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Technical specifications:
Maximum static pressure: 8,5 kPa
Maximum airflow: 3,2 m3/min
Sound level: 54-59 dB
Control panel: filter saturation, overheating and overloading indicators, 7 speed levels of suction.
Synchronization plug for connection with other applications.
Dimensions (mm): 404 (L) x 360 (W) x 491 (H)
The CBA-1000AT-HC-DSA-V1 is a particularly innovating solution proposing a suction power of 8.5 kPa, an airflow of 3.2 m3/min and a very compact size compared to those performances.
Ideal for all types of laser marking and micro-cutting applications, the CBA-1000AT-HC-DSA perfectly deals with the problem of clogging fumes thanks to a unique and patented filtering process with zeolite. It neutralizes fumes and avoids an early saturation of the main filter. The action of an automatic lever allows a reinitialization of the filter state and thus lengthens the system time of use. An activated carbon filter manages odors and fumes.
An electronic panel board allows to master 7 levels of suction speed, indicates the filter saturation and possible problems. Likewise, a synchronization plug connects the model to different types of productive systems (machine-tools, production line, etc) for a simultaneous running.
The machine offers a very good sound comfort (54-59 dB).
Possibility to exhaust air outside.
Non-applicable for toxic gas, liquid, explosive, corrosive and abrasive substances.
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Technical specifications:
Maximum static pressure: 1,8 kPa
Maximum airflow: 2,4 m3/min
Power: 150 W
Control panel: filter saturation, overheating and overloading indicators, 7 speed levels of suction.
Synchronization plug for connection with other applications.
Dimensions (mm): 264 (L) x 264 (W) x 502 (H)
Very comfortable to integrate regarding its compact size, the CKU-060AT-ACC-CE is easily placed in the most narrow places in your production zones.
It offers an excellent performance/cost ratio: static pressure reaches 1.8 kPa and airflow 2.4 m3/min for a power consumption of only 150W.
A panel board will allow you an easy handling thanks to indicators of filters saturation, of overloading, of overheating and a precise user-adjustable speed with 7 levels. Furthermore, a synchronization plug eases every connection to your productive systems.
The filtration system begins with a first filter with a special structure which captures more particulates, lengthen the time of use and is easy to change. A second filter with activate carbon removes odors and fumes generated by lasers or welding. Filtration rate reaches 98% for particulates ≥ 0.3µ.
Thus the CKU-060AT-ACC manages fumes and odors for the health and comfort of salaries, guarantee a protection of the laser equipments and ensures a better quality of production.
Non-applicable for toxic gas, liquid, explosive, corrosive and abrasive substances.
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Extraction and filter unit with fan, automatic filter cleaning depending on loading of dust on filters, Siemens-Simatic-unit control and PTFE membrane filters.
KEMPER extraction systems are suitable for connection to flame cutting tables with laser, plasma or autogen cutting systems. These extraction systems are also suitable for extraction of welding smoke at several work stations by means of stationary units.
Filter classification M and L with filter efficiency of 99,9 % (BIA-classification U, S, G, C).
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APPLICATION
MATRIX-1000 is applied for cleaning the air from dust at the mobile welding stations. It can be also used for capturing other du-
sts of low emission of contamination (up to 10 dm³ a day), provided that the dust is dry and does not cause explosion hazard.
Due to the applied cartridge fi lter with a tefl on membrane, are captured even the dust particles smaller than 0,4μm.
MATRIX-1000 units are adapted for installing the extraction arms of diameter 160 mm and workrange 2 metres (ERGO-L/Z-2-R).
MATRIX-1000-1 works with one extraction arm, whereas MATRIX-1000-2 is adapted for connection of two extraction arms.
STRUCTURE
The MATRIX-1000 consists of following elements:
- housing of polyester-glass composite
- radial fan – zinc-coated steel sheets
- cartridge fi lter – polyester, tefl on coated membrane
- rotary jets for cartridge fi lter regeneration
- brackets – for fastening the extraction arm (for MATRIX-1000-2 two supports)
- control unit (version with automatic or manual control)
- six wheels’ assembly – to displace the device
- vacuum cleaner – to remove the contamination from the fi lter chamber.
OPTIONS
MATRIX-1000 is being manufactured in two control versions. In the standard version the fan is operated manually.
In the automatic version, after switching on the fan, the electromagnetic valve opens automatically (supplying the compressed air
to the rotary jets), subsequently – after several seconds the fan is being switched on automatically.
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The Filter-Master is a mobile mechanical filter designed and ideally suited for use at various welding workplaces and conditions. Built of rigid sheet metal construction and incorporating anti corrosive powder coating; the Filter-Master is designed for every day use. Four heavy duty rubber castors allow ease of movement within the factory and the 3.0 m extraction arm into any desired position. The Filter-Master is the ideal solution to a wide range of extraction problems.
The mechanical filter unit is equipped with a filter insert (filter efficiency > 99.9 %), filter monitor, motor protection with switch and starter, 5.0 m mains cable with plug and complete exhaust arm with hood.
Technical data:
fan performance: 2,200 m3/h
extraction performance at the hood: 1,200 m3/h
motor power: 1.1 kW
voltage: 3 x 400 V / 50 Hz
noise level: 68 dB (A)
filter efficiency: > 99.9 %
weight (without extraction arm): 80 kg
dimensions: 655 x 655 x 1,020 mm
Filter-Master is available as:
Filter-Master with 1 exhaust arm, 2,0 m, Ø 150 mm
Filter-Master with 1 exhaust arm, 3,0 m, Ø 150 mm
Filter-Master with 1 exhaust arm, 4,0 m, Ø 150 mm
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UFO-N is irreplaceable in dry dust capturing (without aggressive pollutants or
compounds creating explosion hazard) arising during the welding
and other processes in chemical industry, food production, pharma-
ceutical industry, plastic processing etc. Due to the automatically
cleaned cartridge fi lters with the tefl on membrane, the dust parti-
cles – even those which are smaller than 0.4 μm - are being separated
on the outer surface of the fi lter, where they should be periodically
removed by means of the compressed air impulses.
Following versions of UFO-N device are available:
- mobile or wall-mounted
- with one or two extraction arms.
STRUCTURE
Each UFO-N device consists of:
- radial fan,
- pre-fi lter capturing the large diameter dust
- cartridge fi lter of polyester paper covered with a tefl on membrane
- active carbon impregnated spunbond fi lter – absorption of the
majority of existing vapour and gas sorts
- pneumatic fi lter regeneration system - consisting of a compressed
air tank and electromagnetic valves
- control unit - to switch on the device and to control its function in
automatic and manual mode
- set of castors in the mobile version or a set of brackets in the wall
mounting version
UFO-N is adapted for installing the ERGO extraction arms of
workrange 2, 3 or 4 metres and diameter 160mm (ERGO-L/Z-R).
UFO-1 is adapted for attachment of one extraction arm, whereas
UFO-2 for two extraction arms.
USE
After the device is switched on, the automation unit ensures the
continuous function of the fan and at the same time regenerates the
fi lters by means of the periodical compressed air impulses without
the work interruption.
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Oskar's family of portable fume and smoke collectors are designed to provide filtration for a wide range of applications.
Oskar's portable fume collectors can filter:
- welding fumes
- grinding dusts
- powders
- stone dust
- dry dust and
- fumes
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Flexible Dust and Fume Control
AAF's PFC™ - Portable Fume Collector is a complete and self contained unit that captures fumes at the source. Convenient and flexible for a variety of applications, the PFC can be moved around to meet the changing demands of your manufacturing operation. Its compact design employs the latest technology in fume capture and is suitable for most industrial environments. AAF's PFC is the ideal solution for controlling welding fumes, grinding dust, and processes where portable fume collection is needed.
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Easy-Trunk® and Porta-Trunk® Fume Collectors
Compact and portable fume collectors effectively filter smoke, dust, and fumes resulting from welding and grinding applications.
Easy-Trunk Collector
-For heavier duty or more frequent plant operations.
- Built-in pulse filter cleaning system.
- Push buttons conveniently located on front of unit
and on fume hood.
-Ultra-Web® nanofiber filters provide high
MERV* 13 filtration efficiency.
- “Plug and go” operation.
- Fits easily through standard doorway.
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The ECO trolley-mounted and ECO P wall-mounted electrostatic cleaners have been designed to extract and filter welding fumes (T version) or oil mists (N version). ECO cleaners comprise:
1. Sturdy frame made from painted sheet metal. The trolley-mounted version is fitted with appropriately-sized wheels while the wall-mounted version is supplied with a sturdy wall bracket.
2. Centrifugal electric fan with forward-blade impeller (three-phase 400V 50Hz standard version).
3. Electrical control panel (in the wall-mounted P version, it is fitted with a push button strip for switching the machine on and off).
4. Self-supporting articulated arm IBSC 160/3 for the trolley-mounted version or IBS 160/4 for the wall-mounted version (only an certain models).
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Independent power
These stand-alone industrial air cleaners with cleanable electrostatic filters can extract welding fumes from the local atmosphere even when extraction close to the source is not possible. The HFE 25 has a capacity of 2,500 m³/h and the HFE 50 up to 5,000 m³/h. Naturally, the HFE 25 and HFE 50 also take out other pollutants such as fine dust.
Also suitable to extract oil mists after installing the appropriate pre and final filters and oil drainer.
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Inkjet Fume Extractor and Filtration System
These units are designed to capture and filter harmful solvent vapour from inkjet printers then return clean air to the workplace without the need for an expensive and disruptive vent to atmosphere ducting system.
Inkjet printers are used widely throughout manufacturing and packaging industries to apply information, identification codes and best before dates etc. onto products made from various materials such as glass, card and metal.
Wide format inkjet printers are also used to produce large images, displays, graphics and signs in many print and design industries.
Various organic solvents are used as carriers for the ink pigment such as Methyl Ethyl Ketone (M.E.K.) which can cause eye irritation and CNS depression, it is also a skin irritant and can be harmful by ingestion or inhalation.
Purex Solution
The Purex Inkjet extraction and purification system effectively captures fumes from both the print head and the vents in the printer, therefore protecting personnel from inhaling the solvent fumes.
Fumes are then drawn through a Purex Solvent-Lock filter which utilises a specialised blend of filter media to adsorb and oxidise the solvent vapour safely before clean air is returned to the workplace.
Features and Benefits:
• Protects personnel.
• Ensures compliance with health and safety legislation.
• Prevents medical conditions such as fatigue, headaches, nausea.
• Reduces absenteeism.
• Removes solvent odours.
• Completely mobile.
• Compact and quiet in operation.
• Easily maintained.
• Long filter life.
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The Fume-Cube is designed to protect 1 or 2 personnel from inhaling hazardous dust and fumes which are generated during a wide range of applications.
The FumeBuster fume extraction and filtration system is specifically designed to protect up to 3 personnel from inhaling hazardous fumes and dust generated by a wide range of manual processes. These include - tinning and potting, gluing, soldering, chemical treatments and dust applications. A range of easy to install kits are available to make the FumeBuster one of the most flexible extraction systems on the market.
These units are lightweight and easy to carry and include long life unburstable filters, which can be changed in less than 60 seconds.
-Vari-Colour warning system
-Automatic flow control
-Speed control
-Compact dimension
-Quiet operation
-Excellent filter life
-Robust construction
-Arm extraction accessories
Exceptionally high air flow, low capital and running costs coupled with simple installation make they are ideal extraction solutions. Extremely robust, they are equally suited to the workshop and the production line where to be used to purify fumes that are generated during:
-Tinning & Potting
-Gluing & Chemical Treatments
-Soldering Assembly
-Rework & Repair
-Printing & Marking
-Dust Applications
In addition to the safe extraction and filtration of dust and fumes, Purex systems offer real cost savings. Unlike external venting systems,Purex machines recirculate air from the workplace so that heating & air conditioning costs are reduced.
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Hazardous materials in the form of solvents, gases and vapours are often unavoidable in production processes. According to national regulations of air purification at the workplace they have to be removed from the air. Extraction devices of the ULT AG are particularly designed for these tasks and thus, harm to employees, products and machines is safely prevented.
The recirculation ventilation helps to reduce energy costs.
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The solvent smokes generated by inkjet plotters in the workplace can be unpleasant and harmful for personnel.
The ACD series of air extraction and filtration units of ULT AG offers a wide range of possibilities to capture the bad smells and solvents coming out from inkjet plotters. All units are equipped with special impregnated activated carbon.
The highly effective and silent units offer an air volume from 80 - 1.000 m³/.
The cleaned air can be led back to the working environment thus saving energy costs.
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Laserex™ extraction systems for Laser Generated Fumes
Purex Laserex™ extractors are specifically designed to integrate with laser production processes that produce hazardous laser fumes. Purex International engineers are available to advise on the correct combination of pre-filter, main filter and machine required for any specific process, including: -
-Laser marking
-Laser drilling & cutting
-Laser engraving
-and laser welding
Industries supplied
Purex laser fume extractors are compatible with common C02, Yag and Diode lasers. A wide range of materials are used in the processes above. They include paper, foil, glass, plastics, metals, wood, enamel and ceramics. Purex supply many of the following industries: -
-Beverage, brewery and packaging
-Medical and pharmaceutical
-Cosmetic
-Food processing
-Aerospace manufacturing
-Semiconductor
-Electronics and automotive
-Machine tool manufacturing
-Defence and nuclear
-General engineering
-System features
The Laserex laser fume extractors can be connected to existing machinery using custom or standard extraction manifolds. The fume extractor can be linked to a line control circuit so that it starts and stops with the main machinery.
Failsafe controls can also be set to stop the line if extraction flow rate falls below a pre-set minimum or hazardous gases get through the system.
Unlike "vent to atmosphere" systems, the Purex system can be relocated with a production line quickly and efficiently with no pipework contamination issues.
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During a wide range of laser processes and applications hazardous particles and gases are generated. According to regulations of air purification at the workplace they have to be removed from the air.
Extraction devices of the LAS series are particularly designed for these tasks and guarantee the protection of employees as well as the product quality and protection of laser lenses and mirrors.
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Portable, Powerful Contaminant Control
Airborne contaminants produced during manufacturing and processing applications are not always effectively collected with ambient dust collector systems. The Airflow Systems line of portable dust collectors deliver up to 1600 CFM of source collection power anywhere it's needed on the shop floor. These portable dust collectors offer multiple filter options, including: aluminum mesh pre-filters, high-pressure polyester bag filters, and cartridge filters for collection of contaminants from mist and fumes to dust and smoke.
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In the shipyards in particular, where welding fumes are generated during the building of the internal parts of the cabin cruisers or the welding of the framework, the conditions required for the staff to work in conformity with the statutory regulations of the Health safeguarding bodies, may happen to fail.
For several years our company has been manufacturing exhauster units, both mobile truck units (Aspicar) and movable units (Aspitra), which are particularly suitable for use in the shipyards, for the exhaust of welding fumes as a rule. We also produce silenced exhaust fan units, having larger sizes and intended for systems with multiple intakes, with flow rates from 10,000 m3/h to 50.000 m3/h, head up to 400 Pa and 90 kW-installed power.
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Ahead of its competitors
Euromate's MFD mobile welding fume extractor with its 50 m² DuraFilter® is ahead of its competitors on all fronts. The disposable cartridge filter has been especially developed to filter welding fumes and its special construction gives it some very exceptional characteristics. This gives the welder a strong and, most important, a constant extraction over a very long period of time. The DuraFilter® has a life that is many times longer than ordinary cartridge filters. This reduces operating costs drastically. Welding fume extraction from the work area with the MFD, with all its advantages, offers reliability and is cost effective.
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PHV - PORTABLE welding smoke withdrawal system - clean air for a safe and healthy work surrounding field the PHV von PlymoVent is a user friendly, portable and mobile plant for efficient welding smoke exhaust at the source. Compactly and easily, simply in that. Above all suitably for light and normal weldings on the spot, in small areas or in difficult places. The PHV switches on by your mechanism automatically, as soon as one welds. It has 2 engines and two performance levels. The main filters has a surface of 12m ², which provides for long intervals without filter changes. The separated dust can be disposed together with the filter dust free. The welding smoke arrives to an aluminum prescreener in the main filters “Dura H®” over a metal before separator and. Subsequently, by means of a “EHEPA” filter a separator degree is reached of 99,9%. Between main and Nachfilter additionally an activated charcoal filter can be used.
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Health protection during welding processes
Welding fumes are classified as potential hazardous substance. The welding dusts and fumes are respriable. Cadmium and nickel are known to cause cancer. Therefore welding fumes have to be captured completely at the source and disposed riskless.
The extraction and filtration units of ULT AG as well as the range of accessories and extraction arms capture the hazardous substances at source and guarantee a high-efficient filtration.
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Ideal for industrial process contamination source capture, and for plants requiring periodic dust collection at various locations. Airflow capacities are 700 cfm at the capture hood, 1,250 free air.
Three Stages of Filtration:
» Primary Spark Trap
» Cellulose/Polyester Main Filter
» Carbon After Filter
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Micro Air manufactures a complete line of portable collectors. from the M2150 media collector, for light duty or small volume applications to the MC1500 cartridge collector for heavy duty production.
Cartridge units utilize self-cleaning, high efficiency cartridge filters, that reduce filter replacement costs, as the filter elements are continually cleaned by compressed air. All Micro Air cartridge collectors utilize Micro Air's exclusive Roto-Pulse cleaning system. Because this cleaning system cleans the entire surface of the cartridge, it has proven to be far more effective, than the traditional reverse-jet system, thus extending filter life. Cartridge collectors can also be equipped with HEPA filters or Charcoal Modules.
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The intake and filtering of welding fumes, aerosol, gaseous fumes, etc..., has always been a problem for the Companies, since, where the working stations were not fixed, adequate countermeasures became impossible.
Savio S.r.l., has found a solution to your requirements with the autonomous SMEC filter.
It is very compact and easy to handle, suitable to take in and filter welding fumes, aerosol, gaseous fumes and suchlike.
It is constructed with screwed galvanised steel panels and tight seals, studied to contain the intake section and the various filters, inserted according to the type of fumes to be sucked in and according to the filtering level to be obtained; this permits extreme versatility of use in different manufacturing sectors.
The filter is also fitted with wheels for quick handling and can be inserted on the intake of one or more articulated aspiration arms with patented SNODOASPIR articulation.
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Many work processes cause hazardous substances to be released in the form of dust, smoke or gases. These jeopardise:
- the health of employees
- the proper functioning of machines
- the quality of the products
ULT AG suction and filter units help to reduce the risks from harmful substances and to conform to legal requirements.
With its new 300 series, ULT AG has developed a modular system that can specifically be configured and easily be supplemented or altered to meet changing needs. The modular nature of the components enables the units to be quickly configured according to the needs of the customer.
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Soldering fume is harmful to people's health!
Fluxes, detergent residues and their decomposition products evaporating during the soldering process contain harmful substances. Extraction and filter systems of the lRA series can be used for cleaning the air directly at the workplace. A high degree of cleaning is achieved so that the filtered air can be recycled into the working room without any loss of heat.
The extraction rate of the filter euipment ranges from 50 m³/h to 2.000 m³/h
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The new PHV is a leap forward
Euromate has created yet another technological breakthrough by introducing the PHV. This portable unit is ahead of its time on performance, design and comfort of handling, fulfilling current and future requirements. One can simply always use the PHV everywhere, also in locations that are not or hardly accessible to stationary units or to the larger mobile welding fume extraction units.
The Portable High Vacuum (PHV) unit is one of the products in Euromate's new generation of the revolutionary innovative ProLine® welding fume extraction range. ProLine® means: innovative technology, efficiency and user-friendliness. Euromate offers a suitable system that has a unique price-quality ratio for every particular welding situation at any welding location.
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Hazardous materials in the form of dust, floating particles, gases and fumes are often unavoidable in production processes. According to national regulations of air purification at the workplace they have to be removed from the air. Extraction devices of the ULT AG are particularly designed for these tasks and thus, harm to employees, products and machines is safely prevented.
The recirculation ventilation helps to reduce energy costs.
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Purex portable fume extraction systems are specifically designed to prevent personnel from inhaling hazardous solder fumes generated by soldering irons. These systems cater for up to 10 soldering iron users.
Typical applications: -
Remote workstations
Out/home workers
Rework, repair and prototyping
Light production soldering
Education / hobby workshop
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