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The VSM-95 induction heating machine is a rugged and used for high-volume scan hardening of many cydrilical parts, like axel shafts for cars and trucks. The VSM operates using single or dual postion tooling with high speed index capability. The maximum part length is 80” (2030mm) and max weight is 400lbs.(180kg).
The standard VSM-95 has a programmable logic controller (PLC) based closed-loop servo control. Individual 36 step part process program controls position, power level, dwell time, scan speed, rotation speed and quench on/off. It also features a real time display of process parameters.
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Heat Treatment
The use of induction heating for material treating is a consolidate procedure, both for the superficial hardening of metal parts or pipes, as well as for superficial treatments according to specific characteristics such as brassing, nitriding etc.
The possibility of obtaining high values of power density in the heating area makes induction heating fit even for continuous treating of wires or bars, as well as for pipes of large dimensions with great thicknesses.
Continuous induction hardening systems are often coupled with induction furnaces for material tempering on compact and extremely flexible lines.
Induction Hardening
Induction heating can also be applied for the thermal stabilization of the metallurgical structure of metals with different profiles, as well as for semi-finished products.
Continuous induction annealing is particularly appropriate for thermal condition stability of the material during the process, and for its repetitiveness over time using apposite thermo-regulation software.
Reduced dimensions of the plant layout with respect to conventional heating systems, high efficiency, accurate control of process parameters, and low system and operation costs, allow induction heating to be used even for the normalization of shaped mechanical parts when eliminating internal tensional states due to machining
Vacuum, Controlled Atmosphere
Heating systems with non-combustion heat sources are used when there is the necessity to remove any surface oxidation or whether heating cycle performances in controlled atmosphere are needed.
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Heat Treating Systems
POP UP, SCANNING, AND HIGH VOLUME TURNTABLES
• Systems contained in one work cell stand
• Stainless steel quench tank and pump system
• Quench tank cooling system maintains proper temperature
• Lift system for precise induction coil placement
• PLC controlled systems
• Ergonometric human machine interface controls
• Custom fixturing for easy part handling
• NEMA enclosure for electrical components
• Guarding system for operator safety
• Auto operation with manual override for process development
• Programmable recopies for different parts
• Optional bar code scanning
• Optional pyrometer temperature measurement for process control
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