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OC® Continuous Filament Mats are continuous glass fiber, non-woven mats containing an insoluble binder for unsaturated polyester and polyurethane resin compatibility in unfilled or filled resin systems. OC® Continuous Filament Mats are particularly suitable for compression molded electrical and non-electrical laminates, as well as for use in pultrusion processes.
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CFM is made from continuous fiberglass strands randomly looped and bonded together with a minimal binder that is compatible with a variety of unfilled or filled resin systems including PE/PV, PE/PU, Phenolic, PU, PU/Epoxy.
Key Features:
* Roll Slitting - mat rolls can be easily slit into various widths.
* Wet-Through/Porosity - offers little resistance to resin flow to allow for easy and complete resin impregnation, resulting in high line speeds.
* Excellent Wet-Out - improves the ability to coat individual glass filaments and strands.
* Mat Strength - resists being pulled apart under tension during impregnation and molding.
* Manageable - can be unrolled, cut and conveyed to the mold or die without losing its integrity.
Applications:
CFM is used in many FRP applications such as pultrusion, high pressure laminating, vacuum infusion, and several fiberglass-molding processes (SRIM/RTM, etc.). It is particularly suitable for compression molded electrical and non-electrical laminates. Pultruded shapes made with AGY CFM have outstanding transverse- and random-direction strength. Typical applications include electrical flat sheet, grading and railings, window frames, boat hulls and transoms, cooling tower structural shapes and ladder rails.
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Mat EM 1002 with densities of 100, 150, 225 g/m2 is manufactured from chopped strands made of glass fibre bound together with an emulsion binder and drawn from E glass containing less than 1% of alkalies. The diameter of filament is 9 µm. The mat has a reduced strand linear density (tex) and the surface weight (density) comparing to the standard emulsion mat. It is very soft and it sets very well in a mould taking perfectly its very complicated shapes. It is characterised by a medium wet-out rate in a non-saturated polyester resin and by a good ability to remove air in the process of lamination.
Application
Emulsion bound mat EM 1002 with surface weights of 100 g/m2,150 g/m2 225 g/m2 is suitable for making laminates in a contact process. It is used with all types of non-saturated polyester resins for manufacturing products reinforced with glass fibre. It suites especially for manufacturing gel coated products as their reinforcement. It is also particularly recommended as the external layer of laminate in case of products with improved aesthetics of the surface.
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OC® Chopped Strand Mats consist of chopped glass fibers bonded together using either an emulsion binder or a polyester powder. The mats are designed to be compatible with unsaturated polyester, vinyl ester and a variety of other resins. OC®Chopped Strand Mats are used as gel-coat backups and standard laminate reinforcements for most contact molding (hand lay-up) applications, including boats, surfboards, panels, tanks and other diverse applications. Their many excellent product characteristics have been used to provide superior performance in a broad range of end-use markets such as marine, transportation, recreation, construction, consumer and anti-corrosion
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