|
|
|
|
|
|
Welcome to the widest range of standard racks & pinions in the World! Consisting of both helical & straight (spur) tooth versions, in an assortment of sizes, materials and quality levels, to meet almost any axis drive requirements.
We have recently expanded our hardened & ground rack range, which now are available in three levels of precision (DIN 4, 5 and 6). This allows the machine designer the flexibility of choosing the desired level of rack precision to meet the application needs.
These drives are perfect for a wide range of applications, including axis drives requiring precise positioning & repeatability, traveling gantries & columns, pick & place robots, and material handling systems. Heavy load capacities and duty cycles can also be easily handled with this drives. Industries served include Material Handling, Automation, Automotive, Aerospace, Machine Tool and Robotics.
Typical delivery time for these standard components is 2 to 3 weeks, which is ideal for OEM's requiring just-in-time delivery schedules. Special and/or modified components are always possible - please consult the factory.
|
|
Welcome to the widest range of standard racks & pinions in the World! Consisting of both helical & straight (spur) tooth versions, in an assortment of sizes, materials and quality levels, to meet almost any axis drive requirements.
These drives are perfect for a wide range of applications, including axis drives requiring precise positioning & repeatability, traveling gantries & columns, pick & place robots, and material handling systems. Heavy load capacities and duty cycles can also be easily handled with this drives. Industries served include Material Handling, Automation, Automotive, Aerospace, Machine Tool and Robotics.
Typical delivery time for these standard components is 2 to 3 weeks, which is ideal for OEM's requiring just-in-time delivery schedules. Special and/or modified components are always possible - please consult the factory.
|
|
|
|
|
|
Welcome to the widest range of standard racks & pinions in the World! Consisting of both helical & straight (spur) tooth versions, in an assortment of sizes, materials and quality levels, to meet almost any axis drive requirements.
We have recently expanded our hardened & ground rack range, which now are available in three levels of precision (DIN 4, 5 and 6). This allows the machine designer the flexibility of choosing the desired level of rack precision to meet the application needs.
These drives are perfect for a wide range of applications, including axis drives requiring precise positioning & repeatability, traveling gantries & columns, pick & place robots, and material handling systems. Heavy load capacities and duty cycles can also be easily handled with this drives. Industries served include Material Handling, Automation, Automotive, Aerospace, Machine Tool and Robotics.
Typical delivery time for these standard components is 2 to 3 weeks, which is ideal for OEM's requiring just-in-time delivery schedules. Special and/or modified components are always possible - please consult the factory.
|
|
|
|
|
|
For rack & pinion applications requiring ultra-precise positioning and repeatability, the system backlash can be eliminated by using two pinions - one to drive the axis and one to "preload" the axis to remove the backlash.
The simplest zero-backlash rack & pinion drive utilizes a split-pinion. A split-pinion consists of two pinion halves and an axial spring pack. The pinions halves mesh with opposite tooth flanks on the same rack, eliminating the backlash. The axial spring pack is used to preload the rack & pinions to insure that no backlash develops during the operating cycle.
The split-pinion shafts mount directly into our Servo Reducers and are fixed in place by means of a compression coupling. This provides rigid support and tight integration of the split-pinion shaft into the reducer. The end result is a compact and ultra-precise positioning axis drive.
These drives are perfect for precision positioning applications, such as traveling gantries and columns, milling machines, and material feel axis drives. Two reducers/motors can also be used to eliminate the axis backlash by electrical preload. For more information on this solution, please consult the factory.
|
|
Welcome to the widest range of standard racks & pinions in the World! Consisting of both helical & straight (spur) tooth versions, in an assortment of sizes, materials and quality levels, to meet almost any axis drive requirements.
These drives are perfect for a wide range of applications, including axis drives requiring precise positioning & repeatability, traveling gantries & columns, pick & place robots, and material handling systems. Heavy load capacities and duty cycles can also be easily handled with this drives. Industries served include Material Handling, Automation, Automotive, Aerospace, Machine Tool and Robotics.
Typical delivery time for these standard components is 2 to 3 weeks, which is ideal for OEM's requiring just-in-time delivery schedules. Special and/or modified components are always possible - please consult the factory.
|
|
Racks and Pinions
Reliance standard precision rack is produced by a thread grinding process which generates teeth of helicoidal form.
Manufactured in round, tubular and rectangular section Reliance rack can be used for both measurement and actuation. See precision ground rack...
Stainless steel racks and pinions
Round rack - is the ideal component for linear actuators in accurate automation applications such as xy tables, printers, lab automation equipment and robotics.
Tubular rack - is especially useful for medical and scientific applications, where the hollow shaft allows for the passage of fluids, fibre optics and gases etc. See tubular rack actuators.
Gear cutting capacity for racks and pinions
|
|
Welcome to the widest range of standard racks & pinions in the World! Consisting of both helical & straight (spur) tooth versions, in an assortment of sizes, materials and quality levels, to meet almost any axis drive requirements.
These drives are perfect for a wide range of applications, including axis drives requiring precise positioning & repeatability, traveling gantries & columns, pick & place robots, and material handling systems. Heavy load capacities and duty cycles can also be easily handled with this drives. Industries served include Material Handling, Automation, Automotive, Aerospace, Machine Tool and Robotics.
Typical delivery time for these standard components is 2 to 3 weeks, which is ideal for OEM's requiring just-in-time delivery schedules. Special and/or modified components are always possible - please consult the factory.
|
|
|
|
|
|
The new benchmark for electrical preload on demanding machine tool applications!
KRPX is the new version of REDEX ANDANTEX rack & pinion high-tech planetary reducers, offering cost effective, easy to implement and high performing solutions for moving column or gantry machine types as well as many other applications.
The KRPX housing is made of high quality spheroidal graphite cast iron. Its structure has been optimised with FEM analysis methods to avoid deflection during acceleration. Fixation is made by oversized screws to ensure a real still connection with the machine frame allowing the KRPX housings to be considered as an integrated part of the machine main frame.
The output pinions are machined to the same diameter as the shafts, allowing the best possible balance between transmissible torque and rigidity at the rack. In addition, output bearing consists of two preloaded and substantially oversized angular contact roller bearings.
This exclusive design offers exceptional compound stiffness which allows to dramatically decrease the radial bending (up to 60% of the overall distortion) and to increase the natural frequencies of the global Racks & Pinions drive systems.
Designed as an association of two high-tech planetary reducers, KRPX allows perfect mounting on both sides of the machine frame and enables true zero backlash when coupled with an electrical preload system.
Available in 3 standard universal sizes (2, 3 and 4) KRPX is very compact, a definitive advantage for helping implementation with respective pinion height not higher than 104, 127 and 148 mm.
With this new and innovative concept, the machine-tools designers can easily expect to exceed market standards with maximum feed capacity up to 105 000 N and stiffness on the rack up to 333 000 N/mm.
|
|
Racktuator® - Tubular rack actuator
The Racktuator® tubular rack actuator enables fluids, tubes or wires to be passed through the assembly, reducing the risk of entanglement, and keeping the system tidy. This along with the compact, lightweight design makes the actuator ideal for medical or scientific such as:
* Sampling machines
* Pick and place machines
* Dispensing machines
* Specimen analysis
* Reagent testing
|
|
|
|
|
|
Nexen offers an advanced new technology that revolutionizes linear motion. The Roller Pinion System (RPS) provides zero backlash, very high positional accuracy, unlimited length, very high speeds, 99% efficiency, high rigidity, low noise, low maintenance, corrosion resistance, and long life. This opens up
new design possibilities and provides the capability to achieve much higher levels of performance in machine designs.
The RPS's unique design eliminates many of the limitations of current linear drive systems like:
Ball Screws: Limited by critical speed, maximum speed, cumulative error, vibration, thermal expansion, supplemental cooling, noise, low efficiency, maintenance, and life.
Traditional Rack and Pinion: Limited by low accuracy and speed, backlash, tooth fatigue, noise, high cost of dual and split pinion systems, high maintenance, and short life.
Belt Drives: Limited by low accuracy, backlash, low load capacity, short lengths, belt stretch, and low rigidity.
Linear Motors: Limited by low load capacity, high cost, strong magnetic fields, and liquid cooling.
|
|
Ground Spur Gears/Ground Racks
Precision grade:
JIS Grade N7 (JIS B 1702-1:1998)
JIS Grade 3 (JIS B 1702:1976)
JIS Grade N7 (JIS B 1702-1:1998)
JIS Grade 3 (JIS B 1702:1976)
KHK R 001 grade 1
Gear teeth : Standard full depth
Pressure angle : 20
Material S45C (Carbon steel) ; SCM440 (Alloy steel)
Heat treatment:
Induction hardened teeth
Tooth, induction hardened after normalizing
Normalizing only
Core hardness: HB165194 ; HB225260 ; HB250285
Surface hardness : HRC4853 ; HRC4853
Surface treatment : Black oxide except ground surfaces
Surface finish Ground
Datum reference surface for gear cutting and grinding:
Bore
Shaft(Ground portion)
Bottom surface
|
|
Dedicated to racks & pinions drive applications, the KRP+ design is based either on the use of one single unit or on the association of two top quality planetary reducers, mounted in parallel on the machine main frame.
When used as a SingleDRIVE, the KRP+ gives the benefit of an ultra high stiffness feed gearbox, dedicated to high performances rack & pinions drive systems.
When choosing the mechanical preload solution, the KRP+ become a DualDRIVE unit, which achieve the true backlash free feature by torsionally winding one pinion against the other through the rack.
Immediate benefits are to need only one motor, and to dramatically simplify the motor control.
When choosing the Electrical preload solution, the KRP+ is used as a TwinDRIVE unit, where the backlash is cancelled by the opposite torque balance between the two pinions, according with the two motors and drives remote control.
|
|
Dedicated to racks & pinions drive applications, the DRP+ design is based on the association of two top quality planetary reducers, mounted in parallel on an extra high stiffness universal frame.
When choosing the mechanical preload solution, the DRP+ become a DualDRIVE unit, which achieve the true backlash free feature by torsionally winding one pinion against the other through the rack.
Immediate benefits are to need only one motor, and to dramatically simplify the motor control.
When choosing the Electrical preload solution, the DRP+ is used as a TwinDRIVE unit, where the backlash is cancelled by the opposite torque balance between the two pinions, according with the two motors and drives remote control.
|
|
Straight Racks
Available in standard lengths of 0.5, 1.0, 2.0 and 3.0 metres is a range of 20° PA straight cut racks with pitch range 1 Mod. to 8 Mod. These are designed to combine with the standard spur gears to provide low cost conversion of rotary to linear motion.
|
|
With Our Large Selection of Standardized Products,
We Can Meet All Your Precision Linear Motion Requirements!!
KHK stock racks are made for high precision linear motion applications. We offer a large variety ranging from module 0.5 to 10 and lengths from 100 to 2000mm. Please use corner racks (SSR and SIR series) when you want to change the direction of linear motions.
|
|
QTC offers all types of Racks and Pinions
CP Ground Spur Gears & Racks
CP Spur Gears
CP Racks
CP Stainless Steel Spur Gears
CP Stainless Steel Racks
CP Round Racks
CP Metal Flexible Racks
|
|
Precise rack & pinion systems, an ideal fit for your
application covering modul 2 to 6.
PRECISION SYSTEM - Highly dynamic and accurate
SMART SYSTEM - Flexible positioning possibilities
ECONOMY SYSTEM - Linear standard applications
for all industries.
We provide the complete WITTENSTEIN alpha solution
through project engineering and the supply of all
necessary system components from one source
|
|
spur racks, straight spur toothed, up to module 4;
lenght 1000 mm
spur racks, helical toothed, up to module 1,25;
lenght 400 mm
|
|
A ground rack, with quenching treatment applied to tooth surface. Module 0.5 and 0.8, and 6 racks are available. Tooth areas, where size is less than 0.8 module, has no quenching treatment.
Models: 0.5, 0.8, 6
Total Length: 300, 500, 1000
Precision grade: KHK R 001 grade 3
Gear teeth: Standard full depth
Pressure angle: 20°
Material: S45C
Surface hardness: HRC45 - 55
Surface treatment: Black oxide except gear tooth
|
|
Arrow Gear Company was the first gear manufacturer to offer ground tooth spiral bevel gears from stock. The most popular sizes of 1:1 and 2:1 ratios are currently available for timesaving, off-the-shelf delivery.
Every stock ground tooth gear is designed and manufactured to fulfill the following requirements for discriminating gear buyers.
|
|
Modular Rack & Pinion System
The Modular Rack & Pinion System is the primary building block of a linear axis drive. This system consists of a standard range of straight (spur), circumferential pitch, and helical racks and pinions. The modular design permits rack segment lengths from 0.5 to 2 meters to be linked together end to end achieving any desired travel length from standard components.
Racks and pinions are available with different materials, heat treatments and quality levels to insure the correct balance of power, precision and price to meet the application requirements.
|
|
Gear Rack
* Available in 2 ft., 4 ft., 6 ft., 12 ft. lengths
* The only 12 ft. lengths available from stock in the industry
* Cut oversized to allow for matched ends
* Available from stock in 14 1/2° and 20° PA
* In addition to our large stock offering of standard Gear Rack, we have expanded our capabilities to include:
o From 1 DP to 64 DP
o Metric Module Pitch
o Face Widths to 18" (450 mm)
o Thickness to 18" (450 mm)
o Maximum width 23" (554 mm)
o Up to AGMA Class 11 Spacing Accuracy
|
|
Type
2LSB10-
Series
Linear heads (LS-Series)
Technical data
Type
2LSB10-
Frame size [mm]
60
Max. speed [mm/s]
10
Rack stroke [mm]
100, 200, 300, 400, 500, 600, 700, 800
Stroke direction
horizontal
RoHS-compliant
yes
Transportable mass (horizontal) [kg]
30
Transportable mass (vertical) [kg]
|
|
|
Thanks to a very large product range, an unceasing commitment to innovation, and extremely high quality levels, SEDIS is able to satisfy the requirements of the most demanding users.
|
|
|
|