film coefficient ratio is above 2, it is essential to tell the engineers that M.J.Patel's FINNED TUBES are backed by not only engineering excellence of manufacture, but also by our zealously guarded reputation for the finest quality of all our products.
T-FINS
Helical Straight strip wound on the tube are mechanically secured. The tubes are required grade of steel, the fins are aluminium for maximum tube-wall temperature of 121 deg C (250 deg F) and mild service conditions.
L-FINS
Helical strip bent to L-shape are mechanically secured to the tube with the outer surface of the tube totally enclosed with fins, for full fin contact and protection of tube from chemical action of the gas for maximum tube-wall temperature of 177 deg C (350 deg F) and moderate service conditions.
G-FINS
Helical straight strip wound into pre-cut grooves on the outer wall of the tube, fin and groove lips mechanically closed for maximum tube-wall temperature of 371 deg C (700 deg F) and extreme working conditions.
STUDDED TUBES
We have developed state of the art Technology for studded Pipes and Tubes of Carbon, Alloy and Stainless Steel Material having extremely low clear gaps between studs. These are used in Refinery Services and Fluidized Beds Boiler Coils.
LONGTITUDINALLY FINNED TUBES
We have indigenous developed automatic welding machines for giving low distortion Longitudinally welded Finned Tubes used in low capacity Boilers.
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We can provide many kinds of heatpipe for the thermoelectric cooling system and also can provide the custom design. Please do not hesitate to contact us, if you have any requirment.
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For pressure vessels and reaction vessels in M.S., Al, Monel, Inconel, Cupronickel, etc., M.J. Patel employs the latest techniques for expanding tube ends into tube sheets. High pressure tests are always carried out on these heat exchangers before they leave the factory. Brass, copper, M.S. and S.S. tube sheets are used. Tube sheets are also made out of mild steel, alloy steel or stainless steel and baffle plates are made out of mild steel or stainless steel. M.J. Patel fabricates 'U' Tube heat exchangers which are used in fertilizer plants, petrochemical and power project complexes.
Fabrication of U-Tubes for Heat-Exchangers Spans at extremely Short Delivery time, even Extra long (23 mts.) is M.J. Patel's specialty. Tube Bending as per TEMA. Tubes to any specification and any length can be supplied in extremely short time due to our wide Mother Tube Stocks.
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DIGICAT 100 Buried Service Locator
The DIGICAT 100 can be used to find live (energised) power cables, trace buried metal services which reradiate signals. The highly visible digital LED display makes a swift service location possible.
DIGICAT 200 Buried Service Locator
In addition to the well proven functions of the DIGICAT 100 the DIGICAT 200 offers a one stop depth estimation. In co-operation
with the DIGITEX 8/33 (operating in the 33kHz mode) the real depth and location of all services can be found. Available in two display formats, offering depth estimation to 3m or 10ft and an accuracy of approx. ± 10%.
DIGICAT 200 GIS Buried Service Locator
The DIGICAT200 GIS offers all the functions of the DIGICAT 200 with additional wireless connectivity. Compatible with a wide range of field proven hardware platforms and combined with simple interfacing with a variety of industry standard GIS software.
The DIGICAT 200 GIS is an ideal solution for systems integrators seeking to integrate buried service locating with GIS and survey mapping processes, using industry standard wireless connectivity. The advanced data output format provides system integrators with the opportunity to further develop innovative data capture and operational management solutions to meet new market opportunities.
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As with our magnetic locators, Schonstedt pipe & cable locators are designed to withstand the rigors of daily on-site usage and a wide range of environmental conditions. Our “P&C” line is quickly becoming the professional's choice for locating pipe and cable, but you don't have to be a pro to use these instruments. So even if you only have an occasional need to find pipe and cable underground, keep a Schonstedt in your kit.
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Location And Inspection
* The RIDGID SeeSnake® is rugged and maneuverable.
* The NaviTrack II and the NaviTrack Scout are the easiest to learn and use. Ideal for those primarily locating sondes.
* SeekTech provides confident locating of utility lines.
* Best-built, best-backed cameras and locators on the market.
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Minisonic ISD detects the changes of products in a pipeline by measuring the speed of sound. The speed of sound is a precise specification of the product and has a correlation to density or concentration.
Minisonic ISD is also a detector of the passage of pigs and spheres in a pipeline by the analysis of the acoustic signal.
The measurement of the speed of sound depends on the temperature and pressure conditions, so it is necessary to use a numeric corrector to obtain the real measurements.
The Minisonic ISD is available in a standard or explosion proof model.
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The Evolutis range enables the video inspection of pipes that are 55 to 1200 mm in diameter.
Available in a portable version, the system is compact, evolutionary and uses the same camera tractor installations as the "equipped van" version.
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3D PIPE DIGITAL VISION
Digital video recording of the entire pipe
3D navigation and pipe unfolded view on computer
Pipe Ø 150 to 600 mm
ADVANTAGES
Report and inspection analysis in the vehicle or at the office
Compatible with our inspection report software HYDROSCAN (EN 13508-2 standard)
Strongly built (axial camera)
Full pipe video recording in one examination
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HYDROZOOM equipment is intended to carry out a quick visual inspection of pipe work from a manhole.
It consists of a console with screen connected by a cable to a camera module.
The camera integrates a zoom feature and power LED lighting enabling the general condition of the networks to be quickly assessed.
. Pipe inspection Ø 100 à 1000 mm, from manholes
. Camera with optical zoom X 18
. Cable length 15 meters max.
. LED light
. Integrated batteries 12 V DC
. Photo and video memory card recorder
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HYDROVIDEO has designed two reliable, portable systems that are completely autonomous for inspecting small diameter pipes
(HV mini and ball camera).
These systems are either intended for the connections of sewage networks or industrial pipes.
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Mini range
HYDROVIDEO has designed two reliable, portable systems that are completely autonomous for inspecting small diameter pipes
(HV mini and ball camera).
These systems are either intended for the connections of sewage networks or industrial pipes.
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CT water tube type steam generators are the result of over 40 years experience of BONO ENERGIA in the industrial, petrochemical and power generation applications.
Engineered using the most advanced CAD systems, these generators guarantee the highest operating features, thanks to BONO's experience in heat transfer, welding technology and pressure vessel calculations. The production, carried out in Peschiera Borromeo facilities, is based on ISO 9001-2000 quality standards, with inspection plans for material, production process and final test.
CT series water tube steam generators represent a modern concept of "D" shaped desing, having two overmounted drums, expanded vertical tubes and full water walls type furnace. The water circulation inside the boiler is of the natural type.
The burner is housed inside the front water wall by means of properly shaped water tubes.
CONVENTIONAL FIRED WATER TUBES BOILERS (1,000 units world-wide installed)
Model
Clajtub CTD-S / Clajtub CTD
Configuration
Package / Site erected
Medium
Saturated and Superheated steam
Steam production
8 to 150 t/h
Design pressure
up to 80 bar
Steam temperature
300°C - 480°C
Thermal efficiency
up to 94%
Type of fuel
Natural Gas, Fuel Oil, Refinery gas, Lean gas, Reach gas, Coke Oven Gas, Process gas
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Controlled circulation, water tube boilers suitable for the production of hot water, and three gas passes.
They are realized both in vertical and horizontal version. They have elevated efficiencies (>91%) and are tested for pressures up to 36 bar and, for there dimensions, can be installed in reduced spaces.
They produce hot water in only five minutes and have minimum heat dispersions towards the atmosphere which guarantees a higher global efficiency in comparison with a traditional fire tube boiler NPR. Capacity from 116 to 10.000 kW.
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Model UNIBIN S
SUPERHEATED WATER GENERATOR MAX 5 bar,
COMPLETELY WATER FILLED, WITH SEPARATE EXPANSION VESSEL
DESIGN CONCEPT AS FOR "UNIBIN" SERIES
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Model UNIBIN
The arrangement of the generator with respect to its position has been given the greatest importance in the design logic:
the left or right combustion chamber and the three different installation levels allow the designer to give attention to the particulars of the manual loading zone, even if today it is prohibited by the Italian norns.
The same inspection gate can be located on the side or on the front of the boiler as is necessary; with the smoke, leaving the generator, has three different solutions:
an underground passage, direct to the ventilator or else a vertical part of the generator and, or request, this can also act as a pre heater for the air thanks to the air space for the cooling of the smoke.
automatic grid with an Archimedes' screw can be combined with the same boiler, for chips or wet sawdust:
cleary, in this case , not only the internal oven must be modified, but also the ash discharge, which can be changed from manual to automatic with a transversal screw conveyor.
The cleaning of the generator is of great importance, not only to guarantee thermal exchange and thus efficiency , but also to keep the maintenance cost to a minimum.
The bundle of convection tubes is subvertical: special fireproofed septa delimit any smoke detours, decreasing easy drags in horizontal route boilers.
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Model COMPACT
This series is composed of 2 different models: The first is a low-grade fuel generator for the energy reconversion of processing scrap which can be installed in two different ways:
using the traditional method with fore-oven set into the ground with manual loading and fuel insuflation systems and the possibility of pilot or primari burner. This solution is suitable for primary processing industies in Afdrican or Asian countries.
The second method involves the positioning of the generator over a base which acts as a container for the internal oven, where the automatic grille of the fuel loading and ash removal systems is housed.
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Scotch Marine (Fire Tube) Boilers
Available in Dryback or Wetback, steam or hot water versions, 15 - 800 hp, pressures to 300 psig, two-pass to four-pass designs. 81% minimum efficiency. Davited rear doors. Minimum maintenance with rugged construction for extra-long life. UL listed boiler/burner package for firing gas, oil and combination gas/oil. Factory tested and checked for optimum operating efficiency.
Scotch Marine Dryback Boilers:
Series 200
15-800 HP, 15-300 psi Steam, 30-160 psi Hot Water, Pressure to 300 psig
Two and three-pass dry back scotch marine boiler. Two pass design eliminates refractory baffles between flue gas passes. Minimum maintenance with rugged construction for extra-long life. Efficiencies allow for burning number 5 and number 6 oil with complete combustion with low heat release.
Series 300
15-800 HP, 15-300 psi Steam, 30-160 psi Hot Water
Two and three-pass dry back scotch marine boiler. Rear smoke box includes slip-on stack connector and features hinged and davited rear doors.
LPE Series
20-100 HP, 670 to 3,348 MBTU/HR. 15 psi Steam, 30 psi Water (60 psi Water Optional)
Modified three pass scotch marine fire tube boiler. Designed for minimal clearances where installation and floor space are the challenge. Durable features start with the thickest vessel shell in its class, along with large furnace volume for ultimate combustion efficiency.
Scotch Marine Wetback Boilers:
Series 400
30-1,800 HP, Steam or Hot Water, Pressures to 300 psig.
Three-pass wetback scotch marine boiler. Fuel efficiencies exceed most four-pass designs. No large refractory rear door, allows one technician easy access to tubes. Front doors can be opened without removing burner components or controls.
Series 500
30 to 2,000 HP, Steam or Hot Water, Pressure to 250 psig. Available with LOW NOx.
Four pass wetback scotch marine boiler designed for optimum fuel efficiency. No heavy refractory back doors or baffles to replace or maintain resulting in thousands in savings over the life of the boiler. The Series 500 wetback has independent tube sheets with uniform temperatures eliminating premature tube failure and cracks in the tube sheet.
Ohio Special
100-225 HP, 3,347 to 6,695 MBTU/HR.
Three Pass Wet Back Design Scotch Marine Boiler. Extra large furnace for low heat release.
LPW Series
30-125 HP, 30 psi Water, (60 psi Water Optional)
Modified three-pass scotch marine fire tube boiler. Designed for minimal clearances where installation and floor space are the challenge. Durable features start with the thickest vessel shell in its class, along with large furnace volume for ultimate combustion efficiency.
Euro Series
100-400 BHP, Steam 15 - 150 psi, Hot Water 30 psi
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STEAM-MATIC SM boilers have been developed upon BONO ENERGIA’s significant technical and technological expertise in manufacturing complex, high-capacity thermal equipment.
With over 10.000 installations worldwide, these boilers represent a remarkable achievement and a valid response to the needs of the industrial market which are combined with reliability and high performance.
STEAM-MATIC SM boilers are reliable: severe quality controls during all productive cycle, hydraulic and fire workshop tests before shipment, easy installation and maintenance represent, together with the proved quality of BONO ENERGIA SPA boilers design, the best guarantee for a very long service life.
STEAM-MATIC SM boilers offer superior performance: the innovative design of the pressure vessel ensures excellent heat transfer in two passes. The large volume of water and a wide steam chamber provide high working flexibility and a considerable steam reserve.
STEAM MATIC SM boilers are low consumption boilers, Bono technology ensures a thermal efficiency of 89% reducing consumption of fuel is to the minumim. Additional devices as Flue gas/air or Flue gas/water economisers or Integrated control system Optispark allow to reach 95%!
STEAM MATIC SM boilers can satisfy steam needs from 1 to 5 t/h.
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The three-pass wetback Yorkshireman range is ideally suited to heavy workloads. Add to this the latest combustion technology and control equipment and you'll achieve impressively low running costs and emissions.
Each boiler is individually tailored to your specific needs and manufactured from start to finish in our own factory. All fittings are mounted in the factory to make installation on site quick and easy.
The boiler can incorporate any make of burner to suit a wide range of gaseous or liquid fuels in single, dual or tri-fuel combinations.
Thermal efficiency (based on NCV) in excess of 90% (94% with the optional economiser unit).
External surfaces are heavily insulated and finished in tough, Aluzinc cladding.
Smoke boxes employ the latest ceramic fibre technology offering significantly less heat loss than traditional refractory.
The Yorkshireman range has larger heating surfaces and steam space than comparable boilers, meaning desirable low heat transfer rates, Low NOX emissions, easily achievable outputs, and quality dry steam throughout the firing range.
A wide range of accessories are available to further enhance the boiler; contact us for more details.
Outputs to 10MW (15,900 kg/hr) and operating pressures to 20 bar(g) available.
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Byworth manufacture fire tube steam boilers in two ranges. The Yorkshireman and Yorkshireman2 ranges are highly fuel efficient three pass wetback steam boilers, available in outputs between 1000 and 18000 kgs per hour and working pressures from 100 to 300 psig (7 to 20 barg). The Yorkshireman2 achieves exceptional efficiency levels by the inclusion of unique XiD fire tubes. These increase the heat transfer from the tube passes by over 80% which in turn leads to overall efficiency of the boiler of around 93%. This is without the incorporation of a flue gas economiser. The Yorkshireman range is highly suited to arduous workloads and is extremely robust.
The MX range of fire tube boilers covers 250 to 5000 kgs per hour and is suitable for lighter workloads.
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