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Granulators - SMP Series
A series of SMP models for the processing of pipes and profiles. These are self-feeding machines with a horizontal hopper for the processing of long pipes and profiles (6 and more meters, 230 and more inches). An additional feed hopper for offcuts and shorter pieces is available as well.
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Collecting, storing and grinding sprues, off-spec parts or scraps from extrusion, as it is still quite normal in many factories, is an unnecessary and dated interruption of the manufacturing process.
The beside-the-press granulators of Herbold Meckesheim GmbH are the logical link between waste disposal and production. Placed directly beside or under the production equipment in permanent operation, they save stock-keeping costs and personal expenses. Specific feeding and disposal facilities for each application, and the large choice of accessories, allow to adapt the granulators to any production machine.
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Granulators - SML Series
The SML models are machines for normal, everyday use in the plastics industry, besides the press or extruder as the central granulator for larger parts, as edge trim cutters and for many more application possibilities.
Granulators of the SML series are available with rotor diameters from 220 to 800 mm (8 to 30 inches), a working width of 300 to 1450 mm (12 to 56 inches) and drive motors from 5.5 kW to 160 kW (7.5 to 210 HP). The C-types of the SML series are available with a space-saving fully integrated sound enclosure.
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Granulators - SMS Series
The SMS models are machines for extraordinary and heavy duty use: the size reduction of heavy lumps, tough fibers, extremely thin films or simply very large material throughputs. We manufacture machines with a working width from 500 to 2000 mm (20 to 78 inches) and motors from 22 kW to 250 kW (30 HP to 340 HP). The SMS models are preferably and widely used in the plastics and cable recycling industries, as they can be modified – with an equally high throughput – from the grinding of big and voluminous packing devices (barrels, crates, containers) to the grinding of large and heavy lumps and sheets.
SMS 56/100 with arrow rotor
Many SMS models are also available as washing granulators. They will granulate dirty plastics under high inputs of water. The friction during the granulation results in a very efficient washing. So, washing and size reduction are being combined in one single machine.
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Rotoplex large scale granulators are characterized by their extraordinary performance capacity, economy, and operating reliability. The Rotoplex features a cross-scissor-cut rotor which offers process technological superiority, saves energy, increases the service life, and improves the material feeding characteristics. Besides the classic field of plastics size reduction, Rotoplex large scale granulators are employed for all types of cuttable material- even those which cause a high degree of wear.
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Extruded Strand to pellet form - Conair, Reduction Engineering & Scheer Pelletizing Systems available - Waterslides, Waterbaths and Airknives
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Xaloy Pelletizers
WRP-12i In-Line PelletizerXaloy water-ring pelletizers are suitable for processing a wide range of polymers, unfilled or filled, in reclaim, masterbatch and general compounding.
* Simple start-up: no strands to handle, no water-flow timing concerns.
* Hot die-face cutting: insensitive to melt flow interruptions.
* Continuous production: high productivity.
* Exclusive flex-blade design: no sensitive knife adjustments, extended service life.
* Hot cutting in air: saves power vs. cold strand or underwater cutting.
Models available:
* WRP-12i In-line design allows polymer to flow directly from the extruder to an in-line die plate. Nominal production rate: 1800 lb/h (816 kg/h). [ 800KB pdf ]
* WRP-35S. Nominal production rate: 1800-3500 lb/h (816-1587 kg/h).
* WRP-36S. Nominal production rate: 3000-5000 lb/h (1361-2268 kg/h).
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Reduction Engineering also provides custom designed equipment to complement our standard model pulverizers. These unique systems can be designed for applications requiring micronizing materials, special sifters, loading/unloading, conveying, ambient & cryogenic applications, varying horsepower needs, heat sensitive materials, abrasive product handling, and production volumes.
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Reduction Engineering ECON Underwater Pelletizer offers top pelletizing quality for all thermoplastic materials.
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Granulators - SML 16/... Series
The SML 16/.. models are a series of very broad machines with small rotor diameters for the processing of thin sheet and skeleton waste, directly in the thermoforming line. Rotor diameters from 160 to 300 mm (6 to 12 inches), working widths from 600 to 1600 mm (23 to 62 inches).
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Greemman Heavy Duty Granulator
For plastics, copper cable, PET, Scrap Tire and etc.
Range from 5HP to 200HP
All Made in Korea.
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Granulators – the ideal technology for the concept of several machines in a line or for use as a single machine – especially for plants for effective recovery of reusable waste. The efficient gate shears principle guarantees the defined size reduction of various materials in a single pass. Tires, cables or electronic scrap (WEEE), aluminium, shredder light fraction (SLF), oil filters, etc.
Rotor and stator are equipped with high quality solid knives. The material is cleanly sheared off between rotor and stator – a defined granulate is formed by the perforated sieves mounted below the rotor. The highly efficient gate shears principle works with very small cutting gaps – a precondition for optimal performances and best separation of materials.
Different variants of the equipment for the gate shears principle allow the preparation of a variety of different granulates, depending on the material. Owing to their solid construction, the granulators from ERDWICH have extremely long service lives.
Quality makes the point.
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The GS range of high performance granulators are based on the latest machine concepts which have been perfected throughout the years and leaves nothing lacking. They can solve almost all problems of plastics granulation.
The housing, which is of a robust welded steel construction, is suitable for universal applications due to the removeable deflector wedge and is designed to meet the most demanding applications. Depending on the required application, there is a whole range of rotor options from the open 3-blade, aggressive bite types through to the heavy duty, semi-closed, 5-blade types.
All machines in the GS range produce a high quality granulate whether it be from injection moulded articles, sprues, pipes, profiles, sheets, film or start-up and headwaste lump.
The machines are economical, reliable, easy clean and have long service life.
ZERMA can also offer the wide range of necessary ancillaries such as blowers, suction systems, conveyor belts, metal de-tectors, fines separators etc.
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The GSC compact/sound proof granulator series are designed with a fully enclosed sound proof box enclosure resulting in a extremely quite operation. The sound proof enclosure ensures easy and quick access to the cutting chamber during rotor/stator knife servicing and screen removal. The sound proof material used is based on the latest technological research.
The completely welded cutting chamber in conjunction with the "V" type chevron rotor design ensures dependability in operation and universal applications use. The cutting geometry of the GSC series allows material feed injestion even with voluminous types of material.
The complete GSC series line achieves a high quality granulate independent of the material type such as injection moulded parts, blow moulded parts, profiles, sheet, film, etc.
The GSC series is economically priced, reliable, easy to clean and ensures a dependable operating unit. ZERMA offers a wide range or accessories to enhance the GSC series such as material trans-port systems, conveyor belts, metal separators, fine separators.
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The slow-speed granulators in the ZERMA GSL range from 180/120 to 180/430 have been specially developed as slow-running grinders for applications in the injection-molding sector.
The material to be granulated is fed via a sound-absorbing feed hopper that is available in a range of variants to suit the application.
The slow-speed granulators of this range are mounted on either low or high level baseframes, depending on application, and with suction trough/ bag fill chute to suit. With these numerous options, the slow speed granulators can be tailored to an extremely wide range of applications.
In addition to the advantages common to all slow-running grinders such as low noise characteristics and near dust-free product, GSL 180/120 to GSL 180/430 stand out due to their special knife, rotor, ‘quick-snap’ opening and good accessibility features.
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Cumberland's A Series 1000X granulator runs quietly and are extremely versatile, they can be used with robot feed, conveyor feed or hand feed applications. All models provide excellent quality regrind with the added advantage of reduced maintenance costs. The standard design includes integrated rotating end discs for low-heat granulation and reduced frictional wear. Cumberland offers a wide choice of evacuation systems to meet every production requirement. The A Series 1000X granulator unique machined, bolted and doweled construction ensures strength and durability. Integrated rotating end discs provide for low-heat granulation for heat-sensitive materials. Double-sealed bearings are lubricated for life.
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The MAS Series (MAS1 to MAS4) has been developed specifically for the in-line recycling of soft to medium hard plastics.
- The very compact design allows MAS granulators to be used directly beside the injection molding machine.
- The granulators can be easily adjusted to suit the individual application.
- Special hopper design for tangential feeding
- High quality regrind due to low rotor speed (200 rpm)
- Fastest change of knives without using pre-adjustment gauge (MAS1, MAS3)
- Standard pre-adjustment gauge for fast and easy change of knives (MAS2, MAS4)
- Moving and fixed knives can be sharpened
- Patented tensing clamps of the rotor knives ensure fast and safe change of knives
- Pre-equipped with electrical cabinet to receive all electrical options later on
- Regrind collection bin allows manual emptying or vacuum evacuation
- The hopper and regrind evacuation bin, which are in contact with the regrind materials, are made from stainless steel (standard).
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Features:
- For further processing of pre-broken EPS waste
- Opposite moving (rotating) rotors
- An almost dust-free breakdown of EPS waste is achieved through a lower rotation per minute
- Pellet size can be determined by using different sieve sizes
- Reduces waste dumpage costs by reducing waste leakage from the machine
- Solid machine frame for mounting the motors and rotors
- Easy accessability to sieve area for cleaning and sieve changing
- The dust-free recycled material can be directly led to the mixing and dosing station for further processing
- Two suction channels for quick and easy transport of the recycled material
Options
- Silo with minimum and maximum fill level indicators
- Can be combined with the vertical DV 1450 Pre-Breaker
- Can be used with various funnel sizes
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Material Flow / Municipal Solid Waste
Example of grab feeding of the Heavy Pre-Granulator
Example of output from the Heavy Pre-Granulator
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Heavy Rasper - Granulation
For size reduction into rubber chips
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ALPINE Granulators
Hosokawa Alpine supplies complete granulator systems for thermoplastic size reduction solutions and special know-how for in-house recycling of plastic films such as BOPP, BOPET and BOPA as well as recycling plants for rubber and cable scrap.
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Cumberland's Heavy-Duty Auger slant chamber design provides tangential feed from 3 plate molds, robots/sprue pickers, or parts separators. A full range of options are available to meet a variety of scrap recovery needs.
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STRANDS PELLETIZERS
Type E-12
Machines manufactured to suit the customer's needs, for very small capacities up to larger production ranges, and for special and difficult materials. Easy to use and clean, all parts in contact with the products to be granulated are made with stainless materials; the cutting rotors are made with multiple blades in order to give low noise and long life.
Machines can also be supplied with blades made by tungsten carbide or ceramics.
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SPECIAL APPLICATIONS GRANULATORS
- FOR IN LINE RECYCLING -
Type A2/S
Granulators for in line recycling for extrusion line scrap, edge trims, thermoformed sheets and films
Optional: 180x150 mm feeding mouth.
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