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Until now, shredders have been designed for multi purpose use. Mainly for size reduction of garbage and wood.
The new GranuMATICTM line is exclusively developed for efficient recycling of polymer materials. The unique technology is the result from Rapid's long expoerience in traditional shredders and granulators for polymer materials.
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The 20 Series is intended primarily for beside-the-press injection- and blow moulding applications. Immediate recycling of sprues and reject parts maintains product quality and eliminates the distribution and storage of waste and regrind.
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The new 300 Series medium-size granulators are used for central granulation or beside-the-press operation with all kinds of moulding processes. Typical waste includes sprues, runners, moulded items, profiles, smaller pipes and sheets.
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These granulators are fully soundproofed yet compact, and are indeed for high-volume central or beside the press operation. Regrind output up to 4.000 kg/h makes them ideal as all/round granulators
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This granulator series is fully soundproofed yet compact, and is intended for high-volume central or beside the press operation. Granule output up to 800 kg/h makes the series ideal as all-round granulator.
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The 150 Series of low speed granulators is intended primarily for beside-the-press injection moulding applications. Immediate recycling of sprues and reject parts maintains product quality and eliminates the distribution and storage of waste and regrind.
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The Rapid Guillotine System speeds up the recycling of edge trimmings. Two guillotines, one for each trimmed edge, are incorporated into a system that continuously cuts edge trimmings coming directly from a sheet extrusion line into small pieces. The guillotined pieces fall onto a band conveyor that transports them to a granulator.
Alternatively, the Rapid 20, 26 and 35 Series of granulators can be tailored to take care of edge trimmings. A Roll Feed System fitted on a granulator pulls in continuous strips of edging directly after they have been trimmed off from plastic sheets or foil coming from an extrusion line.
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We call the Rapid 500 Series "open-hearted" because our unique design concept provides direct access to the heart of the machine, makes each model extremely user-friendly, and offers unbeatable application flexibility. Flexibility is expressed by the 500 Series being readily converted for applications covering the complete spectrum of injection moulding, blow moulding and extrusion moulding.
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The Rapid 2660 and 2690 in-line granulators are dedicated to the direct recycling of waste from thermoformed plastic packaging material. They cut to pieces whole foil, skeletal foil and partially punched foil into high-quality regrind at up to 500 kg/h.
The granulator's fully integrated Roll Feed System - 900 mm wide - draws in continuous sheets of waste directly from the thermoforming machine. Foil infeed is auto-matically synchronized to match the thermoforming speed.
The diameter of the rotor assembly is 260 mm. Motor sizes of 5.5, 7.5 and 11 kW are available. Highly effective soundproofed encapsulation cuts noise significantly.
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Versatility and robustness
Open-type rotor granulator designed for recovery of defective pieces and sprues in a closed circuit beside the injection moulding machines. Rotor with a 200 mm diameter and length ranging from 260 mm to 300 mm, with multiple staggered knives featuring scissor-like cutting action.
Customer oriented solutions
Energy saving
> the internal design of the hopper improve the cutting performance, with less energy utilisation.
Quality of the regrind
no dust and uniform size, thanks to the rotor design.
Safety for the operator
blocking safety device to prevents any risk of accidental contact.
Silent functioning
> progressive cutting action > soundproofing panels
Versatility
> manual feeding as well as feeding from robot or conveyor belt.
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The method of underwater pelletizing enables both a wide range of plastics to be used and provides extremely flexible technology for the production of high-quality plastic granulate. It is suitable for practically all materials which behave in a thermoplastic way. Important criteria for high product quality are form, homogeneity and a smooth granulate surface.
Extrudate leaving the die plate is cut into pellets in the pelletizing chamber, which is completely filled with process water. Through the high temperature differential between their melting point and the temperature of the water, the pieces of cut polymer solidify instantly. The spherical or lentoid shape, typical for this pelletising technology, arises as a product of the polymer viscosity
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Granulators
Available from 5HP upto 150HP.
100% made in Korea and use Korea & Japan parts only.
SungAnn Granulator is design for max capacity and durability.
This machines are used for cable, tire and plastic recycling industries.
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Rotoplex large scale granulators are characterized by their extraordinary performance capacity, economy, and operating reliability. The Rotoplex features a cross-scissor-cut rotor which offers process technological superiority, saves energy, increases the service life, and improves the material feeding characteristics. Besides the classic field of plastics size reduction, Rotoplex large scale granulators are employed for all types of cuttable material- even those which cause a high degree of wear.
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MULTICUTTER
The Kongskilde Multicutter has been developed for continuous cutting of waste edge trim from machines for filmblowing, packaging-, paper production and slitters.
The Multicutter is mounted in the Kongskilde OK pipe system, conveying the waste away from the production machinery.
The Multicutter consists of a fixed and a rotating set of blades driven by a direct-coupled motor. The blades are made from hardened steel with great resistance to wear and an extended service life. Adjustment and resharpening of the blade sets is possible and is the only form of maintenance.
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Features:
- For further processing of pre-broken EPS waste
- Opposite moving (rotating) rotors
- An almost dust-free breakdown of EPS waste is achieved through a lower rotation per minute
- Pellet size can be determined by using different sieve sizes
- Reduces waste dumpage costs by reducing waste leakage from the machine
- Solid machine frame for mounting the motors and rotors
- Easy accessability to sieve area for cleaning and sieve changing
- The dust-free recycled material can be directly led to the mixing and dosing station for further processing
- Two suction channels for quick and easy transport of the recycled material
Options
- Silo with minimum and maximum fill level indicators
- Can be combined with the vertical DV 1450 Pre-Breaker
- Can be used with various funnel sizes
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The Allgaier method is characterised by its high stability with respect to variations of the solid concentration in the feed and to variations in the feed capacity. Modern dosing devices permit precise compliance with defined formulas.
The possibility of operating the granulation dryer in a closed circuit with superheated steam or solvent vapour results in a process free of exhaust air which is particularly suitable to the handling of toxic materials or for the treatment of dangerous waste materials.
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The MAS Series (MAS1 to MAS4) has been developed specifically for the in-line recycling of soft to medium hard plastics.
- The very compact design allows MAS granulators to be used directly beside the injection molding machine.
- The granulators can be easily adjusted to suit the individual application.
- Special hopper design for tangential feeding
- High quality regrind due to low rotor speed (200 rpm)
- Fastest change of knives without using pre-adjustment gauge (MAS1, MAS3)
- Standard pre-adjustment gauge for fast and easy change of knives (MAS2, MAS4)
- Moving and fixed knives can be sharpened
- Patented tensing clamps of the rotor knives ensure fast and safe change of knives
- Pre-equipped with electrical cabinet to receive all electrical options later on
- Regrind collection bin allows manual emptying or vacuum evacuation
- The hopper and regrind evacuation bin, which are in contact with the regrind materials, are made from stainless steel (standard).
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The self-threading Strand Pelletizing Systems are suitable for operations with reactors, autoclaves and extruders, provided that a strand-die is used. A start-up device attached to die-head offers fully automated operation up to throughputs of 24,000 kg/hr.
The Unit Construction System provides a wide range of user and product specific layouts. Either Wet or Dry Cut Systems can use horizontal guiding of the polymer strands. Pelletizers with vertical strand guiding are exclusively designed for Wet Cut Systems.
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Suitable in either manual operation, or fully automated processes. Ideal for plants with high performance demands and continuous operation requirements.
rugged, compact design,
effective sound damping,
adjustable speed drive ofinfeed,
precise cut by optimal strand guiding,
user friendly designed:
- no maintenance due to corrosion
- dust-free cutting chamber
- cleaning of infeed area without tools
- fast Change Over of cutting unit
variety of versions available.
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It represents an ideal equipment for the agglomeration, granulation and mixing of food, chemical and pharmaceutical powders. It is successfully used in the additivation ( flavouring, colouring, etc.) and encapsulation of mixtures or powdery products thanks to the proved uniformity and homogeneity of its fluid-bed process. Its use is suitable for thermosensitive products. It is available in several construction materials.
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ALPINE Granulators
Hosokawa Alpine supplies complete granulator systems for thermoplastic size reduction solutions and special know-how for in-house recycling of plastic films such as BOPP, BOPET and BOPA as well as recycling plants for rubber and cable scrap.
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GraviMaster GM
For more complex and demanding tasks GraviMaster is the ideal solution. GraviMaster is designed to handle both virgin materials, regrind, masterbatch and other additives. This gravimetric blending series is suitable for both injection moulding, extrusion and blow-moulding applications. A unique integrated regrind control system is successfully solving many customers' problems with storage and reuse of regrind material.
Models:
GraviMaster GM05
GraviMaster GM1
GraviMaster GM2
Gravimaster GM5
GraviMaster GM10
GraviMaster GM25
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The Rapid 10 Series is a low-speed - just 25 rpm - very quiet granulator ideal for grinding hard, thick-walled and/or brittle injection moulding sprues and rejects at low capacities. The very slow speed helps to minimize noise, frictional heat, and component wear and tear.
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Grinders
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