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A system for the filtration of air in the workplace capable of eliminating oil mist and smoke caused by a variety of metal machining applications.
This solution has a very broad range of possible applications: machining centers, lathes, grinders, millings, screwings…
Thanks to the specific characteristics of the material used, the Newton line assures an extremely high filtration efficiency according to the regulating norms.
The opacimetric tests and lab analysis guarantee reliability and efficiency for the 2 versions available:
95% for the version in which the air is directly conveyed externally to the plant
99.97% for the version in which the air is recycled within the plant.
The Newton line is the ideal answer for:
For the Equipment of Oversize machine tools
5000 m3/h each unit.
Centralized Systems
Modularity is one of the main advantages of the NEWTON line, becoming the most important element for high throughput oil mist filtration systems. By combining several units together it is possible to reach considerably high air flows.
Losma is therefore able to offer tailor made solutions, ideal for centralized systems.
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Technical specifications:
Maximum static pressure: 1,8 kPa
Maximum airflow: 2,4 m3/min
Power: 150 W
Control panel: filter saturation, overheating and overloading indicators, 7 speed levels of suction.
Synchronization plug for connection with other applications.
Dimensions (mm): 264 (L) x 264 (W) x 502 (H)
Very comfortable to integrate regarding its compact size, the CKU-060AT-ACC-CE is easily placed in the most narrow places in your production zones.
It offers an excellent performance/cost ratio: static pressure reaches 1.8 kPa and airflow 2.4 m3/min for a power consumption of only 150W.
A panel board will allow you an easy handling thanks to indicators of filters saturation, of overloading, of overheating and a precise user-adjustable speed with 7 levels. Furthermore, a synchronization plug eases every connection to your productive systems.
The filtration system begins with a first filter with a special structure which captures more particulates, lengthen the time of use and is easy to change. A second filter with activate carbon removes odors and fumes generated by lasers or welding. Filtration rate reaches 98% for particulates ≥ 0.3µ.
Thus the CKU-060AT-ACC manages fumes and odors for the health and comfort of salaries, guarantee a protection of the laser equipments and ensures a better quality of production.
Non-applicable for toxic gas, liquid, explosive, corrosive and abrasive substances.
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Extraction and filter unit with fan, automatic filter cleaning depending on loading of dust on filters, Siemens-Simatic-unit control and PTFE membrane filters.
KEMPER extraction systems are suitable for connection to flame cutting tables with laser, plasma or autogen cutting systems. These extraction systems are also suitable for extraction of welding smoke at several work stations by means of stationary units.
Filter classification M and L with filter efficiency of 99,9 % (BIA-classification U, S, G, C).
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The Filter-Master is a mobile mechanical filter designed and ideally suited for use at various welding workplaces and conditions. Built of rigid sheet metal construction and incorporating anti corrosive powder coating; the Filter-Master is designed for every day use. Four heavy duty rubber castors allow ease of movement within the factory and the 3.0 m extraction arm into any desired position. The Filter-Master is the ideal solution to a wide range of extraction problems.
The mechanical filter unit is equipped with a filter insert (filter efficiency > 99.9 %), filter monitor, motor protection with switch and starter, 5.0 m mains cable with plug and complete exhaust arm with hood.
Technical data:
fan performance: 2,200 m3/h
extraction performance at the hood: 1,200 m3/h
motor power: 1.1 kW
voltage: 3 x 400 V / 50 Hz
noise level: 68 dB (A)
filter efficiency: > 99.9 %
weight (without extraction arm): 80 kg
dimensions: 655 x 655 x 1,020 mm
Filter-Master is available as:
Filter-Master with 1 exhaust arm, 2,0 m, Ø 150 mm
Filter-Master with 1 exhaust arm, 3,0 m, Ø 150 mm
Filter-Master with 1 exhaust arm, 4,0 m, Ø 150 mm
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UFO-N is irreplaceable in dry dust capturing (without aggressive pollutants or
compounds creating explosion hazard) arising during the welding
and other processes in chemical industry, food production, pharma-
ceutical industry, plastic processing etc. Due to the automatically
cleaned cartridge fi lters with the tefl on membrane, the dust parti-
cles – even those which are smaller than 0.4 μm - are being separated
on the outer surface of the fi lter, where they should be periodically
removed by means of the compressed air impulses.
Following versions of UFO-N device are available:
- mobile or wall-mounted
- with one or two extraction arms.
STRUCTURE
Each UFO-N device consists of:
- radial fan,
- pre-fi lter capturing the large diameter dust
- cartridge fi lter of polyester paper covered with a tefl on membrane
- active carbon impregnated spunbond fi lter – absorption of the
majority of existing vapour and gas sorts
- pneumatic fi lter regeneration system - consisting of a compressed
air tank and electromagnetic valves
- control unit - to switch on the device and to control its function in
automatic and manual mode
- set of castors in the mobile version or a set of brackets in the wall
mounting version
UFO-N is adapted for installing the ERGO extraction arms of
workrange 2, 3 or 4 metres and diameter 160mm (ERGO-L/Z-R).
UFO-1 is adapted for attachment of one extraction arm, whereas
UFO-2 for two extraction arms.
USE
After the device is switched on, the automation unit ensures the
continuous function of the fan and at the same time regenerates the
fi lters by means of the periodical compressed air impulses without
the work interruption.
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Oskar's family of portable fume and smoke collectors are designed to provide filtration for a wide range of applications.
Oskar's portable fume collectors can filter:
- welding fumes
- grinding dusts
- powders
- stone dust
- dry dust and
- fumes
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Flexible Dust and Fume Control
AAF's PFC™ - Portable Fume Collector is a complete and self contained unit that captures fumes at the source. Convenient and flexible for a variety of applications, the PFC can be moved around to meet the changing demands of your manufacturing operation. Its compact design employs the latest technology in fume capture and is suitable for most industrial environments. AAF's PFC is the ideal solution for controlling welding fumes, grinding dust, and processes where portable fume collection is needed.
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Easy-Trunk® and Porta-Trunk® Fume Collectors
Compact and portable fume collectors effectively filter smoke, dust, and fumes resulting from welding and grinding applications.
Easy-Trunk Collector
-For heavier duty or more frequent plant operations.
- Built-in pulse filter cleaning system.
- Push buttons conveniently located on front of unit
and on fume hood.
-Ultra-Web® nanofiber filters provide high
MERV* 13 filtration efficiency.
- “Plug and go” operation.
- Fits easily through standard doorway.
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Use
Reel for the unwinding of the squash-resistant flexible hose in different diameters depending on the vehicle type, supplied with mechanical movement only for fixed or centralized working places or sliding on the extruded duct mod. EC for the positioning near to the vehicle.
The system is designed for the localized extraction from exhaust pipe with suitable rubber or stainless steel AISI 304 intakes resistant to the temperature coming out of the motors.
Technical characteristics
The main components of the ATN series of winders are:
• galvanized steel reel fitted with a special guide to ensure that the hose is correctly wound onto the reel;
• epoxy-painted steel retainer disks fitted to either side of the reel;
• drive system: mechanical TGA hose with various diameters for different requirements;
• EV metal sheet fan (for ATNV models) with various power ratings depending on the required workload.
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Reversit is an exclusive and innovative system of suction and filtration of dusts as a result of professional applications. Designed and realized with the most modern technologies available, it appear to be the only product in his kind for the special structural configuration that allows it to reach very high efficiency of filtration and to mantain them unchanged in time, observing the most strict environmental protection rules.
The modular structure that make Reversit different, starting from three basis structures, in addition to garantee reduced overall dimensions allows a full personalisation of the units depending on the pollutant and on the system demands.
All the versions are planned to be created and certified in accordance with Atex directives.
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High-level control of welding fumes
Push-pull systems are the solution when source extraction and hoods are not an option, such as working areas with crane transportation, plants where large pieces of metal are fabricated (and arms are impractical) or workshops where various welding processes take place at continuously changing locations. The push-pull system has been designed especially for heavy industry.
Control your background concentration
Welding fumes rise due to heat. At a certain level – due to the cooling process - the same temperature level will be reached and a fume layer arises. The push-pull system moves this layer in a controlled way at a particular height (usually between four and six metres) where the air is being filtered and re-circulated. This way the smaller particles cannot cool down and return to working level. Which means: less fine dust on your work floor.
Ductwork, the main aspect
The main aspect of the push-pull system is the ductwork. Ductwork can be installed in all kinds of settings, U-shaped or paralleled. To determine the most effective system for your surroundings, you need to consider all aspects; the welding process, the height at which the welding fume layer develops, overall volume and the general construction of your workshop.
BENEFITS: optimum control, prevents accumulation of welding fumes, less fine dust at your work floor, heated air stays within the workshop, thus energy saving, suits almost every heavy industrial working environment.
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Smoke and Dust Collector for CNC Laser and Plasma Cutters
The GSP (Gold Series Package) unit is completely assembled and ready to run. The fan, cleaning system, filters and controls are factory assembled.
* 7.5 HP side mount fan rated for 2,500 CFM at 10" w.c.
* Four(4) HemiPleat® HE fire-retardant cartridges with 325 sq. ft. of media each
* Automatic, reverse pulse cleaning system for long cartridge life, prewired to Photohelic® controls.
* Modular construction allows component orientations to be changed
* Spark trap inlet to protect cartridges
* Easy to remove dust drawers
* Easy open access door to cartridges
* Tool-less cam-lock cartridge removal
* View port in sound enclosure to check fan rotation
* Sprinkler Kit
Specifications
* NEMA 4 rating on electrical enclosures
* Cleaning system requires 10 CFM clean, dry compressed air at 90 PSI
* Rugged 10 & 7 ga. construction
* Housing rated for ±25" w.c.
* Weight of collector approximately 2,800 lbs
* Media area = 1,300 sq. ft.
* Efficiency = 99.99% on 0.5 micron
* Silencer designed for 75 dBA maximum .
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The ECO trolley-mounted and ECO P wall-mounted electrostatic cleaners have been designed to extract and filter welding fumes (T version) or oil mists (N version). ECO cleaners comprise:
1. Sturdy frame made from painted sheet metal. The trolley-mounted version is fitted with appropriately-sized wheels while the wall-mounted version is supplied with a sturdy wall bracket.
2. Centrifugal electric fan with forward-blade impeller (three-phase 400V 50Hz standard version).
3. Electrical control panel (in the wall-mounted P version, it is fitted with a push button strip for switching the machine on and off).
4. Self-supporting articulated arm IBSC 160/3 for the trolley-mounted version or IBS 160/4 for the wall-mounted version (only an certain models).
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Laserex™ extraction systems for Laser Generated Fumes
Purex Laserex™ extractors are specifically designed to integrate with laser production processes that produce hazardous laser fumes. Purex International engineers are available to advise on the correct combination of pre-filter, main filter and machine required for any specific process, including: -
-Laser marking
-Laser drilling & cutting
-Laser engraving
-and laser welding
Industries supplied
Purex laser fume extractors are compatible with common C02, Yag and Diode lasers. A wide range of materials are used in the processes above. They include paper, foil, glass, plastics, metals, wood, enamel and ceramics. Purex supply many of the following industries: -
-Beverage, brewery and packaging
-Medical and pharmaceutical
-Cosmetic
-Food processing
-Aerospace manufacturing
-Semiconductor
-Electronics and automotive
-Machine tool manufacturing
-Defence and nuclear
-General engineering
-System features
The Laserex laser fume extractors can be connected to existing machinery using custom or standard extraction manifolds. The fume extractor can be linked to a line control circuit so that it starts and stops with the main machinery.
Failsafe controls can also be set to stop the line if extraction flow rate falls below a pre-set minimum or hazardous gases get through the system.
Unlike "vent to atmosphere" systems, the Purex system can be relocated with a production line quickly and efficiently with no pipework contamination issues.
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During a wide range of laser processes and applications hazardous particles and gases are generated. According to regulations of air purification at the workplace they have to be removed from the air.
Extraction devices of the LAS series are particularly designed for these tasks and guarantee the protection of employees as well as the product quality and protection of laser lenses and mirrors.
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Ahead of its competitors
Euromate's MFD mobile welding fume extractor with its 50 m² DuraFilter® is ahead of its competitors on all fronts. The disposable cartridge filter has been especially developed to filter welding fumes and its special construction gives it some very exceptional characteristics. This gives the welder a strong and, most important, a constant extraction over a very long period of time. The DuraFilter® has a life that is many times longer than ordinary cartridge filters. This reduces operating costs drastically. Welding fume extraction from the work area with the MFD, with all its advantages, offers reliability and is cost effective.
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PHV - PORTABLE welding smoke withdrawal system - clean air for a safe and healthy work surrounding field the PHV von PlymoVent is a user friendly, portable and mobile plant for efficient welding smoke exhaust at the source. Compactly and easily, simply in that. Above all suitably for light and normal weldings on the spot, in small areas or in difficult places. The PHV switches on by your mechanism automatically, as soon as one welds. It has 2 engines and two performance levels. The main filters has a surface of 12m ², which provides for long intervals without filter changes. The separated dust can be disposed together with the filter dust free. The welding smoke arrives to an aluminum prescreener in the main filters “Dura H®” over a metal before separator and. Subsequently, by means of a “EHEPA” filter a separator degree is reached of 99,9%. Between main and Nachfilter additionally an activated charcoal filter can be used.
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Health protection during welding processes
Welding fumes are classified as potential hazardous substance. The welding dusts and fumes are respriable. Cadmium and nickel are known to cause cancer. Therefore welding fumes have to be captured completely at the source and disposed riskless.
The extraction and filtration units of ULT AG as well as the range of accessories and extraction arms capture the hazardous substances at source and guarantee a high-efficient filtration.
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Ideal for industrial process contamination source capture, and for plants requiring periodic dust collection at various locations. Airflow capacities are 700 cfm at the capture hood, 1,250 free air.
Three Stages of Filtration:
» Primary Spark Trap
» Cellulose/Polyester Main Filter
» Carbon After Filter
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Micro Air manufactures a complete line of portable collectors. from the M2150 media collector, for light duty or small volume applications to the MC1500 cartridge collector for heavy duty production.
Cartridge units utilize self-cleaning, high efficiency cartridge filters, that reduce filter replacement costs, as the filter elements are continually cleaned by compressed air. All Micro Air cartridge collectors utilize Micro Air's exclusive Roto-Pulse cleaning system. Because this cleaning system cleans the entire surface of the cartridge, it has proven to be far more effective, than the traditional reverse-jet system, thus extending filter life. Cartridge collectors can also be equipped with HEPA filters or Charcoal Modules.
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The new PHV is a leap forward
Euromate has created yet another technological breakthrough by introducing the PHV. This portable unit is ahead of its time on performance, design and comfort of handling, fulfilling current and future requirements. One can simply always use the PHV everywhere, also in locations that are not or hardly accessible to stationary units or to the larger mobile welding fume extraction units.
The Portable High Vacuum (PHV) unit is one of the products in Euromate's new generation of the revolutionary innovative ProLine® welding fume extraction range. ProLine® means: innovative technology, efficiency and user-friendliness. Euromate offers a suitable system that has a unique price-quality ratio for every particular welding situation at any welding location.
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Hazardous materials in the form of dust, floating particles, gases and fumes are often unavoidable in production processes. According to national regulations of air purification at the workplace they have to be removed from the air. Extraction devices of the ULT AG are particularly designed for these tasks and thus, harm to employees, products and machines is safely prevented.
The recirculation ventilation helps to reduce energy costs.
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Filter systems especially made for the laser industry. Suction systems for laser jobs with i.e.metal, wood, plexiglas and gum (cutting, welding, marking etc.)
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Filter systems especially made for the laser industry. Suction systems for laser jobs with i.e.metal, wood, plexiglas and gum (cutting, welding, marking etc.)
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The Geovent GFB filter is the complete filter solution, when the extracted air has to be cleaned. The GFB filter has a fully automated, pneumatic filter cleaning system, which cleans the polluted air with up to 99.97%.
The filter can find use in many situations, but will primarily be used within industries, where polluted air from processes such as welding, plasma / laser cutting, grinding, powder enamelling, etc. needs to be filtrated.
The filter is suitable for airflows of up to 7,200 m³/h depending on the particle load. If the need for a lager capacity should arise, several filters can be connected in parallel.
As standard, the filter is delivered in fully galvanized execution with an automated, pneumatic cleaning system, collection bucket, filter control - and furthermore, it is now affordable to do something about the environment...
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Power:
- 1.1 kW (Model 1.5 HP)
- 2.2 kW (Model 3 HP)
Flow rate:
- 1500 m3/h (Model 1.5 HP)
- 2600 m3/h (Model 3 HP)
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Welding fume filter systems for almost every type of industrial fume extraction problem. Portable, stationary or/and as central system.
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TEKA offers a great variety of mobile suction and filtering units for welding fumes. We offer units for each application and welding procedure and each metal (steel, galvanized steel, aluminium, precious metals etc.).
We offer our units in various versions - with HEPA filter or with filter cartridge with manual or automatical dedusting). In case that gas and/or odours arise from the welding process it is possible to equip the filter unit additionally with an activated carbon filter.
Three types are also BGIA certified (German institute for government safety organisation) and are therefore approved for welding fume class W3.
The TEKA HANDYCART, for instance, is a compact, space-saving unit used for welding of small components. In a special version this filter unit can be used for torch extraction.
On the other hand we offer high end mobile cartridge filter units like our STRONGMASTER and CARTMASTER. These units allow long lasting extractions of weldinig processes with non-alloyed metals and precious metals, especially along with strong smoke emissions.
For applications with oil and emulsion mist we offer our units of the OILCUBE type.
HANDYCART, PROTECTOR, CAREMASTER, CLEANMASTER, STRONGMASTER, CARTMASTER, OILCUBE
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Adapter for exhaust ventilation hood (diameter 150)
We differentiate between pipetype and hosetype as well as internal and external joints. As they come with a spring support, all of the arms are self-supporting in the set position.
The exhaust ventilation hood is equipped with a throttle valve that enables the flow rate to be set individually. For lengths of 5 m and more, the arm is supplied with an additional wall-mounted boom of 2 or rather 4 m length. This is equipped with a C-beam for attaching a mechanical wire box or tools.
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