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With KABELSCHLEPP hinged belt conveyors we can solve your disposal tasks in over 80% of all cases:
* Wet or dry chips
* Workpieces and waste
* Hot forgings
* Stampings and punching scrap
* And much more
Transportation of the material takes place on the upper trough of a revolving hinged belt. Drivers ensure transport of the material up the inclined section. For wet machining the cooling lubrications are collected in the conveyor housing and can be fed back into the machine circuit via an optionally available coolant container or a pump station.
Our hinged belt conveyors can be used either as stand-alone conveyors at machine tools, or as linked conveyor systems. Depending on the design, the material to be conveyed is brought to the required height at a defined incline and then discharged.
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Flexco is proud to be the fastener of choice in the underground mining industry. It delivers the performance, long life and easy installation that maximizes belt availability and helps keep productivity on a roll.
Designed for rubber plied and PVC solid woven belting, and for worn belts unfit for vulcanized splices, the Flexco® SR™ Scalloped Edge™ fastener features a low profile that significantly reduces the fastener exposure to cleaner blades, skirt rubber, and return idlers. The staggered rivet pattern also provides maximum holding ability by allowing the rivets to pass between the carcass fibers without damaging them.
A built-in viewport simplifies fastener positioning. And self-setting rivets are installed from the top side of the belt for faster installation.
Hinged construction makes Rivet Hinged fasteners ideal for applications requiring frequent belt-length alterations, the joint can be separated simply by removing the hinge pin. A variety of hinge pins are available to match your application.
A variety of Flexco SR Scalloped Edge fasteners are available for belts with a mechanical fastener rating up to 2000 PIW (350 kN/m). In addition, the fasteners, hinge pins and rivets are all available in a variety of materials.
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Fastener for light duty belts with self locking hooks:
- Clamping effect through the lashes
- Locking of the hooks in the lashes
- Smooth surface
- Maxi. belt thickness 4.5 mm
- Maxi. belt tension 35 N/mm
Material:
Non magnetic Stainless steel AISI 316 or galvanized steel.
Installation: By using a hammer tool.
Packaging:
In standard boxes each containing 4 splices from 300 mm to 3,000 mm belt width in one piece.
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For applications where metal belt fasteners can't be used, the Alligator® Plastic Rivet Fastener System is a long-lasting, easy-to-install solution for light-duty applications. Our sturdy non-metallic fastener is also a low-cost alternative to the time and expense associated with vulcanization.
Fastener plate leading edges are beveled to ensure a smooth, low-profile splice. The one-piece fastener features an integrated design with rivets molded right into the fastener top plate - fast belt replacement means reduced downtime and increased productivity. Plus, the smooth surface is easy to clean.
Design permits use on applications with minimum pulley diameters as small as 1-1/2" (38mm) and on belts 1/32" to 1/8" (0.8-3.2mm) thick.
Choose the material that matches your application. UV-resistant black delivers extended life in outdoor applications. FDA-accepted white plastic is suitable for food and pharmaceutical processing applications, and resists weak acids, alkali, hydrocarbons, ester solvents, and alcohols. Both materials can be used in applications from -20°F to 180°F (-29°C to 82°C).
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Fasteners with self tapping screws for heavy duty belt up to 18 mm thick:
- No drilling preparation, no template
- The screws drill themselves trough the belt
- Clamping effect of the plates against the belt
Material:
Fastener made of galvanized steel or non magnetic stainless steel.
Installation:
By using an electric screw driver or a pneumatic screw driver or a hand brace (for underground mines).
Packaging:
In pieces made for the requested belt width up to 3,000 mm in one piece.
The screws are provided in a plastic bag.
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Fasteners with pre-mounted staples for heavy duty belts, especially for the underground mines:
- Simultaneous high tensile strength and small pulley diameter
- For belts up to 3,500 N/mm and up to 20 mm thickness depending of the type
Material:
Depending on the type fastener made of high tensile plated steel (HLE) or stainless steel with pre-mounted staples made of carbon steel or stainless steel.
Installation:
With an open ended hammer tool or with a pneumatic hammer tool (tool base 18 Kg for 1,000 mm length + 12 Kg for the pneumatic hammer)
Packaging:
Standard boxes with 2 strips for requested belt width up to 1,600 mm (6") in one piece (longer on demand), without hinge material (separately).
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Fastener with pre mounted staples for light duty belts 1.5 to 6.4 mm thick.
Material:
Non magnetic stainless steel or galvanized steel.
Installation:
By using a hammer tool.
Packaging:
Standard boxes each containing complete 4 splices (8 strips + 8 hinge cables + 8 washers) for belt width from 300 mm to 1,500 mm in one piece.
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For belts operating over smaller pulleys - such as in construction equipment and road machinery - Flexco® Bolt Hinged fasteners are strong, dependable and easy-to-install.
Designed as a compression fastener, Bolt Hinged is fastened to the belt ends with high tensile strength bolts. These compress the plates in the belt cover. Additional holding capability is provided by the fastener teeth that inbed in the belt without damage to the belt carcass. So splice tension is distributed across the entire plate width and teeth secure the fastener to resist pull-out.
Hinged construction makes Bolt Hinged fasteners ideal for applications requiring frequent belt-length alterations, the joint can be separated simply by removing the hinge pin. A variety of hinge pins are available to match your application.
On-site installation requires only portable hand or power tools. A specially designed templet and boring tool or belt punch quickly and accurately punches bolt holes into belts. Installation is also simplified by our exclusive piloted bolt. Tapered bolt tips cradle nuts securely in place and eliminate the need to twist nuts onto bolts by hand during installation set-up.
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Rivet fasteners for light duty or heavy duty belts up to 30 mm thick:
- Installation only with a hammer
- Reliable and robust
Material:
Carbon steel galvanized or non magnetic stainless steel.
Installation:
By using a hammer.
Packaging:
In lengths according to required belt width up to 3,000 mm in one piece or in boxes with 4 complete splices 300 mm long. The rivets are delivered in plastic bag or on strip.
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