|
|
Tube end forming & machining
Machine with four working stations, either fixed or rotary, suitable for the following operations:
* End forming, only
* Machining, facing, rolling, swaging and trimming, minimising finishing operations with a two-speed additional rotary device.
* Automatic "head-tail" end-forming cycle with auto loader
Automatic loading and unloading devices increase quality and consistency.
The DNC control unit programmes the two axes of the machine for maximum efficiency without requiring manual adjustments.
|
|
FormMaster: Tube Endforming Machines And Cutting Machinery
AddisonMckee manufactures a comprehensive range of tube endforming and cutting machinery suitable for a wide variety of applications. From simple expansion and reduction process tube endforming machine models, to our tube sizing equipment, blade parting machines and our versatile multi-hit ram formers, all of our FormMaster Series (FM) machines are extremely well-built, robust and easy-to-operate, with proven reliability over many years in some of the most demanding production environments throughout the world.
All FM tube endforming machines are available in larger or smaller capacity models with single or multiple heads. Additionally, all of our FM machines can be supplied as stand-alone production units or fully integrated into manufacturing cells with our bending machinery and other process equipment.
|
|
|
|
|
|
STERN 25 IMS is a real work station for metal tube forming.
Thanks to the 15 different tools that can be fitted, this end forming machine gives the possibility, in the same work cycle, to flare, reduce, end-form, roll-form, face, chamfer, close and thread tubes up to maximum diameter 30 mm.
STERN 25 IMS has 3 controlled axis and a double vice closing system: this is made for stopping also particular kind of tubes, with a big diameter, and allowes to open one or both jaws.
Because of its ease of use, this machine doesn’t require a highly trained operator: so it is perfectly suited even to the most different productive conditions.
Like other Pedrazzoli end forming machines, the STERN 25 IMS too has the IMS control, developed by our R&D Department. The IMS software allows to control all the achievable functions (represented in a graphic way) and carries out automatic optimisation of the work cycles reducing production times to minimum.
This machine can be equipped with automatic loader, two-hand push-button controls with mushroom emergency button and clamping vice pre-closing device.
|
|
|
|
|
|
The cold-forming method requires an extremely rigid and strong machine.
The new Fimat rolling machine has been designed and built in order to meet any demand of strength and solidity needed to obtain high-quality results.
Special attention has been paid to the machine versatility and flexibility, thanks to Fimat wide experience in this sector.
Our base machine is designed to allow the use of several special solutions, in compliance with the various production requirements of the customer.
The external tailstock support can be assembled both on the upper and on the lower part of the machine, in accordance with the work piece loading/unloading specifications.
Special working cycles can be planned and customized, according to the particular demands of our clients.
Depending on machine features, it is possible to perform multiple rolling operations with just one work piece load by contemplating:
*Side by side racks.
*Intermediate stop of the working stroke.
*Work piece rotation and opposite side processing.
*Axial shifting of the work piece.
|
|
|
Worldwide, MAG Powertrain Coldforming Machines are synonymous with top productivity, quality and reliability when it comes to the manufacturing of straight and angular serrations, oil grooves, threads, etc. Our unique experience enables us to provide you with the most economical solution to your specific production requirements.
|
|
|
|
|
|
- Cold rolling of internal and external synchro-sliding gears or pinions for use on light or industrial vehicle mechanical gear boxes,
- Execution of involute rake forms with single or double slopes, or parallel to the spindle profile or original cut form,
- Operation guaranteeing perfect concentricity of the forms executed due to the accuracy of the workpiece centering on the workstation,
- Rigidity, accuracy, reliability of the clamping / rolling workstation,
- Its NC version, with a hydraulic axis, fully controls forces and movements developed during rolling in order to optimize the rolling and indexing cycle ; allows programming of the main parameters from the machine operator panel: Roll speed and direction of rotation, Rolling time in each direction of rotation, Speed of movement and positioning of the carriage supporting the pressure roller or the roller or the roll, Min-max rolling forces or combined with workpiece positioning.
- Various versions with manual or automatic loading, with multi-articulated robot or handler integrated in the machine,
- Fast changes of production runs, automatic recognition of workpieces,
- Machine conforming to EC standards.
|
|
|
|
|
|
Spline cold rolling machine:
Cold forming of equally spaced teeth on either cylindrical or slightly tapered workpieces : involute straight or helical splines, serrations and knurling.
Principals:
- Fixed distance between the forming tools centrelines during the working cycle.
- Circular tools with evolutive profile.
- Simultaneous forming of adjacent forms : threads, circular grooves, helical oil grooves.
- Forming of splines with snap ring groove.
Machine description:
- Quick and accurate roll matching, easy corrections at any time.
- Working distance between tools symmetrically, precisely, continuously adjustable with or without parallel correction.
- Display of matching and centre distance adjustment values.
Large cast base to eliminate vibration and deformation.
- Conform to CE regulations.
- Possible to recognise multi workpieces, versatility between manual and automatic modes.
- Production rate: up to 600 pieces/hour depending on automation.
- Optional hydraulic control assistance for tool change.
- Optional mechanisation of different adjustment commands.
- Two versions available, depending of form of workpieces, loading and utility modes.
|
|
Principles and Applications:
- In-feed or thru-feed use.
- Symmetrical movement of 2 mobile carriages.
- Ease of adjustment and use.
- Very accessible large capacity rolling station.
- Easy adaptation of all types of automatic loader, on-line integration, etc..
Summary description of the machine:
- Rolling force delivered by drawn movement hydraulic cylinder to avoid any direct force applied to the machine frame.
- Sturdy and rigid frame executing accurate carriage guidance.
- Total upper accessibility and rolling axis invariable position for use of rigid and accurate support systems.
- Machine compliant with CE standards.
- Optional: work distance control by hydraulic stop, insensitive to rolling force variations.
- Optional: remote adjustment of tool matching. .
- Rolling on thin wall parts using Quatroll, 4-tool system
- All possible versions. Very many dedicated machines adapted to the requirements of our customers have been executed from the base models defined below.
|
|
FIMAT presents the new RL/EM line of NC Spline Rolling Machines with the rack holder slides driven by an electromechanic system, rather than hydraulic. The use of the electromechanic drive (by 2 controlled axes) of the slides, bring some serious benefit:
- Higher machining quality.
- Reduced machine layout by removal of the hydraulic pack.
- No heat and pollution generation.
- No more concerns relating to disposal of the used hydraulic oils with consequent reduced environmental impact and costs.
|
|
- Combi Monoblocco rollformers suitable to produce seamed pipes in
various dimensions and shapes.
- Systems suitable to produce round, octagonal and/or shaped pipes,
with or without perforations.
- The COMBI system allows the use of several tooling on the same line,
in order to produce pipes having different diameters, reducing a lot
set-up changing time.
- Maximum safety and user friendliness make Monobloc rollformers
suitable to be used by unskilled personnel too.
|
|
External profiles - The economic production of external spline profiles with first class quality is a current and existential challenge for manufacturers and suppliers everywhere. Now PROFIROLL proudly presents the ROLLEX-Series - the most popular machines for realization of these special tasks. Additionally the PROFIROLL team enlarges the product variety countinuously to serve your interests.
Besides spline rolling applications PROFIROLL offers a wide range of finish or burnishing rolling solutions.
Internal profiles - Regardless there are heavy demands of back taper rolling or claims regarding the production of internal spline profiles: PROFIROLL fulfils your requirements with the ROLLIN and the PWI 120 CNC/AC. These machine systems will not only help to shorten your cycle time they will even prevent every chip development or loss of material.
|
|
|
With the ever increasing demand for high accuracy, small batch quantities and high tensile materials, the requirements of thread and profile rolling techniques have changed. In the past simple pressure actuated one slide machines were used. Today one, two and three slide CNC/AC controlled machines are required.
|
|
. Floor to floor cycle time: 10 s
. Gear axis horizontal orientation
. Expandable arbor
. Very accessible large capacity rolling station
. High accuracy resulting from FCR = Force Control Rolling
. Suitable for any kind of gear (standalone gears or on a shaft)
|
|
| ... products without technical information |
| |
KOCH Turntable machineKDT
Provided with four stations for quick and economic forming or sealing,
or for combined forming and sealing, for the production of extremely
inexpensive mono-material self-service packages of cardboard (Nurpack),
or of environmental-friendly blister packs.
Advantages of this machine technology
- Low capital costs
- Quick tool change and low tool costs
- Low space requirement and low energy costs
- Machine transportable with swivelling lock-type casters
- PLC optionally with modem
- Connection for remote error diagnosis
- Control panel with clear-text display
- Operating modes: set-up, single-cycle, automatic
- Production parameters, such as forming period, sealing period etc. are stored in the programme
- Several programmes can be stored
|
|
|
|
see the results for the following category : 
