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Oskar's family of portable fume and smoke collectors are designed to provide filtration for a wide range of applications.
Oskar's portable fume collectors can filter:
- welding fumes
- grinding dusts
- powders
- stone dust
- dry dust and
- fumes
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Hazardous materials in the form of solvents, gases and vapours are often unavoidable in production processes. According to national regulations of air purification at the workplace they have to be removed from the air. Extraction devices of the ULT AG are particularly designed for these tasks and thus, harm to employees, products and machines is safely prevented.
The recirculation ventilation helps to reduce energy costs.
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The solvent smokes generated by inkjet plotters in the workplace can be unpleasant and harmful for personnel.
The ACD series of air extraction and filtration units of ULT AG offers a wide range of possibilities to capture the bad smells and solvents coming out from inkjet plotters. All units are equipped with special impregnated activated carbon.
The highly effective and silent units offer an air volume from 80 - 1.000 m³/.
The cleaned air can be led back to the working environment thus saving energy costs.
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These fumes and odors collectors are ideal microelectronic tools, designed in particular for laser micro processing, i.e. marking, cutting, enraging and welding. A unique filtration system with a powerful suction force makes these very compact units highly efficient for the capture of all particles, both clogging and non clogging, with long life filters.
Characteristics
Maximal filtration rate: 99,97 %.
24 hours, round-the-clock operation
Elimination of dry and clogging particles.
Size (LxWxH): 400x600x450.
Application areas
Electronic, Electric, Mechanic, Manufacturer of machine tool, Automobile, Pharmaceutical, Laboratories, Aerospace etc.
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Extraction and filter unit with fan, automatic filter cleaning depending on loading of dust on filters, Siemens-Simatic-unit control and PTFE membrane filters.
KEMPER extraction systems are suitable for connection to flame cutting tables with laser, plasma or autogen cutting systems. These extraction systems are also suitable for extraction of welding smoke at several work stations by means of stationary units.
Filter classification M and L with filter efficiency of 99,9 % (BIA-classification U, S, G, C).
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During a wide range of laser processes and applications hazardous particles and gases are generated. According to regulations of air purification at the workplace they have to be removed from the air.
Extraction devices of the LAS series are particularly designed for these tasks and guarantee the protection of employees as well as the product quality and protection of laser lenses and mirrors.
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APPLICATION
MATRIX-1000 is applied for cleaning the air from dust at the mobile welding stations. It can be also used for capturing other du-
sts of low emission of contamination (up to 10 dm³ a day), provided that the dust is dry and does not cause explosion hazard.
Due to the applied cartridge fi lter with a tefl on membrane, are captured even the dust particles smaller than 0,4μm.
MATRIX-1000 units are adapted for installing the extraction arms of diameter 160 mm and workrange 2 metres (ERGO-L/Z-2-R).
MATRIX-1000-1 works with one extraction arm, whereas MATRIX-1000-2 is adapted for connection of two extraction arms.
STRUCTURE
The MATRIX-1000 consists of following elements:
- housing of polyester-glass composite
- radial fan – zinc-coated steel sheets
- cartridge fi lter – polyester, tefl on coated membrane
- rotary jets for cartridge fi lter regeneration
- brackets – for fastening the extraction arm (for MATRIX-1000-2 two supports)
- control unit (version with automatic or manual control)
- six wheels’ assembly – to displace the device
- vacuum cleaner – to remove the contamination from the fi lter chamber.
OPTIONS
MATRIX-1000 is being manufactured in two control versions. In the standard version the fan is operated manually.
In the automatic version, after switching on the fan, the electromagnetic valve opens automatically (supplying the compressed air
to the rotary jets), subsequently – after several seconds the fan is being switched on automatically.
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The Filter-Master is a mobile mechanical filter designed and ideally suited for use at various welding workplaces and conditions. Built of rigid sheet metal construction and incorporating anti corrosive powder coating; the Filter-Master is designed for every day use. Four heavy duty rubber castors allow ease of movement within the factory and the 3.0 m extraction arm into any desired position. The Filter-Master is the ideal solution to a wide range of extraction problems.
The mechanical filter unit is equipped with a filter insert (filter efficiency > 99.9 %), filter monitor, motor protection with switch and starter, 5.0 m mains cable with plug and complete exhaust arm with hood.
Technical data:
fan performance: 2,200 m3/h
extraction performance at the hood: 1,200 m3/h
motor power: 1.1 kW
voltage: 3 x 400 V / 50 Hz
noise level: 68 dB (A)
filter efficiency: > 99.9 %
weight (without extraction arm): 80 kg
dimensions: 655 x 655 x 1,020 mm
Filter-Master is available as:
Filter-Master with 1 exhaust arm, 2,0 m, Ø 150 mm
Filter-Master with 1 exhaust arm, 3,0 m, Ø 150 mm
Filter-Master with 1 exhaust arm, 4,0 m, Ø 150 mm
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UFO-N is irreplaceable in dry dust capturing (without aggressive pollutants or
compounds creating explosion hazard) arising during the welding
and other processes in chemical industry, food production, pharma-
ceutical industry, plastic processing etc. Due to the automatically
cleaned cartridge fi lters with the tefl on membrane, the dust parti-
cles – even those which are smaller than 0.4 μm - are being separated
on the outer surface of the fi lter, where they should be periodically
removed by means of the compressed air impulses.
Following versions of UFO-N device are available:
- mobile or wall-mounted
- with one or two extraction arms.
STRUCTURE
Each UFO-N device consists of:
- radial fan,
- pre-fi lter capturing the large diameter dust
- cartridge fi lter of polyester paper covered with a tefl on membrane
- active carbon impregnated spunbond fi lter – absorption of the
majority of existing vapour and gas sorts
- pneumatic fi lter regeneration system - consisting of a compressed
air tank and electromagnetic valves
- control unit - to switch on the device and to control its function in
automatic and manual mode
- set of castors in the mobile version or a set of brackets in the wall
mounting version
UFO-N is adapted for installing the ERGO extraction arms of
workrange 2, 3 or 4 metres and diameter 160mm (ERGO-L/Z-R).
UFO-1 is adapted for attachment of one extraction arm, whereas
UFO-2 for two extraction arms.
USE
After the device is switched on, the automation unit ensures the
continuous function of the fan and at the same time regenerates the
fi lters by means of the periodical compressed air impulses without
the work interruption.
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Health protection during welding processes
Welding fumes are classified as potential hazardous substance. The welding dusts and fumes are respriable. Cadmium and nickel are known to cause cancer. Therefore welding fumes have to be captured completely at the source and disposed riskless.
The extraction and filtration units of ULT AG as well as the range of accessories and extraction arms capture the hazardous substances at source and guarantee a high-efficient filtration.
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Easy-Trunk® and Porta-Trunk® Fume Collectors
Compact and portable fume collectors effectively filter smoke, dust, and fumes resulting from welding and grinding applications.
Easy-Trunk Collector
-For heavier duty or more frequent plant operations.
- Built-in pulse filter cleaning system.
- Push buttons conveniently located on front of unit
and on fume hood.
-Ultra-Web® nanofiber filters provide high
MERV* 13 filtration efficiency.
- “Plug and go” operation.
- Fits easily through standard doorway.
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Many work processes cause hazardous substances to be released in the form of dust, smoke or gases. These jeopardise:
- the health of employees
- the proper functioning of machines
- the quality of the products
ULT AG suction and filter units help to reduce the risks from harmful substances and to conform to legal requirements.
With its new 300 series, ULT AG has developed a modular system that can specifically be configured and easily be supplemented or altered to meet changing needs. The modular nature of the components enables the units to be quickly configured according to the needs of the customer.
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These high and low pressure dust collectors have a powerful suction force and provide high-level filtration. They are compact, light, easy to carry and can be installed in narrow space of difficult access, workshop, line production and cleanrooms. They are perfectly adapted for protection of the workers against harmful particles, and for preservation of the products, the manufacturing tools and the environment.
Characteristics
Maximal filtration rate: 99,97 %.
Very compact and light
Power : 150 ~ 1200W.
24 hours, round-the-clock operation
Application areas
Electronic, Electric, Mechanic, Manufacturer of machine tool, Automobile, Pharmaceutical, Laboratories, Aerospace, Dental Prosthetist, Watchmaker - Jewelry etc.
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Soldering fume is harmful to people's health!
Fluxes, detergent residues and their decomposition products evaporating during the soldering process contain harmful substances. Extraction and filter systems of the lRA series can be used for cleaning the air directly at the workplace. A high degree of cleaning is achieved so that the filtered air can be recycled into the working room without any loss of heat.
The extraction rate of the filter euipment ranges from 50 m³/h to 2.000 m³/h
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These dust collectors are adapted for precision works. A unique filtration system with a powerful suction force makes these dust collectors highly efficient for the capture of all particle, both clogging and non clogging, with long life filters.
Characteristics
Maximal filtration rate: 99,97 %.
24 hours, round-the-clock operation
Elimination of dry and clogging particles.
Compact and light
Application areas
Electronic, Electric, Mechanic, Manufacturer of machine tool, Automobile, Pharmaceutical, Laboratories, Aerospace etc.
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Hazardous materials in the form of dust, floating particles, gases and fumes are often unavoidable in production processes. According to national regulations of air purification at the workplace they have to be removed from the air. Extraction devices of the ULT AG are particularly designed for these tasks and thus, harm to employees, products and machines is safely prevented.
The recirculation ventilation helps to reduce energy costs.
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The ECO trolley-mounted and ECO P wall-mounted electrostatic cleaners have been designed to extract and filter welding fumes (T version) or oil mists (N version). ECO cleaners comprise:
1. Sturdy frame made from painted sheet metal. The trolley-mounted version is fitted with appropriately-sized wheels while the wall-mounted version is supplied with a sturdy wall bracket.
2. Centrifugal electric fan with forward-blade impeller (three-phase 400V 50Hz standard version).
3. Electrical control panel (in the wall-mounted P version, it is fitted with a push button strip for switching the machine on and off).
4. Self-supporting articulated arm IBSC 160/3 for the trolley-mounted version or IBS 160/4 for the wall-mounted version (only an certain models).
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Independent power
These stand-alone industrial air cleaners with cleanable electrostatic filters can extract welding fumes from the local atmosphere even when extraction close to the source is not possible. The HFE 25 has a capacity of 2,500 m³/h and the HFE 50 up to 5,000 m³/h. Naturally, the HFE 25 and HFE 50 also take out other pollutants such as fine dust.
Also suitable to extract oil mists after installing the appropriate pre and final filters and oil drainer.
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Inkjet Fume Extractor and Filtration System
These units are designed to capture and filter harmful solvent vapour from inkjet printers then return clean air to the workplace without the need for an expensive and disruptive vent to atmosphere ducting system.
Inkjet printers are used widely throughout manufacturing and packaging industries to apply information, identification codes and best before dates etc. onto products made from various materials such as glass, card and metal.
Wide format inkjet printers are also used to produce large images, displays, graphics and signs in many print and design industries.
Various organic solvents are used as carriers for the ink pigment such as Methyl Ethyl Ketone (M.E.K.) which can cause eye irritation and CNS depression, it is also a skin irritant and can be harmful by ingestion or inhalation.
Purex Solution
The Purex Inkjet extraction and purification system effectively captures fumes from both the print head and the vents in the printer, therefore protecting personnel from inhaling the solvent fumes.
Fumes are then drawn through a Purex Solvent-Lock filter which utilises a specialised blend of filter media to adsorb and oxidise the solvent vapour safely before clean air is returned to the workplace.
Features and Benefits:
• Protects personnel.
• Ensures compliance with health and safety legislation.
• Prevents medical conditions such as fatigue, headaches, nausea.
• Reduces absenteeism.
• Removes solvent odours.
• Completely mobile.
• Compact and quiet in operation.
• Easily maintained.
• Long filter life.
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The Fume-Cube is designed to protect 1 or 2 personnel from inhaling hazardous dust and fumes which are generated during a wide range of applications.
The FumeBuster fume extraction and filtration system is specifically designed to protect up to 3 personnel from inhaling hazardous fumes and dust generated by a wide range of manual processes. These include - tinning and potting, gluing, soldering, chemical treatments and dust applications. A range of easy to install kits are available to make the FumeBuster one of the most flexible extraction systems on the market.
These units are lightweight and easy to carry and include long life unburstable filters, which can be changed in less than 60 seconds.
-Vari-Colour warning system
-Automatic flow control
-Speed control
-Compact dimension
-Quiet operation
-Excellent filter life
-Robust construction
-Arm extraction accessories
Exceptionally high air flow, low capital and running costs coupled with simple installation make they are ideal extraction solutions. Extremely robust, they are equally suited to the workshop and the production line where to be used to purify fumes that are generated during:
-Tinning & Potting
-Gluing & Chemical Treatments
-Soldering Assembly
-Rework & Repair
-Printing & Marking
-Dust Applications
In addition to the safe extraction and filtration of dust and fumes, Purex systems offer real cost savings. Unlike external venting systems,Purex machines recirculate air from the workplace so that heating & air conditioning costs are reduced.
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TEKA offers a wide range of suction units for more than one working place. The picture shows a cartridge filter unit for welding applications (it is suitable for the treatment of steel, galvanized steel, aluminium etc.). We offer these units in various versions - with HEPA filter or with filter cartridge (with manual or automatic dedusting). The units for welding applications (mobile or for wall-mounting) are available with one or two suction arms. For more than two working places we offer our centralized suction units.
For soldering, laser and/or electronics applications TEKA offers units for up to 4 working places. These units are equipped with several filter steps (prefilter, HEPA filter and activated carbon filter).
CAREMASTER, CLEANMASTER, STRONGMASTER, CARTMASTER, AIRFILTER Mini, LMD
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Laserex™ extraction systems for Laser Generated Fumes
Purex Laserex™ extractors are specifically designed to integrate with laser production processes that produce hazardous laser fumes. Purex International engineers are available to advise on the correct combination of pre-filter, main filter and machine required for any specific process, including: -
-Laser marking
-Laser drilling & cutting
-Laser engraving
-and laser welding
Industries supplied
Purex laser fume extractors are compatible with common C02, Yag and Diode lasers. A wide range of materials are used in the processes above. They include paper, foil, glass, plastics, metals, wood, enamel and ceramics. Purex supply many of the following industries: -
-Beverage, brewery and packaging
-Medical and pharmaceutical
-Cosmetic
-Food processing
-Aerospace manufacturing
-Semiconductor
-Electronics and automotive
-Machine tool manufacturing
-Defence and nuclear
-General engineering
-System features
The Laserex laser fume extractors can be connected to existing machinery using custom or standard extraction manifolds. The fume extractor can be linked to a line control circuit so that it starts and stops with the main machinery.
Failsafe controls can also be set to stop the line if extraction flow rate falls below a pre-set minimum or hazardous gases get through the system.
Unlike "vent to atmosphere" systems, the Purex system can be relocated with a production line quickly and efficiently with no pipework contamination issues.
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Filter systems especially made for the laser industry. Suction systems for laser jobs with i.e.metal, wood, plexiglas and gum (cutting, welding, marking etc.)
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TEKA suction and filter units enable you to flexibly adapt to changing conditions. For situations that require dust and smoke extraction, we offer adequate solutions for metal processing (welding, laser), electronic industry (soldering), dental and medical technology and also for the printing industry (plotting).
The TEKA HANDYCART, for instance, is a compact, space-saving unit used for welding of small components. In a special version this filter unit can be used for torch extraction.
On the other hand, we offer high end mobile cartridge filter units like our STRONGMASTER and CARTMASTER. These units allow long lasting extractions of welding processes with non-alloyed metals and precious metals, especially along with strong smoke emissions.
Not only smoke and dust can be extracted by our mobile units, also other health affecting emissions such as oil mist can be extracted by suction units with e.g. the TEKA OILCUBE.
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Portable, Powerful Contaminant Control
Airborne contaminants produced during manufacturing and processing applications are not always effectively collected with ambient dust collector systems. The Airflow Systems line of portable dust collectors deliver up to 1600 CFM of source collection power anywhere it's needed on the shop floor. These portable dust collectors offer multiple filter options, including: aluminum mesh pre-filters, high-pressure polyester bag filters, and cartridge filters for collection of contaminants from mist and fumes to dust and smoke.
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In the shipyards in particular, where welding fumes are generated during the building of the internal parts of the cabin cruisers or the welding of the framework, the conditions required for the staff to work in conformity with the statutory regulations of the Health safeguarding bodies, may happen to fail.
For several years our company has been manufacturing exhauster units, both mobile truck units (Aspicar) and movable units (Aspitra), which are particularly suitable for use in the shipyards, for the exhaust of welding fumes as a rule. We also produce silenced exhaust fan units, having larger sizes and intended for systems with multiple intakes, with flow rates from 10,000 m3/h to 50.000 m3/h, head up to 400 Pa and 90 kW-installed power.
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Ahead of its competitors
Euromate's MFD mobile welding fume extractor with its 50 m² DuraFilter® is ahead of its competitors on all fronts. The disposable cartridge filter has been especially developed to filter welding fumes and its special construction gives it some very exceptional characteristics. This gives the welder a strong and, most important, a constant extraction over a very long period of time. The DuraFilter® has a life that is many times longer than ordinary cartridge filters. This reduces operating costs drastically. Welding fume extraction from the work area with the MFD, with all its advantages, offers reliability and is cost effective.
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PHV - PORTABLE welding smoke withdrawal system - clean air for a safe and healthy work surrounding field the PHV von PlymoVent is a user friendly, portable and mobile plant for efficient welding smoke exhaust at the source. Compactly and easily, simply in that. Above all suitably for light and normal weldings on the spot, in small areas or in difficult places. The PHV switches on by your mechanism automatically, as soon as one welds. It has 2 engines and two performance levels. The main filters has a surface of 12m ², which provides for long intervals without filter changes. The separated dust can be disposed together with the filter dust free. The welding smoke arrives to an aluminum prescreener in the main filters “Dura H®” over a metal before separator and. Subsequently, by means of a “EHEPA” filter a separator degree is reached of 99,9%. Between main and Nachfilter additionally an activated charcoal filter can be used.
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TEKA offers a great variety of mobile suction and filtering units for welding fumes. We offer units for each application and welding procedure and each metal (steel, galvanized steel, aluminium, precious metals etc.).
We offer our units in various versions - with HEPA filter or with filter cartridge with manual or automatical dedusting). In case that gas and/or odours arise from the welding process it is possible to equip the filter unit additionally with an activated carbon filter.
Three types are also BGIA certified (German institute for government safety organisation) and are therefore approved for welding fume class W3.
The TEKA HANDYCART, for instance, is a compact, space-saving unit used for welding of small components. In a special version this filter unit can be used for torch extraction.
On the other hand we offer high end mobile cartridge filter units like our STRONGMASTER and CARTMASTER. These units allow long lasting extractions of weldinig processes with non-alloyed metals and precious metals, especially along with strong smoke emissions.
For applications with oil and emulsion mist we offer our units of the OILCUBE type.
HANDYCART, PROTECTOR, CAREMASTER, CLEANMASTER, STRONGMASTER, CARTMASTER, OILCUBE
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Welding fume filter systems for almost every type of industrial fume extraction problem. Portable, stationary or/and as central system.
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