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We offer a wide line of hump type and straight through mesh belt furnaces and ovens for continuous blackening, brazing, annealing and sintering of light parts or assemblies in controlled atmospheres.
Belt widths range from 12" to 92" for processing temperatures up to 2100°F (1150°C). Silicon carbide, ribbon or tubular heating elements are available along with direct heated or muffle type designs. Water-jacketed coolers are shipped as complete sections. Air jet coolers can be provided for final cooling.
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MINI OVEN “JOLLY”
This dryer is designed for the fast drying of serigraphic dissolvent ink or water ink on various applications. Easy operation and maintenance and high drying efficiency are the main characteristics of this machine.
Endowed of kappa for aspiring attack, mounted on 4
Self-locking wheels.
Dimensions: tape length 150 cm, Height from earth 80 cm, Weight 87 kg.
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Main use:
Furnaces type Bd are used for a variety of heat treatment applications requiring temperature up to 1150 °C in special cases to 1180 °C and a precisely controlled protective atmosphere, for example heat treatment and brazing of stainless steels.
All heat treatment applications indicated below are carried out under a suitable protective atmosphere so that parts remain bright and clean.
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Furnaces type T are designed for continuous hardening of mass produced steel parts.
Engineered for high precision and excellent reproducibility they meet the most stringent metallurgical requirements.
Typical heat treatment applications, at temperature
up to 950 °C:
- Hardening or case hardening, i.e. gas carburizing and carbonitriding with oil or polymer quench.
- Austempering and Martempering with salt bath quench.
- SAFED OXYCAD® ontinuous nitrocarburizing process.
All these treatments are carried out under controlled atmosphere.
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Technical data :
• Treatments: Autenitisation, carburising, carbonitriding, annealing, brazing, brazing of precious metals, nitriding, tempering, hardening of stainless steel with 13% of chromium, overhardening, sintering, recrystallization.
• Temperature up to 1'100°C.
• Useful length of the heated zone from 100 to 800 mm.
• Useful height : from 45 to 200 mm.
• Heated lenght: from 800 to 8000 mm.
• Material: steel, stainless steel, copper, precious metals
• Atmospheres : nitrogen, Hydrogen, Air, Argon, Cracket Ammonia, N2+H2 mixture, endothermic gas.
Process control and supervision by our partner AXRON Swiss Technology (www.axron.com)
Accessories for compact furnaces: gas mixer, ammonia crackers, pressure reducer, water cooler, supervision with PC...
Equipment for furnaces with quench tanks : loading system, vibrators, washing machines, oil separators, salt recovery system and tempering furnaces...
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Furnaces
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Factory Adjusted Belt Tensioner
This new belt tensioner design is based on the fixed motor principle that relies on a movable idler to properly tension the belt rather than tensioning with a motor mounted to a moving slider plate.
The new design takes the guess work out of changing and adjusting a spindle drive belt in the field. The tensioner is factory set to take the guess work out of setting drive belt tension. Pre-drilled and aligned tensioning brackets ensure the new belt is set to original specifications eliminating the possibility of over-tensioning a spindle drive belt- a very common cause of spindle failure.
Advantages
Increased rear bearing life due to the fact that it becomes no longer possible to over-tension the belt. The proper tension of the belt is determined and set at SETCO to provide optimal life and performance on a per application basis.
The new, robust cast aluminum mounting bracket (Belt Guard) offers a much stronger, more rigid structure to support the motor.
Increased belt life...proper tension eliminated premature belt wear.
Because the belt geometry is fixed by the idler, it reduces the time required for belt replacement.
Once the motor is aligned and mounted to its mounting plate, it never needs to be adjusted or moved. This eliminates the need for special equipment availability such as an over head crane.
The new design uses common parts for mounting the motor facing the spindle nose or towards the rear. The parts are used regardless of spindle rotation direction.
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ROSTA chucking device type SE/SE-G/SE-W
ROSTA chucking device SE-F
ROSTA chucking device IS (INOX)
ROSTA chucking device type SE-B "boom rank"
ROSTA belt tension adjuster type KSE
ROSTA of chain wheels and chain wheel-corrodes type N
ROSTA chain glider and chain-glider-corrodes type P
ROSTA cylindrical idler type R
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Magnetic Technologies Ltd. offers custom payoff stands and devices that maintain constant tension through the use of permanent magnets.
• No belts or chains are used
• Available in several sizes.
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Suitable for shotblasting of passing flat or single cross-section pieces without any limits of length. The pieces are treated on the upper part at 180°.
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For blasting different workpieces.
Equipped with pistol movement, number of nozzles.
Been suitable for pipes, plates, disks, etc..
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To optimise the life of your drive, you need :
- a belt designed for your application
- a perfectly tensioned belt
- perfectly aligned pulleys
Thanks to its know-how, Hutchinson puts at your disposal Easytec, its new universal tensionmeter.
This new tool is essential for your daily successes in measuring belt tension as its is compact, easy to use and provides accurate measurements.
For further information, please feel free to contact us.
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Measures the tension value in Hertz of all the accessory and timing belts.
- Optional : Diapabaz, catalog of values in Hertz
- Compact sensor, allowing easy access to the engine front side
- Can be used in a noisy environment
- No wear or maintenance
- Autotest of the measuring system integrated in device
- Multi trademarks
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A belt drive achieves its maximum lifetime when it is configured specifically to the application, the belt is perfectly tensioned and the pulleys are precisely aligned.
The TRUMMETER is an electronic measuring instrument that consists of a measuring probe and a microprocessor and is used for measuring the belt tension and checking the strand force of a belt drive.
The measurement result is displayed either in hertz, newtons or poundforce.
This measured value can be compared with the nominal value – specified by the belt drive manufacturer (as a natural frequency in Hz or a strand force in N). It is dependent on the characteristics of the drive.
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The thinner the individual wire the higher the flexibility of the whole tension member! This interrelation led us to develop BRECO® BRECOFLEX® and SYNCHROFLEX® TIMING BELTS with E tension members.
In the E tension member the tension member cross-section is distributed to a lot more thin individual wires and, therefore, the bending fatigues are markedly lower in the individual wires. The advantage of the E tension members is a higher flexibility.
This is especially important, when smaller mounting dimensions for pulleys and tension rollers are required. The minimum number of teeth and/or minimum diameter of the pulleys can be fallen below up to 30% compared with standard tension members.
Timing belts with E tension members are recommended for multi-shaft drive with frequent bends.
Summary:
thinner individual wires in the steel cord
higher dynamic capabilities
extremely high bonding and bending fatigue strength
smaller pulley and tension roller diameter
no correction of the synchronising pulleys are necessary
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The Waterbag presses for rubber belts with their modular design and a bag containing water as pressure system are worldwide famous under the name "Kleber Press". These presses are particulary suited for long and wide splices like on steel cord belts or for finger splices.
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LPBZ1000 LPBZ1000 Manual conveyor belt press
Two 1,050 x 180 mm heating plates with 2 resistors Maximum splice length: 1000 mm
LPBE-600AC LPBE-600AC Conveyor belt press
Designed for the vulcanisation of thermoplastic belts. Max. belt width: 600 mm AIR COOLED
MVP Almex presses type MVP
Light presses for vulcanising thermoplastic belts, with a 200 mm wide plate.
LPBE-1600A LPBE-1600A Lighter conveyor belt press
Designed for the vulcanisation of thermoplastic belts. Max. belt width: 1,600 mm
LPBE-1100-A LPBE-1100A - New Conveyor belt press, ligther
Portable press designed for the vulcanisation of termoplastic belts "in situ". Max. belt width: 1.100 mm
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Our company group has developed some vulcanizing presses for rubber belts and for PVC belts, which are exceptionally robust, precise and easy to use.
The use of duralumiunium for the traverses allow a clear reduction of the weight.
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Presses
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There is an unmistakable trend in the construction of machinery in machine tool construction towards motor spindles. This is reflected among other things in the following market requirements:
- Greater compactness of machines
- Higher speed and machining performances
- Greater precision
Due to this development, the share of externally driven spindle units compared to motor spindles has been declining for a number of years.
Notwithstanding this, externally driven spindle units are still preferred for certain applications and continue to be popular with customers in Asian countries in particular. In addition to the favourable acquisition costs, there are also other economic factors in favour of externally driven solutions.
Our externally driven spindle units are the result of more than 30 years of experience. Our product range has been constantly improved and refined. Our customers benefit from the outstanding quality of our standard spindles, as well as from individual solutions specially tailored to their needs.
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Sentry Line
Sentry is our standard building-block spindle and is offered as a low-cost solution for applications that call for a precision, high performance, and quick delivery in a standard “inch” design. There are 6 standard Sentry spindle models. All models are grease lubricated and designed to deliver years of trouble-free performance.
ProMetrix Line
ProMetrix is our customizable belt-driven spindle line. Offered in 10 standard sizes ranging from 40mm to 200mm, ProMetrix spindles are available is Block, Cluster, and Cartridge designs and can be configured to include most any option to meet application needs. The ProMetrix spindle line is designed around a pre-engineered “metric” design that takes the guess work out of manufacturing a custom spindle. From a customer’s viewpoint, pre-engineering allows us to design and manufacture a custom spindle in less time, with less cost, and highest reliability.
4000 Series Line
4000 Series spindles are line is SETCO’s most comprehensive line of belt-driven spindles. The 4000 Series is offered in three spindle designs for Boring, Milling and Grinding applications. Each design is unique to their application and all feature heavy duty construction to maximize performance. The SETCO 4000 Series spindle line is offered in standard and customized designs and can be configured to include a large variety of options.
Grinding Spindles
SETCO offers many types of OD and ID grinding spindles. Intended as replacement spindles on Springfield and Campbell grinders, internal grinding cartridge spindles were designed to convert vertical turret lathes and boring mills to grinding machines. Today SETCO precision grinding spindles are versatile and used for a much wide range of new and retrofit internal and external grinding applications.
Custom Precision Spindles
SETCO manufacturers the most reliable spindle in the world, this includes standard and custom designs. Our reputation speaks for itself as we build spindles for applications all over the world. SETCO is the home of Pope, Master, Whitnon spindle designs, and has more spindle designs than any manufacturer.
If you would like to discuss your project we are here to answer questions and help you select the right spindle for your project.
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