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General Features
Equipped with the most modern drive and control technology, the Kapp KX 300 provides the highest productivity and flexibility for hard finishing of gears and profiles.
The KX 300 is a modular system capable of using various tool and processing technologies enabling machine customization to meet specific application requirements.
Application Range
Finish processing of external spur and helical gears, preferably wheel shaped, or with the corresponding machine execution, also wave-like shaped.
Working Range
modul 0,5 .. 5 mm
tip diameter 0 .. 300 mm
max. face width 320 mm
max. helix angle 45° mm
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► New Centerless Grinding Machines
► Rebuilding Centerless Grinding Machines
► DINATEC/MICROREX propose as well "Rebuilt Machines" ready for use and available on sale
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ARIES CNC the ideal machine for special-applications in metal working. For straight milling cutters, circular saws and soldered woodworking tools is this machine the best customer solution.
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G18
- Wheel O.D. 355mm max. width 50mm. High efficient grinding by high rigid dynamic bearing.
- Automation is easy by optional accessories Myrobo, stocker, etc.
Standard type :
- SB type: O.D. matching, mas production straight type (NC simultaneous 2-axis)
- AB type: Shaft and end face simultaneous grinding mas production angular type (NC simultaneous 2-axis)
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Thread Grinding Machines GAS, GIS, GUS
Application Range
GAS
External and internal ball screw tracks for automotive steering systems, worms.
Drive worms.
GIS
Internal ball screw tracks for automotive steering systems.
GUS
External ball screw tracks for automotive steering systems,
internal ball screw tracks for automotive steering systems.
Note: The GUS version has exchangeable grinding units for external and internal threads.
Tooling Concept
Non-dressable CBN profile grinding wheels consisting of a hardened and precision ground steel base body with a single layer of CBN galvanically applied to the wheel form.
Note:
The key advantage of the KAPP tool concept using non-dressable CBN profile grinding wheels lies in the excellent wear resistance of the CBN layer, which makes it possible to grind a large number of workpieces at consistently high form accuracy without dressing the wheel. For high volume productions of ball screw type automotive steering system, this results in significant cost reduction as it minimizes the classifying process and, equally important, allows closer tolerances, which improves both the efficiency and rolling action of the components because of reduced backlash.
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The result was a CNC-controlled broach grinding machine for diverse applications. No matter whether round, flat or helical tools, the CORVUS BBA takes all in its stride. But what renders this machine truly universal is the fact that it can still grind all other cutting tools as well.
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External Gear Profile Grinding Machine VAS (uses CBN-Tools exclusively)
Application Range
Form grinding of external spur and helical gears and other profiles.
Working Range
max. module 16 mm DP 1.5
max. outside diameter of gear 630 mm
max. over-all workpiece length 1.650 mm
max. feed travel 1020 mm
Swivel range of grinding adapter ±90 deg
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Gear Center KX 1
Application Range
Hard finishing of bore-type external spur and helical gears. Hard finishing of shaft parts if the KX 1 is equipped accordingly.
Working Range
module 1........5 mm
outside diameter 50...250 mm
max. face width 350 mm
max. helix angle ±45 deg
Note:
Design permitting and fully utilizing the KX 1 concept, the working range can be extended as follows:
min. module 0,5 mm
max. module 10 mm
min. outside diameter 20 mm
max. outside diameter 300 mm
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Optimum Methods for Gear Hard Finishing
Increased root and flank load carrying capacity with reduced gear box dimensions
Quiet running transmissions (noise, vibrations at high speeds)
Kinematic accuracies for control functions of the transmissions (as combined with quiet running
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High speed profile grinding machine HSP 56
Application Range
Soft gear finishing.
High speed grinding from solid, prehobbed or forged material.
Use of nondressable KAPP CBN profile grinding wheels.
Working Range
Workpiece Dimensions:
max. outer diameter 400 mm 15.75"
max. gear width 500 mm 20"
max. workpiece weight 150 kg 330 Ibs.
max. helix angle ±35 Grad
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Internal Gear Grinding Machine VIG
Application Range
Form grinding of internal spur gears and other profiles.
Working Range
max. module 6 mm DP 4.25
max. major diameter 400 mm 15.75"
max. workpiece diameter 500 mm 19.7"
max. over-all workpiece length 250 mm 9.8"
max. feed travle 520 mm 20.5"
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- Grinding of internal, external and end face by 3 types(max.) of grinding wheel.
- Facilitate automatic operation with special accessory My Robo work stocker and post measuring equipment.
- Applicable to wide range production by easy set-up.
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Universal Gear Grinding Machine VUS (only CBN-Tools)
Application Range
Form finishing of external and internal spur and helical gears and other profiles using single indexing and KAPP CBN profile grinding wheels.
Working Range
max. module of extern gears 16 mm DP 1.5
max. module of intern gears 6 mm DP 4.25
max. workpiece diameter 500 mm 19.7"
max. over-all workpiece length 1.000 mm 39.4"
max. feed travel 700 mm 27.5"
Swivel range of grinding adapter ±90 Grad
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