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Water-oil heat exchangers are shell and tube type. they permit to waste the heat in hydraulic plants. They can operate on exhaust line of the main hydraulic circuit, or on a separate circuit dedicated to cooling
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WATER-OIL HEAT EXCHANGERS WITH TUBE BUNDLE
They consist of small diameter smooth tubes; this allows the best compromise between high thermic yield and low pressure loss. For a good exchanger practices some oil rates are indicated in the tables. Going down to the lowest rate of flow, indicated in the tables, the low oil speed causes a great loss in yield, whereas a rate of flow which is superior to the maximum indicated, causes great pressure loss and does not considerably increase the thermal yield. The yield diagrams indicate the heat quantity each exchanger can disperse according to the difference between oil and water mean temperatures. Such diagrams assume the exchangers to be working with the maximum oil rate indicated in the table. With the minimum rate, the yield decreases by about 10%. Required water volume is a follows:
85 l/h for each kW to disperse with water temperatures (20°C)
170 l/h for each kW to disperse with higher water temperatures
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HW Serie:
Water-oil shell and tube heat exchangers, used for the cooling of industrial systems and in the marine sector. Fully extractable shell and tube for better maintenance of the heat exchanger. Aluminium body, designed to allow maintenance without the need to disassemble the heat exchanger. Cast iron heads in the industrial version, bronze in the marine version. Fluid circulation exclusively in countercurrent.
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On the heat exchangers PICKER, connections of the fluids are carried out according to families' of exchangers :
> By tapping known as "cylindrical gases" carried out in the element and/or the lids (usually for connections until 1"1/4).
> By counter-flanges of our standard, usually delivered "full" with joints and screws and bolts (for connections welded, brazed or screwed).
With additional charge, the machining of the counter-flanges can be carried out by our care (only borings or tapping "cylindrical gases"). This option must be mentioned with the order by indicating the desired diameters.
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As a type of screwed plate device, the module welded plate heat exchanger has greatly expanded the field of application of this type of heat exchanger. Alongside the 'classic' exchange of heat between liquids, screwed plate apparatuses also cover applications at high operating pressure and / or phase transitions in the flow gap. One 'module' consists of two heat exchanger plates of the same size which are welded together by lasers. This laser welded seam is resistant to both high levels of static pressure and the changes in pressure commonly occurring. Since no additional material is used to weld the plates, more frequent changes in temperature can also be tolerated. The laser welded seam reduces the remaining seal length (seal between module A and module N) to 10 % of the seal length of a gasketed apparatus. It is financially advantageous to also use expensive special elastomers where necessary for the remaining ring gaskets.
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All heat exchangers are assembled in modules. The size is determined mainly by the gas flow and output and, to a lesser extent, by the parts.
The most important features are:
* Materials of PE, PP, PVDF
* Allowed operating temperature is from -30° C to + 140° C depending on the material selected
* Allowed operating pressure is between 3 and 16 bar depending on the material selected and the operating temperature
* Gas flow rate up to 150,000 Nm3/h per heat exchanger
* Outer pipe diameter 6 mm; wall thickness of 0.6 mm
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PIROBLOC products include exchangers and inter-accumulators, all with thermal fluid as primary fluid.
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Schmidt Brazed Plate Heat Exchangers
Brazed Plate Heat Exchangers represent the most compact, rugged and cost-effective means of transferring heat in many industrial and refrigerant applications. Built from 316 stainless steel with copper brazing materials, they provide exceptional corrosion resistance. The SB-Series features corrugated plates that produce highly turbulent flow in a true counter-current direction. This results in high efficiency and a very compact heat exchanger design. Due to the smaller size and reduced material content, they can be the most economical heat transfer choice.
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- Developed more than 50 years ago to meet the needs of the aeronautics industry, where compactness, light weight and efficient heat exchanges are essential qualities, brazed aluminium plate-fin heat exchangers now have an excellent reputation in the gas processing industry following enhancements which have added to their initial qualities to meet the requirements of process engineers, investors and producers.
Fives Cryogenie brazed aluminium plate-fin heat exchangers offer the possibility of integrating various processes (up to 20 fluids flowing simultaneously through a single heat exchanger) over a wide range of dimensions.
Fives Cryogenie brazed aluminium plate-fin heat exchangers are especially suitable for processes requiring a high level of heat transfer under low temperature difference (1°C to 2°C or less) between warm and cold fluids.
- Some typical applications:
- Separation of air gases
- Hydrocarbon processing
- Natural gas liquefaction
- Industrial gas liquefaction (oxygen, nitrogen, argon, helium, etc.).
- Through continuous improvements in the performance of modern processes, Fives Cryo is at the top of development in the fields of fluid dynamics, design and simulation of equipment.
- The numerous component parts of a heat exchanger are manufactured with the greatest care and asembled by vacuum brazing. Our fully automated brazing facilities optimize the brazing process with outstanding reliability, whatever the size of the heat exchangers.
Inspection / QC means, using up-to-date technology, ensure the product's impeccable quality.
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Schmidt Gasketed Plate Heat Exchangers
SIGMA Plate Heat Exchangers utilize corrugated plates stacked between a fixed and a movable pressure plate. The corrugation patterns alternate for maximum operating pressures. As virtually all of the material is used for heat transfer, Plate Heat Exchangers can have large amounts of effective heat transfer surface in a small footprint. It is not uncommon that a Plate Heat Exchanger will have the same thermal capacity as a Shell & Tube five times larger.
The unique corrugation pattern pressed onto each Schmidt thermal plate produces the highest overall heat transfer rate by assuring highly turbulent flow and excellent fluid distribution across the entire surface. With high heat transfer rates and true counter current flow, Schmidt Plate Heat Exchangers economically handle close temperature approach requirements.
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A Comprehensive Range of Heat Exchangers for Power Generation and Industry
Our heat exchanger range covers:
-Air preheaters
-Condensers, feedwater heaters and other heat echangers of the water-steam cycle
-Various types of heat exchangers for the conventional part of nuclear plants
-Once-through coolers for gas turbines
-Energy recovery exchangers for petrochemical applications
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This comprises primarily heat exchangers, columns and reactors used to transfer or handle highly corrosive gases and liquids. They are used in the chemicals and pharmaceuticals industry, as well as in the surface treatment of metals and fertilizer production.
Safety: perfectly sealed, Carbone Lorraine's anticorrosion equipment can be used to handle gas and fluids in hostile environments.
Environmentally friendly: Carbone Lorraine's anticorrosion equipment can unlock energy savings and thus helps to further the cause of environmental protection.
Great durability: the resilience of Carbone Lorraine's equipment to wear and tear helps to reduce servicing and maintenance costs.
Innovative customer service: Carbone Lorraine can provide turnkey systems, as well as after-sales service of the highest standard.
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Schmidt Semi-Welded Plate Heat Exchangers
API Heat Transfer Semi-Welded plates feature plates that are welded using advanced laser welding techniques. Two plates are welded together and are fitted with a Viton® O-Ring and/or Teflon® gasket liner. The resulting plate pack has every other plate fully serviceable, while maintaining integrity of the welded plate pair.
This is especially suitable for critical fluids and gases, such as ammonia or caustic process chemicals where fluid loss is not acceptable. In the case of ammonia refrigeration, the reduced volume results in significant savings.
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Basco Type 500 Shell & Tube Heat Exchangers
The Basco Type 500 remains the industry standard in ultimate value and long-term reliability. This proven fixed tubesheet shell & tube heat exchanger offers the cost effectiveness that comes with having a highly standard design, while easily providing for various options to meet specific customer requirements.
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Our Shell and Tube Heat Exchangers are designed to transfer heat efficiently and effectively while reducing fuel consumption. A Heat Exchanger can be combined with any of our other systems or as a retrofit. In addition, Epcon has several designs that combine burnerless ovens with Thermal Oxidizers.
The price of the fuel necessary to run a Thermal Oxidizer can be exorbitant. In order to lower operating costs, a heat exchanger can be used. Heat Exchangers are used for transferring heat from one fluid (such as air) at higher temperature to another fluid at a lower temperature, thus making use of heat which would otherwise be expelled. In the various systems manufactured at Epcon, heat exchangers are used for the following purposes:
1. Pre-Heating the process gas as it enters the thermal oxidizer (also called Primary heat exchange). The heat is transferred from the hot gas leaving the combustion process to the cold air entering it. The two basic methods are Regenerative and Recuperative.
2. Using the gas for Secondary heating systems, such as process heating of the manufacturing facilities and heating boilers.
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Basco Type OP Heat Exchangers
First introduced in 1962, the Basco OP design has proven to be the preferred TEMA Type AEW shell & tube heat exchanger in the market. The "OP", or "O-Ring Protected" design features removable tube bundle, nozzle location flexibility, and a unique threaded O-ring retainer that permits removal of the reversing bonnet without disturbing the piping or draining the shellside fluid. Removal of the channel cover permits full inspection and cleaning of the tube side.
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Schmidt Welded Plate Heat Exchangers
SIGMAWIG welded Plate Heat Exchangers represent the most compact, rugged and cost-effective means of transferring heat in many industrial applications. Built entirely without gaskets or with an O-ring type gasket between the all-welded plate pack and frame, they provide exceptional corrosion resistance. The exchanger features corrugated plates that produce highly turbulent flow in a true counter-current direction. The result is high efficiency in a very compact design. Due to the smaller size and reduced material content, welded plate heat exchangers can be the most economical heat transfer choice.
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We can provide many kinds of heatpipe for the thermoelectric cooling system and also can provide the custom design. Please do not hesitate to contact us, if you have any requirment.
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For pressure vessels and reaction vessels in M.S., Al, Monel, Inconel, Cupronickel, etc., M.J. Patel employs the latest techniques for expanding tube ends into tube sheets. High pressure tests are always carried out on these heat exchangers before they leave the factory. Brass, copper, M.S. and S.S. tube sheets are used. Tube sheets are also made out of mild steel, alloy steel or stainless steel and baffle plates are made out of mild steel or stainless steel. M.J. Patel fabricates 'U' Tube heat exchangers which are used in fertilizer plants, petrochemical and power project complexes.
Fabrication of U-Tubes for Heat-Exchangers Spans at extremely Short Delivery time, even Extra long (23 mts.) is M.J. Patel's specialty. Tube Bending as per TEMA. Tubes to any specification and any length can be supplied in extremely short time due to our wide Mother Tube Stocks.
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Revamp chemical plant ? Substitute tube bundles of shell & tube heat exchangers by plate stacks !
Our platestack can be mounted inside used shells of shell & tube heat exchangers. This makes modernising plants quick and easy compared to new installations of other types of compact heat exchangers. The plates are laserwelded and withstand high pressure and temperature duties.
The maximum parameters depend on the size of the unit, the materials
used and the thickness of the material.
Operating Pressure: -1 to 150 bar (g)
Operating Temperature: -200 to 500°C
Dynamic Viscosity: up to 8,000 mPa s
We develop platestacks and whole assemblies in close contact with customers in order to fullfill the demands.
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Hydraulically expand heat exchanger tubes into tube sheets through the direct application of high internal hydraulic pressure within an established expansion zone.
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Cooler for compressor use
General power:4-110KW
Combi air/oil cooler
Oil flow:12-110L/min
Working pressure:15bar
Max power:135kw
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