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AddisonMckee’s automation and integration services provide complete turnkey solutions for customers. In essence, these multiple-operation automated production cell deployments link multiple “zones” together—manual operations, automated cells, and inspection processes.
Key range/feature information:
To illustrate, a typical automation and integration solution might consist of the following:
Zone 1
manually operated zone:
wire mesh welder, assembly of inner/outer tubes, I/O operation
Zone 2
automated cell zone:
shot fill, bend tube, press operation, shot removal, I/O operation, trim operation
Zone 3
manually operated zone:
I/O operation, spot weld, deburr
Whatever your tube manipulation, material handling, and/or welding applications and requirements may be, AddisonMckee’s automation and integration services utilizes proven process and methods to deliver world-class deployments that will exceed even your highest expectations.
AddisonMckee’s dedicated automation and integration services organization consists of seasoned in-house design and integration experts. In addition, AddisonMckee has established relationships with leading automation vendors, such as Fanuc, Motoman, ABB, and others.
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DIMECO FMS "FLEXILINES" integrate cutting-edge technologies into your tailor made manufacturing line.
FLEXILINES provide incomparable flexibility and productivity to industries producing a highly diverse range of models: lighting, white goods, heating, furniture, shelving, building, electrical appliances...
NC PUNCHING: FLEXIPUNCH range uses DIMECO's proprietary multi-step technology, which allows punching of complex patterns from coil. Hydraulic or mechanical press processes strips up to 4mm gauge. Various part models can be chained without any stop or scrap.
FLEXIBLE ROLLFORMING: Roll forming now becomes flexible!. New features like N.C. feeding & width adjustment, cassette holder design make roll forming easy to integrate into F.M.S.
N.C. BENDING: N.C. wing folding stations DIMEFORM moves bending to in-line manufacturing. Fully flexible, it can fold simultaneously 2 or 4 sides of thin metal parts up to 2 m long.
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FM-70 ID/OD Tube Endforming Machine
Also available in 5mm to 200mm+ diameters.
The FM-70 ID/OD machine provides improved dimensional accuracy and shape control of both the inside and outside of the tube. ID/OD machines use inside expanding fingers and outside reducing jaws that can be sequenced in any order to produce tighter tolerance parts.
Capacity:
Standard up to 70mm (2.75") O.D.
Maximum Wall Thickness is 2mm (0.080")
Up to 90mm (3.50") with Heavy Duty Style Tooling
Dimensions:
69cm (27") W
234cm (92") L
200cm (79") H
Options:
Air or Water Cooled Heat Exchanger
Customer-specific Paint Color
Automatic Grease Lubrication for Tooling
Flood Coolant System
Automatic Tooling Rotation (approx. 15º)
Heavy Duty Style Tooling
Tool Lifting Device
Adjustment
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AddisonMckee is pleased to announce the introduction of its very first shell rolling machine for forming the round and oval shapes that make up the outer bodies of catalytic converters and mufflers.
Each machine cell consists of a feed system that lifts metal sheets from an incoming stack and loads them into the machine rollers for forming.
The forming process is then completed by 4 precision rollers that work in sequence to create the desired shell shape.
Key range/feature information:
Vacuum pick up system
Fanning magnets – to prevent multiple sheet loading
Servo-gear drive precision rollers
Electronic synchronization to prevent sheet slippage
Electro-mechanical linear actuators – for precise, clean, quiet operation
Shell range – 75 mm – 350 mm (3" – 13.8") length
Cross sections of up to 180 mm (7.1")
Minimum achievable radius – 65 mm (2.5")
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The cold-forming method requires an extremely rigid and strong machine.
The new Fimat rolling machine has been designed and built in order to meet any demand of strength and solidity needed to obtain high-quality results.
Special attention has been paid to the machine versatility and flexibility, thanks to Fimat wide experience in this sector.
Our base machine is designed to allow the use of several special solutions, in compliance with the various production requirements of the customer.
The external tailstock support can be assembled both on the upper and on the lower part of the machine, in accordance with the work piece loading/unloading specifications.
Special working cycles can be planned and customized, according to the particular demands of our clients.
Depending on machine features, it is possible to perform multiple rolling operations with just one work piece load by contemplating:
*Side by side racks.
*Intermediate stop of the working stroke.
*Work piece rotation and opposite side processing.
*Axial shifting of the work piece.
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- Cold rolling of internal and external synchro-sliding gears or pinions for use on light or industrial vehicle mechanical gear boxes,
- Execution of involute rake forms with single or double slopes, or parallel to the spindle profile or original cut form,
- Operation guaranteeing perfect concentricity of the forms executed due to the accuracy of the workpiece centering on the workstation,
- Rigidity, accuracy, reliability of the clamping / rolling workstation,
- Its NC version, with a hydraulic axis, fully controls forces and movements developed during rolling in order to optimize the rolling and indexing cycle ; allows programming of the main parameters from the machine operator panel: Roll speed and direction of rotation, Rolling time in each direction of rotation, Speed of movement and positioning of the carriage supporting the pressure roller or the roller or the roll, Min-max rolling forces or combined with workpiece positioning.
- Various versions with manual or automatic loading, with multi-articulated robot or handler integrated in the machine,
- Fast changes of production runs, automatic recognition of workpieces,
- Machine conforming to EC standards.
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Forming Center COMBITEC CC1 with new 80t press unit
More space, more capacity and highest precision
These are the decisive advantages of the modified Bihler Forming Center CC1. Due to the consequent separation of punching and forming operations there is now even more space available on the working plate. Thus you can use the entire width of the plate for bending, forming and assembly processes, shorten the process chain and integrate additional Bihler key technologies as tapping, screw insertion and welding etc. into the machine’s concept. The solid 80 t eccentric press unit which is installed next to the workplate offers you besides higher nominal punching forces and an enlarged stroke a large mounting area for longer die and follow-on composite tools. These advantages make the CC1 the perfect machine for the manufacture of larger parts and sub-assemblies. Through the large opening in the center of the working plate various central mandrels can be integrated and NC feed units provide for extended feeding lengths. Quick-change systems for all tools help you to decisively shorten conversion times. Furthermore the highly fexible Multi-Axes VariControl VC1 with 15“ touch screen further facilitates setting, administrating and operating the machine.
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MCS SPRINT MCS 1 / MCS 05 – Flexible machine systems for high-speed multiple processing in forming technology
„Time is money“ And so the best strategy for success is an investment in the super-fast Multicenter Sprint series from Bihler which provides both radial and linear forming technology on two processing faces for highly productive manufacturing solutions. The MCS series perfectly combines speed with economy and is notable for outstanding quality and high precision in the production process. And with its superior production speed of max. 800 and 500 strokes/min. it is also easily capable of satisfying all demands for high production capacities. MCS. Fast and economical. A powerful combination, to be sure. But one in which reliability is by no means overlooked because a flexible screen-display machine control system with integrated checking and monitoring functions reliably assists each manufacturing process. This, together with the positively controlled processing units, makes it possible quickly and reliably to guarantee the most economical production approach for a wide spectrum of parts. Furthermore the series stands out for high availability owing to rapid tool changeovers and short resetting times.
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Machine for calibrating and cutting-off tubes, for both interior and exterior diameters. Mainly used for curved tubes where the end of the tube is close to a bend.
Robust monobloc construction, integrating the hydraulic central unit in the actual machine, therefore saving space
Work head includes special hydraulic cylinders. The whole unit is mounted onto a bolted plate. Safeguarded by sheet metal protections with an electrical safety device
Quick change tooling without any tools (positioned)
Highly accessible hydraulic parts making and maintenance work easier
Digital electrical control panel, integrated into the machine, wired up with power and operating procedure.
Foldable pushbutton operational controls simplifying machine use and foot pedal for starting the cycles.
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The P3 series has a eminant reputation among DREISTERN customers. The five models in the P3 series offer outstanding cost-effectiveness. Thanks to the numerous equipment variations, the right solution can be found for each requirement. According to the tooling changeover frequency, a suitable quick changeover system is put into action.
Equipped with computer driven pre- and post-punching units, these rollforming machines can manufacture finished profiles. Contoured tubes are also possible by means of additional HF welding equipment.
It is no wonder that hardly any profile producer today wishes to do without this multi-talented machine.
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The P3 series has a eminant reputation among DREISTERN customers. The five models in the P3 series offer outstanding cost-effectiveness. Thanks to the numerous equipment variations, the right solution can be found for each requirement. According to the tooling changeover frequency, a suitable quick changeover system is put into action.
Equipped with computer driven pre- and post-punching units, these rollforming machines can manufacture finished profiles. Contoured tubes are also possible by means of additional HF welding equipment.
It is no wonder that hardly any profile producer today wishes to do without this multi-talented machine.
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Frequent profile changeovers while maintaining the same high profile quality?
This is no problem for a P60/90. Thanks to a compact quick-change stand system, a tooling change can be carried out quickly. A precisely adjusted tooling stand is available for each particular profile. The advantage: No adjustments need to be carried out after tooling change. This type of machine is particularly popular with foam-filled roller shutter manufacturers, who appreciate the same high quality offered by this machine - even for difficult profile forms.
Additional foam-filling, punching or welding are easily integrated in the P60/90. Manufacturers have availed of these characteristics for many different and unforeseeable applications.
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Spline cold rolling machine:
Cold forming of equally spaced teeth on either cylindrical or slightly tapered workpieces : involute straight or helical splines, serrations and knurling.
Principals:
- Fixed distance between the forming tools centrelines during the working cycle.
- Circular tools with evolutive profile.
- Simultaneous forming of adjacent forms : threads, circular grooves, helical oil grooves.
- Forming of splines with snap ring groove.
Machine description:
- Quick and accurate roll matching, easy corrections at any time.
- Working distance between tools symmetrically, precisely, continuously adjustable with or without parallel correction.
- Display of matching and centre distance adjustment values.
Large cast base to eliminate vibration and deformation.
- Conform to CE regulations.
- Possible to recognise multi workpieces, versatility between manual and automatic modes.
- Production rate: up to 600 pieces/hour depending on automation.
- Optional hydraulic control assistance for tool change.
- Optional mechanisation of different adjustment commands.
- Two versions available, depending of form of workpieces, loading and utility modes.
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Principles and Applications:
- In-feed or thru-feed use.
- Symmetrical movement of 2 mobile carriages.
- Ease of adjustment and use.
- Very accessible large capacity rolling station.
- Easy adaptation of all types of automatic loader, on-line integration, etc..
Summary description of the machine:
- Rolling force delivered by drawn movement hydraulic cylinder to avoid any direct force applied to the machine frame.
- Sturdy and rigid frame executing accurate carriage guidance.
- Total upper accessibility and rolling axis invariable position for use of rigid and accurate support systems.
- Machine compliant with CE standards.
- Optional: work distance control by hydraulic stop, insensitive to rolling force variations.
- Optional: remote adjustment of tool matching. .
- Rolling on thin wall parts using Quatroll, 4-tool system
- All possible versions. Very many dedicated machines adapted to the requirements of our customers have been executed from the base models defined below.
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Description:
A machine for cutting-off tubes, for the outside diameter
Robust monobloc construction, integrating the hydraulic central unit in the actual machine, mounted on four sturdy wheels making it portable.
Work head includes a hydraulic cylinder and a tool head.
Quick change tooling without any tools (positioned)
Highly accessible hydraulic parts making and maintenance work easier
Work head guarded by sheet metal protection with electrical safety device
Digital electrical control panel, integrated into the machine, wired up with power and operating procedure and foot pedal to start the cycles.
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FM-70 RF & FM-70 RS Tube Endforming Machine
Also available in 5mm to 200mm+ diameters.
The FM-70 RF tube endforming machine has a sequenced vise and ram nose to perform expanding, reducing, beading, flaring, and doming operations. This method of ram forming uses a set of vise jaws to securely hold the tube while the ram tool creates the desired form.
Capacity:
Standard up to 75mm (3.00”) O.D.
Maximum Wall Thickness is 2mm (0.080”)
Standard Machine Stroke is 150mm (6”)
Dimensions:
91cm (36”) W
229cm (90”) L
200cm (79”) H
Options:
Air or Water Cooled Heat Exchanger
Customer-specific Paint Color
Automatic Grease Lubrication for Tooling
Flood Coolant System
Optional Strokes are 300mm (12”) and 600mm (24”)
In addition to performing the same type of operations as the FM-70 RF, the FM-70 RS spins spherical flares, curls, and flanges from the ID of the tube. Rotary flaring is achieved by pushing a spinner tool through the ram head, which generates a smoother and more accurate end form.
Capacity:
Standard up to 75mm (3.00”) O.D.
Maximum Wall Thickness is 2mm (0.080”)
Dimensions:
91cm (36”) W
229cm (90”) L
200cm (79”) H
Options:
Air or Water Cooled Heat Exchanger
Customer-specific Paint Color
Automatic Grease Lubrication for Tooling
Flood Coolant System
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External profiles - The economic production of external spline profiles with first class quality is a current and existential challenge for manufacturers and suppliers everywhere. Now PROFIROLL proudly presents the ROLLEX-Series - the most popular machines for realization of these special tasks. Additionally the PROFIROLL team enlarges the product variety countinuously to serve your interests.
Besides spline rolling applications PROFIROLL offers a wide range of finish or burnishing rolling solutions.
Internal profiles - Regardless there are heavy demands of back taper rolling or claims regarding the production of internal spline profiles: PROFIROLL fulfils your requirements with the ROLLIN and the PWI 120 CNC/AC. These machine systems will not only help to shorten your cycle time they will even prevent every chip development or loss of material.
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With the ever increasing demand for high accuracy, small batch quantities and high tensile materials, the requirements of thread and profile rolling techniques have changed. In the past simple pressure actuated one slide machines were used. Today one, two and three slide CNC/AC controlled machines are required.
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Types of forming
Forming process Example Tool
Shrinking FWA LFA KS KSL
Stretching FWR LFR SW
Doming PFW
Shaping WT NFW
Planishing TP
Alligning FWS LFS
Straightening RW
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Tube end forming & machining
Machine with four working stations, either fixed or rotary, suitable for the following operations:
* End forming, only
* Machining, facing, rolling, swaging and trimming, minimising finishing operations with a two-speed additional rotary device.
* Automatic "head-tail" end-forming cycle with auto loader
Automatic loading and unloading devices increase quality and consistency.
The DNC control unit programmes the two axes of the machine for maximum efficiency without requiring manual adjustments.
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ONAPRES is one of the world leading companies supplying Hot drape Forming Machines for the aeronautic industry. We are specialized in big hot drape forming machines (above 20 metres long), as it is needed by the aeronautics industry. Anyway, we adapt always our machines to the requirements of each of our customers, so the machines will have the dimensions requested by the customer. As an example, we have supplied to AIRBUS - SPAIN in their leading facility of Illescas all their Hot Drape Forming machines.
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It will revolutionize your design of work!
Functions: Machine CN with simple and very convivial programming to polish all types of songs. Connect sawing, shaping, polishing
Worked nanomaterials: granite, marble, agglomerated...
Longitudinal capacity: 3800 mm maximum
Vertical capacity: 250 mm maximum with tool Ø 215 mm for right songs and edges.
Applications: profiles and right songs very varied for funerary and decoration.
T 58 is also a completely automatic machine with an automatic change of tools of 12 sites, which gives him an important autonomy. That thus makes it possible the operator T 58 to also work on a station, therefore to optimize as well as possible the hand D `work, while respecting U N rate/rhythm of normal and acceptable work.
That is possible also thanks to a powerful system of handling and convivial programming by icons and tactile graphic screen.
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Worldwide, MAG Powertrain Coldforming Machines are synonymous with top productivity, quality and reliability when it comes to the manufacturing of straight and angular serrations, oil grooves, threads, etc. Our unique experience enables us to provide you with the most economical solution to your specific production requirements.
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6 BUTTED Of ANGLES
They allow the preselection of 6 angles of bending different of O 180° or 6 races different from the slide.
6 BUTTED LENGTHS
They position the clotheshangers compared to the ends of the tube. The thrusts length are assembled on a bar on which is fixed a graduated reglet, which facilitates their positioning.
POSITIONER OF PLAN (Option)
It positions the clotheshanger in a plan different from the precedent of 0 with 360°. A disc graduated in degrees makes it possible to visualize the plan of bending directly.
FAST TIGHTENING OF THE CONTREFORMES
On the basic machine, tightening is carried out easily thanks to a device of lever and rods. In option, tightenings can be automatic.
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