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The Jacketed Universal Seal series heavy duty internal gear pumps feature jacketing in the bracket and head or relief valve for rapid melting of solids before startup. Available in cast iron, ductile iron, steel or stainless steel, they handle a broad range of liquids and process applications. These pumps offer a unique seal chamber capable of accepting shaft packing, component-type single and double mechanical seals, cartridge-type single and double mechanical seal and triple lip seals. A broad selection of port sizes and orientations (90- and 180-degree ports) allows easy installation. ATEX conformity available.
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The Universal Seal series heavy duty process pumps are internal gear pumps offering exceptional durability and ease of maintenance. Available in cast iron, ductile iron, steel or stainless steel, they handle a broad range of liquids and process applications. These pumps offer a unique seal chamber capable of accepting shaft packing, component-type single and double mechanical seals, cartridge-type single and double mechanical seal and triple lip seals. A broad selection of port sizes and orientations (90- and 180-degree ports) allows easy installation. ATEX conformity available.
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Gear pumps of the TF series are particularly suitable for pumping all media which guarantee a minimum lubricity but do not contain any solids. The sense of rotation in TF pumps is normally clockwise as seen from the pump shaft. Upon request the pumps can be supplied with counter-clockwise rotation or with clockwise and counter-clockwise rotation with alternating direction of delivery flow. The nominal bores of suction and pressure ports are optimally dimensioned in order to limit the oil speeds to about 5 m/s max. at the standard rotational speed.
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Process Pumps - GlobalGear®
- Back pull-out design provides ease of maintenance
- Flow rates to 550 usgpm (124.9 m3/hr)
- Pressures to 200 psi (13.8 bar)
- Viscosities to 1,000,000 ssu (220,000 cst)
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The APV DW Rotary Lobe Pump
The most versatile rotary pump on the market
The APV DW range reflects latest technology in the development of rotary positive displacement pumps. No equivalent pump on the market offers such a wide range of features incorporated in a single pump.
Ultra Hygienic
* Meets the strict European hygienic standards (EHEDG)
* 3A Certified
* Designed for both CIP (Cleaning in place) and SIP (Sterilise in place)
* FDA approved elastomers
* AISI 316L product contact parts
* Completely self drainable when vertically ported
Exceptional Performance
* High volumetric efficiency
* Very low noise and vibration levels
* Low NPSH requirement
* Gentle product handling
* Patented rotor design option means pulse free operation
Easy Maintenance
* Minimum downtime with easy access front loaded mechanical seals.
Extensive Range
* Over 30 models, with capacities of 0 to 30 bar and 3 to 1016 litres/100 revs
* Wide choice of shaft seal type and materials
Flexible Design
* Available with a wide choice of additional options such as Thermal Jackets, Rectangular Inlets, Integral Pressure Relief Valve, Non-galling alloy rotors and much more
The DW pump with its flexible design and many variants is the proven solution for hygienic applications in industries such as Dairy, Brewery, Food, Beverage, Pharmaceutical, Personal Care, Chemical and many more.
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The SteriLobe® series offers the ultimate in modular, flexible design to ensure that the appropriate feature set is provided for every application. The pump can be configured to handle nearly every unique pumping problem.
Product Features:
Easy accessibility to seal area enhances cleaning and CIP capabilities.
Generous seal access facilitates simple front loading and removal of seal, even for flushed and double options without stripping the pump.
Cover joint profile improves hygienic characteristics and self-draining capabilities.
Rugged gearbox construction enables the carrying of radial loads.
Stainless gear cover and electro-less nickel plated bearing housing provide clean and corrosion resistant external finish.
Mounting Options: The SteriLobe® range has cast stainless steel bolt-on feet which offer stable and robust support to the pump with the advantage of corrosion resistance. This enables the pumps to be mounted with shafts in the upper or lower position and for ports to be aligned horizontally or vertically.
Rotor Options: 316 SS Bi-Wing or Multi-Lobe rotor options offer clearances to 300°F (150°C), making them suitable for all CIP and SIP conditions. Closer tolerance rotors are also available for low viscosity / higher efficiency applications, and Multi-Lobe rotors are also available in non-galling Alloy 808.
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Designed for "on-line" continuous shearing and mixing action. A choice of modularly interchangeable stators and rotors make it versatile for processing a wide variety of products. Variable speed drives may also be used to further adjust the shear and mixing affect. Texturizes to give a smooth body and texture to such products as ricotta cheese and food pastes. Emulsifies to make stable emulsions of products with both oil and water base ingredients; blends to provide continuous, on-line blending without air incorporation or lumps of dry product; reconstitutes to assist reconstitution of powdered products such as milk powders; suspends/disperses to give stable solids in liquid suspension; polishes to improve the appearance of products by providing a smoother and more uniform surface texture.
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Materials
Wetted parts AISI 316 Bearings SiC Bracket WCB Special alloy: Hastelloy, Incoloy, Titanium
Technical Data : Flow Rates up to 400m3/h Total delivery heads up to 1300 m Temperature Rating from -150° up to +450°C Flange Rating PN 100
Construction
Horizontal multistage centrifugal pump Permanent Magnet drive system Separation of liquid chamber/atmosphere by means of an isolation shell Synchronous drive transmitted by inner magnet and outer magnet system Sintered Silicon Carbide Bearings Barrel execution Bearing Frame construction
Applications
Pumping acids, hydrocarbon, diathermic oils, liquid gases, dangerous fluids, explosive, toxic.
Further material available if request
Various materials from the standard special Constructions
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UTS SERIES
TECHNICAL SPECIFICATIONS
Materials AISI 316L
Flow rate 320 mc/h
Head 140 m
Temperature range -80 °C - 320 °C
Allowable pressure rating Da PN 10 a PN 40
Viscosity 400 cSt
Impeller type Closed
Motors 0.75 - 75 Kw
ATEX 1-2G
Velocity range 1450 - 3500
Pass solids Max concentration 5 % in weight
Hardness 800 Vk, Size max. 200 µm
Standard DIN 24256 (EN22858)
Inlet outlet port ISO 2858
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The 3298 is designed specifically to handle moderate to severe corrosives with or without solids. As a sealless design, it's an effective alternative to pumps with mechanical seal problems. Meets strictest EPA regulations.
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The model ICM is a metallic magnetic drive chemical process pump made of stainless steel, hastelloy, ductile cast iron, and special metals. Designed for normal and demanding chemical process applications.
Specifications:
Capacities to 340 m3/h (1490 USgpm) at 2900 rpm & 400 m3/h (1760 USgpm) at 3500 rpm
Heads to 160 m (525 feet) at 2900 rpm & 210 m (685 feet) at 3500 rpm
Temperature Range -40° C to 180° C (-40° F to 360° F), optional as ICMP up to 280° C (530° F)
Pressures to 16 Bar (235 PSIG), optionally 25 bar (360 psi); sizes 65-40-315 and 80-50-315: 25 bar (360 psi) standard
Materials - Ductile Iron, 316 Stainless Steel, Duplex SS, Alloy 20, Hastelloy, Titanium
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CQ TYPE magnetic force driving pump (called magnetic pump), is the new product, which use the permanent magnet join-axis working principle for centrifugal pump, and has advantage of reasonable structure, advanced workmanship, full sealed, non-leakage and cauterization-proof, its performance can be match to the same product of foreign countries.
- reasonable structure
- advanced workmanship
- full sealed, non-leakage
- strong corrosion-resistance
- compact conformation、good- looking appearance
- small in size 、low noise
- uniformity of operation
- convenient maintenance
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Liquiflo's ENDURA® AB-Series is our Patented Air-Barrier Centrifugal Pump. This innovative revolutionary design was the recipient of the 1995 Vaaler Award. The ENDURA® AB can run dry indefinitely and handles solids - something no other pump in the industry can do.
The AB (air-barrier) combines the best features of a standard sealed pump with that of a mag-drive pump, while eliminating the drawbacks commonly associated with these designs. This patented design makes the ENDURA® AB unlike any other pump in the industry.
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Process magnetic drive pumps MDM series
Unique design endurable to dry running (Non contact system)
The pump design features a mechanism to withstand dry running. High magnet power of the rare earth magnets prevents the magnet capsule coming into contact with the thrust ring of the rear casing, thus preventing melting of fluororesin components due to heat generation. This greatly improves resistance against dry running in comparison with conventional magnetic drive pumps made of fluororesin. Note: Only CF type (fitted with high density carbon bearing) can cope with dry running. Dry running is not permitted in the case of KK type.
ETFE and PFA available in standard models
Carbon fibre reinforced ETFE (CFRETFE) and PFA linings can be supplied to meet many varying duties. PFA being a natural unfilled material generates fewer contaminants and makes it ideally suited for transfer of high purity chemicals.
Back pullout system
In order to facilitate inspection and maintenance, this series employs the back pullout system. This enables one to conduct inspections internally and replace parts without removing piping. The pump is designed to include safety measures that can prevent the liquid from leaking when the foot support is pulled back.
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The newly developed Series MKP-Bio offers you an excellent solution for aseptic applications in the pharmaceutical, biotech, food industry and other sanitary processes. The pump has been developed and designed according to the EHEDG recommendations and takes in to account VDMA 24432 and EN 12462 standards.
Options:
• Internal bearing in tungsten carbide
• Diamond coated internal bearing
• Jacketed casing
• Temperature protection sensor PT-100 (recommended) to protect against dry running
• Double shroud system
• Special frame mounting
• Special O-ring material available on request (Viton®, EPDM, Silicone).
• Different suction - and discharge - connections available (clamp, T-I-Live, flange and buttweld)
Vertically mounted Magnetic Drive Pump with patented drive system.
The pump is totally self-draining through the suction connection eliminating requirement for additional flush drain and vent connections.
Due to the inherent design of the internal bearing lubrication and the gasket construction according to DIN 11864, the pump is deadspace free.
Specially designed flushing in the internal bearing guarantees excellent lubrication and cooling.
All wetted components meet a surface finish of min. 32ra standard, other finishes available on request.
All wetted corners are radiused for complete drainability.
All wetted surfaces are finished with a minimum 3° slope.
Microorganism cannot enter from the atmosphere into the pump.
CIP/SIP - able in place.
Reliable and easy assembly and reassembly.
For assembly and reassembly of the pump there is no special tool required.
All wetted materials are made of FDA approved components.
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Process metering pumps
Process metering pumps are used in all applications where corrosive, toxic and flammable liquids are metered under very high pressures and extreme temperatures. They are e.g. used in the chemical industry, petrochemical industry, refineries as well as oil and gas production or as special metering pumps in the process industry.
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The new K-Tron Bulk Solids Pump (BSP) feeders have been specifically designed and engineered to provide gentle, precise feeding of free-flowing pellets, granules, flakes, powders and friable products.
The BSP feeders do not use the usual screws/augers, belts or vibratory trays to convey the material. The feeder utilizes positive displacement action to feed free flowing materials with astounding accuracy, offering uniform discharge, consistent volume and gentle handling.
The BSP feeders have vertical rotating discs that create a product lock-up zone, conveying the material smoothly from storage hopper to discharge outlet, achieving true linear mass flow.
Utilizing a simple design and the principle known as "lock up" (see demonstration), the material in the feeder is moved together in true positive displacement, producing excellent linearity and breakthrough accuracy levels.
With no pockets or screws and only one moving part, the compact feeder is cleaned in seconds, making it ideal for applications with frequent material changes.
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Specifically designed to overcome the challenges of reliable and accurate pumping at high-volume capacities. Every revolution of the 420 pumps more than 1½ gallons; the 520, more than 2 gallons. Ideally suited for tomato, vegetable and pet food industries and for chemical/industrial applications.
- Rotor/shaft connection sealed from the product zone
- 316L stainless steel pump body
- Exclusive, non-galling Waukesha "88" alloy rotors;
316L stainless steel rotors optional
- Bi-directional flow
- Mechanical seals standard; O-ring seals or variety of
standard commercial seals optional
- Seal replacement from the front without removing
pump body
- Maximum pressure: 150-200 psi (10.3-13.8 bar)
- Temperature range: -40° F. (-40° C.) to 300° F. (149° C.)
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Waukesha Cherry-Burrell's traditional "Can-Do Pump." Versatile in application, its reliability has made it the industry standard worldwide for more than 50 years.
- Easy cleaning and disassembly
- Flexible, three-way mounting
- Field interchangeable single and double "O" ring and mechanical seals
- Exclusive, non-galling Waukesha "88" alloy rotors
- 3-A and BISCC approved
- Maximum pressure: 200 psi (13.8 bar)
- Temperature range: -40° F. (-40° C.) to 300° F. (149° C.)
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These pumps with mechanically actuated dual diaphragms bring the advantages and security of the diaphragm design to applications with operating pressure up to 20 bar and flow rates up to 3.000 l/h at an economical price.
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Advantages
Flexible
Optimal capacity adaptation to widely varying production processes
Variable stroke for each pump allows independent adjustment of each component
Variable speed drive allows flow rate variations while maintaining constant proportions
Economical
Automation allows higher production efficiency to be achieved
Adaptable
Existing installations can be altered or expanded with extra pumps or automatic control
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NOVAPLEX pumps are powerful diaphragm process pumps for a variety of applications. They are best suited for critical high pressure installations. Additionally, they can be used when the capability of classical metering pumps is exceeded.
Features of the pump
- Double diaphragm pumpheads with positive diaphragm position control
- Double diaphragm pumpheads with built-in pressure relief valve
- Crank gears with integrated lubrication system
- Crank gear bearings executed as anti-friction bearings
- Modular concept
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Full plastic Pnematic Pumps for transfer and suitable for all fluids, even the most corrosive. The parts in contact with the liquid are fluoropolymers (PTFE / PFA). This range is ideal when used in the distribution and packaging of products highly corrosive and aggressive (type HCL, HF, SOCl2; TFA, Slurry, PIC, ...). Similarly, these pumps are particularly suited for applications requiring a low level of particulate and ionic contamination (pharmaceutical contamination measures, dosages of rennet in the manufacture of cheese, ...) Distribution of 1 to 100l/mn; Determination until to 10l/mn.
Availaible in 2 versions :
PPS: pneumatically operated
PPSE: Electro pneumatically operated
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These pumps with mechanically actuated dual diaphragms bring the advantages and security of the diaphragm design to applications with operating pressure up to 20 bar and flow rates up to 3.000 l/h at an economical price.
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Advantages
Flexible
Optimal capacity adaptation to widely varying production processes
Variable stroke for each pump allows independent adjustment of each component
Variable speed drive allows flow rate variations while maintaining constant proportions
Economical
Automation allows higher production efficiency to be achieved
Adaptable
Existing installations can be altered or expanded with extra pumps or automatic control
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Hygienic Diaphragms for Hygienic Diaphragm Valves
To achieve optimum diaphragm performance, only the highest-grade specially engineered materials are used in our diaphragm production. Steam cycle testing is performed on all grades of Top Line diaphragms to ensure the best possible life span of the diaphragms. Compliant and registered ISO 9001-2000 Quality Management System (QMS).
Reliability, availability and low pricing are key features that make our replacement diaphragms attractive to reducing the total cost of ownership and minimizing costly downtime. Top Line diaphragms are interchangeable with key industry manufacturers when a threaded or bayonet type connection is required.
EPDM elastomer diaphragm features:
•Proprietary low extractable steam grade material
•Superior cycle life
•FDA compliant & USP Class VI certified by NAMSA
Viton elastomer diaphragm features:
•High chemical resistance with the life cycle benefits of an elastomer
•FDA compliant material
TFM faced high pressure molded diaphragm features:
•Steam grade material
•Superior cycle life
•Better density
•Virtually non-permeable
•FDA compliant & USP Cladd VI certified by NAMSA
Certifications & Approvals
Top Line Grade 1KS & 2KS diaphragms are manufactured utilizing a proprietary unique high pressure molding technique that ensures better density and is virtually non-permeable. More importantly, this process significantly increases the cycle life of the diaphragm under harsh conditions.
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