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Chamber furnaces 1100° c
Standard product range from 50 to 2000 liters.
Furnaces with band or passage under atmosphere controlled with gas of protection. Standard range 3 sizes
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The atmospheric chamber furnaces built by Ipsen have a modular design and are made of standardised assemblies. The furnace casing consists of a sturdy sheet steel structure.
The light-weight refractory lining inside the furnace is designed for temperatures well above the working temperature and has an extremely long service life.
Because of their modular design, our furnace systems can be customized as necessary to meet the client's specific needs. The ICTE® software family developed especially for the heat-treatment industry allows charge transfer, loading and unloading to be linked to provide fully automatic systems that can be integrated perfectly into the production flow.
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We manufacture continuous belt furnaces under controlled atmospheres. Furnaces sizes ranges from lab size 100mm belt width up to 2 x 600 twin belt furnaces.
Furnaces are available in electrical and gas heated versions. LED (low energy dewaxing) delube zone, high temperature sintering zone, quench cooling and convective cooling units can be part of the heat treatment line.
Controlled atmosphere furnaces at tempertures up to 1220°C are made for special metallurical applications.
Annealing furnaces with a belt width range of 100mm up to 1200mm under controlled atmosphere for a variaty of applications are available. Belt furnaces are electrical or gas heated;
For more information, please contact:
SARNES ingenieure OHG
thermal solutions for powder metallurgy
Hindenburgstrasse 56
73760 Ostfildern, GERMANY
tel. +49 711 349205
fax +49 711 3482302
mailto:info@sarnes.de
http://www.sarnes.de
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Technical data :
• Batch gross weight (kg): from 50 to more than 1000 kg.
• Height: from 300 to 1100 mm.
• Useful diameter : from 400 to 1100 mm.
• Processes : Autenitisation, carburising, carbonitriding, annealing, brazing, nitriding, nitrocarburizing.
• Temperature up to 1'050°C.
• Quenching media : water, polymer, oil max 200°C or salt max 450°C.
• Maximum configuration: several treatment furnaces and quenching tanks.
• Equipment : washing machines, oil separator, salt recovery system and tempering furnace.
Manipulator : manual, semi or full automatic.
Technical and economical advantages:
• All the processes and quenching liquids are possible.
• Perfect integration in your production flow, adaptable in any time according to the evolution of your needs.
• Easy to use in semi or full automatic.
• No time losses in processes changes.
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Design Features:
- Electric or gas heating.
- Gas-tight alloy muffle, for perfect furnace atmosphere control and low protective gas consumption.
- Choice of protective gas systems, for external supply or built-in generator, to suit all industrial requirements.
- Unique SAFED mesh belt drive system, with reciprocating hearth plate, for smooth parts transport and low belt wear.
- Automatic control of all process parameters, for versatility and reproducibility..
Operation:
Workpieces are loaded in bulk or positioned on the mesh belt at the loading station. They pass through several heating zones inside the gas-tight muffle to the chute and drop into the quench. The workpieces are then retrieved from the quench tank by a conveyor.
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Belt furnaces with quenching tank
Treatments:
- Carburising - Water quenching, polymer,
- Austenitisation oil and/or salt
- Carbonitriding - Tempering under N2 or air
- Annealing - Washing
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Main use:
Furnaces type T are designed for continuous hardening of mass produced steel parts.
Engineered for high precision and excellent reproducibility they meet the most stringent metallurgical requirements.
Typical heat treatment applications, at temperature
up to 950 °C:
- Hardening or case hardening, i.e. gas carburizing and carbonitriding with oil or polymer quench.
- Austempering and Martempering with salt bath quench.
- SAFED OXYCAD® ontinuous nitrocarburizing process.
Hardening furnaces type T for austempering and martempering applications. The hardening furnace type T may be equipped with a salt quench tank designed for molten salt up to 400 °C.
Quench tank type GS:
The tank has thermal insulation and a heated hood over the discharge conveyor to keep parts at temperature. Heating and cooling systems are provided for heating up and holding the salt at the required temperature.
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Main use:
Furnaces type BdT are used for tempering steel parts at temperatures up from 650 °C, where a protective atmosphere is required.
Design Features:
- Electric, depending on application.
- Gas-tight alloy muffle, for perfect furnace atmosphere control.
- Variable drive of mesh belt for process time adjustment.
- Equipped with quench tank for fast cooling and/or blackening.
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We offer a wide line of hump type and straight through mesh belt furnaces and ovens for continuous blackening, brazing, annealing and sintering of light parts or assemblies in controlled atmospheres.
Belt widths range from 12" to 92" for processing temperatures up to 2100°F (1150°C). Silicon carbide, ribbon or tubular heating elements are available along with direct heated or muffle type designs. Water-jacketed coolers are shipped as complete sections. Air jet coolers can be provided for final cooling.
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MINI OVEN “JOLLY”
This dryer is designed for the fast drying of serigraphic dissolvent ink or water ink on various applications. Easy operation and maintenance and high drying efficiency are the main characteristics of this machine.
Endowed of kappa for aspiring attack, mounted on 4
Self-locking wheels.
Dimensions: tape length 150 cm, Height from earth 80 cm, Weight 87 kg.
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Main use:
Furnaces type Bd are used for a variety of heat treatment applications requiring temperature up to 1150 °C in special cases to 1180 °C and a precisely controlled protective atmosphere, for example heat treatment and brazing of stainless steels.
All heat treatment applications indicated below are carried out under a suitable protective atmosphere so that parts remain bright and clean.
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Furnaces type T are designed for continuous hardening of mass produced steel parts.
Engineered for high precision and excellent reproducibility they meet the most stringent metallurgical requirements.
Typical heat treatment applications, at temperature
up to 950 °C:
- Hardening or case hardening, i.e. gas carburizing and carbonitriding with oil or polymer quench.
- Austempering and Martempering with salt bath quench.
- SAFED OXYCAD® ontinuous nitrocarburizing process.
All these treatments are carried out under controlled atmosphere.
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Technical data :
• Treatments: Autenitisation, carburising, carbonitriding, annealing, brazing, brazing of precious metals, nitriding, tempering, hardening of stainless steel with 13% of chromium, overhardening, sintering, recrystallization.
• Temperature up to 1'100°C.
• Useful length of the heated zone from 100 to 800 mm.
• Useful height : from 45 to 200 mm.
• Heated lenght: from 800 to 8000 mm.
• Material: steel, stainless steel, copper, precious metals
• Atmospheres : nitrogen, Hydrogen, Air, Argon, Cracket Ammonia, N2+H2 mixture, endothermic gas.
Process control and supervision by our partner AXRON Swiss Technology (www.axron.com)
Accessories for compact furnaces: gas mixer, ammonia crackers, pressure reducer, water cooler, supervision with PC...
Equipment for furnaces with quench tanks : loading system, vibrators, washing machines, oil separators, salt recovery system and tempering furnaces...
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Furnaces
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Factory Adjusted Belt Tensioner
This new belt tensioner design is based on the fixed motor principle that relies on a movable idler to properly tension the belt rather than tensioning with a motor mounted to a moving slider plate.
The new design takes the guess work out of changing and adjusting a spindle drive belt in the field. The tensioner is factory set to take the guess work out of setting drive belt tension. Pre-drilled and aligned tensioning brackets ensure the new belt is set to original specifications eliminating the possibility of over-tensioning a spindle drive belt- a very common cause of spindle failure.
Advantages
Increased rear bearing life due to the fact that it becomes no longer possible to over-tension the belt. The proper tension of the belt is determined and set at SETCO to provide optimal life and performance on a per application basis.
The new, robust cast aluminum mounting bracket (Belt Guard) offers a much stronger, more rigid structure to support the motor.
Increased belt life...proper tension eliminated premature belt wear.
Because the belt geometry is fixed by the idler, it reduces the time required for belt replacement.
Once the motor is aligned and mounted to its mounting plate, it never needs to be adjusted or moved. This eliminates the need for special equipment availability such as an over head crane.
The new design uses common parts for mounting the motor facing the spindle nose or towards the rear. The parts are used regardless of spindle rotation direction.
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ROSTA chucking device type SE/SE-G/SE-W
ROSTA chucking device SE-F
ROSTA chucking device IS (INOX)
ROSTA chucking device type SE-B "boom rank"
ROSTA belt tension adjuster type KSE
ROSTA of chain wheels and chain wheel-corrodes type N
ROSTA chain glider and chain-glider-corrodes type P
ROSTA cylindrical idler type R
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Magnetic Technologies Ltd. offers custom payoff stands and devices that maintain constant tension through the use of permanent magnets.
• No belts or chains are used
• Available in several sizes.
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Suitable for shotblasting of passing flat or single cross-section pieces without any limits of length. The pieces are treated on the upper part at 180°.
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For blasting different workpieces.
Equipped with pistol movement, number of nozzles.
Been suitable for pipes, plates, disks, etc..
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