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APV Homogenizers - Rannie and Gaulin
Building on past performance to perfect the future
APV is recognised as the world leader in homogenizers and offers a wide range of homogenizer solutions including laboratory, pilot pant and production models, with hundreds of innovative solutions for even the most highly specialised application.
* High efficiency
* Modular design
* User friendly
* Low maintenance
* EHDEG and 3A approved
APV homogenizers are available in capacities up to 50,000 litres/hour and at operating pressures as high as 2000 bar.
APV homogenizers have extensive experience in a full spectrum of applications:
Dairy Products
Extended shelf stability, improved smoothness and body.
Foods & Beverages
Improved viscosity control and shelf stability, reduced ingredient cost.
Healthcare & Cosmetics
Smoother textures, better dispersion of thickeners, enhanced colour, increased gloss, better application
Chemicals
Particle size and viscosity control, enhanced colour, uniformity of application, and improved stability
Biotechnology
Cell disruption for harvesting high yields of intracellular products.
Pharmaceuticals
Stability, uniformity, narrow particle size distribution, enhanced texture.
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APV Laboratory Homogenizers APV-1000 & APV-2000
Compact, versatile design specifically developed for R&D laboratories within the dairy, food, chemical, pharmaceutical, cosmetic and biotech industries.
* Smooth, quiet and reliable operation
* Small footprint, suitable for bench top location
* Field replaceable and reversible tungsten carbide pump valve seats
* Easy to read digital pressure display and electronic pressure safety system
You can achieve fully reproducible results for emulsions, dispersions or cell disruption that can be applied to full scale production. The APV laboratory homogenizer provides the desired mean particle size and uniform distribution you need to help you improve existing products and develop new ones.
APV-1000
22 Litres/hour (6 US g/h) – min. test sample 150 mml
1000 bar (14,500 psi)
APV-2000
11 Litres/hour (6 US g/h) – min. test sample 100 mml
2000 bar (29,000 psi)
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HP202 - HP203
The OMVE HP range inline high pressure homogenisers are designed to perform in line (for example with the OMVE HT220 UHT system) as well as stand-alone.
The double-piston homogeniser comes standard on a mobile frame and with a stainless steel hopper for stand-alone use. The change-over from an inline system to a stand-alone system is completed within minutes. The HP202 is standard equipped with a connection set for up-stream and down-stream homogenisation.
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The Greerco Homogenizer series offers a full range of tank-mounted, high shear mixers for laboratory to production scale. The design exceeds the high quality standards necessary to achieve optimal process results and withstand the rigors of difficult processes that require high shear mixing
High-speed turbine running in close proximity to a fixed stator creates intense hydraulic and shear forces where product is broken down into its primary particle size or dispersed throughout the carrier phase
Tightly held tolerances on machined components allow for consistent and predictable performance
The robust stator design handles severe duty better than competitive designs that utilize screen technology
The axial in axial out flow path results in higher throughputs with lower horsepower requirements
Due to the nature of most high shear applications, we offer an extensive rental pool for confirming the impact of Greerco High Shear technology on your process
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Homogenisierer model OGA is designed for cream butter homogenisation in creameries, enterprises as well as in refrigerated storages installed in the packing of butter, produced by churning.
OGA facilitates handling of cooles butter and prepares for packing.
Homogeniser:
reduce the thawing time,
optimise butter consistency with regard to the folowing dosing process,
automatic refill of the connected packaging machines product feeding trough.
Technical characteristics:
*Maximum output capacity- 1600 kg/h
*Dimensions- 1850x720x1430 mm
*Weight- 400-900 kg
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The homogeniser is working as a particles size reducer for particles in suspension in a liquid and to calibrate their size at a defined value.
A modular system that guarantees homogenous mixing. The particle reducer allows particles suspended in a fluid to be reduced and calibrated to a predefined size.
DIVERSE APPLICATIONS:
Gelatin, Pectins, Agglutinates, Starch, Sugars, Salts, Flours, Milk Powder, Albumin, Casein, Stabilizers, Cocoa, Aromas, Emulsifiers, Chalk, Silicic Acid, Vitamins, Alginate, Titanium Oxide
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GEA Niro Soavi Homogenizers/High-Pressure Pumps
GEA Niro Soavi S.p.A's homogenizers/high-pressure pumps are available in many models providing through-puts from 100 l/h to 50,000 l/h at continuous working pressures from 100 bars up to 1500 bars.
Custom engineered solutions and special versions for specific applications are available across the range, and a wide selection of options helps to define machine features, which fit exactly into customer and process requirements for any industry application.
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YTRONising of fruit juices with YTRON-Z. With the new technology, the sensory values of the juices are improved, the sedimentation in the final juice is reduced by the particle size reduction effected, and a floating of particles is avoided.
The use of YTRON-Z for YTRONising of fruit products means an effective homogenising with a minumum input of Energy, and without adding a metallic taste.
Conventional process using a high pressure homogeniser means significant capital investment, a high power consumption as well as significant expenses for maintenance and wear parts. All these disadvantages are eliminated when using the YTRON-Z.
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Stuart SHM homogenizers
Two models:
SHM1 handheld homogeniser
SHM2 Laboratory homogeniser
Both Stuart homogenisers are powerful, variable speed laboratory homogenisers.
The high-speed, high-torque motor make the units ideal for most homogenising applications. During operation the rotor shaft, which is directly coupled to the motor, spins at up to 35,000rpm (SHM1, 28,000rpm SHM2). The tube assembly that fits around the shaft remains static and as the rotor shaft spins, within the tube assembly, it creates a pumping action drawing the sample into the open end of the tube, or probe, and forcing it through the windows at the bottom of the tube assembly. This shearing action reduces the particle size of the sample. In addition the speed differential between the rapidly moving rotor, and the static tube assembly creates cavitational force, further dismantling the sample to additionally reduce particle size.
Both units can accommodate a selection of stainless steel probes for larger and tougher samples and also our polycarbonate disposable probes. Disposable probes are suitable for hard tissues and ideal where cross contamination is of concern. If necessary disposable probes can be easily dismantled and autoclaved up to seven times.
All Stuart® homogenisers are supplied with a tool kit for dismantling the rotor probes for easy cleaning.
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The Ross Turboemulsifier consists of a counter-rotating turbine and a high speed rotor/stator. The rotor stator head is positioned in the bottom center of the mix vessel to enable its use with very small volumes of material. During the mixing operation the outer turbine rotates clockwise and moves materials off the vessel wall and upwards. The inner blades rotate counter clockwise and move material downward and into the high speed homogenizing head. The Turboemulsifier is manufactured in many sizes from 10 through 4000 Liters capacity. Each machine is built for pressure and full vacuum operation, entirely in polished stainless steel surfaces. The Turboemulsifier is used extensively in the pharmaceutical and cosmetic industries for the mixing of viscous materials. This processor is ideal for homogenizing, emulsifying, dispersion and particle size reduction. Typical applications include, antacids, biopolymers, collagen solutions, dental composites, gelatin compounds, gels, and transdermal patches.
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Vacuum Homogenizers
The manufacture of gels, creams, ointments and other products of complex rheology requiring the implementation of dispersions, dissolutions, homogenizations, emulsions, de-aerations and, where appropriate, thermal exchanges, requires special attention. Searching for solutions which combine productivity and quality, industrialists will find in the VMI-Rayneri vacuum mixer range a group of efficient machines covering the operations of formulation in the laboratory as well as large scale production operations.
Cleaning, sterilization, but also control and automation are functions integrated into the design of these production units.
TRILAB authorizes mixtures in the laboratory under conditions of production, particularly in a controlled atmosphere, and thus brings pilot type results directly extrapolated to higher scales.
For production volumes comprised between 3 and 20000 litres, the TRIMIX line (with fixed or adjustable head) combines within a single bowl emulsion and dispersion operations thanks to the rotor/stator installed in bowl base, and agitation operations thanks to two contra-rotating pendular tools ensuring an ideal homogenization across the volume and promote, where appropriate, thermal transfer.
MISCEO is the latest in the range of vacuum homogenizers from VMI. It is the result of our large experience in the field of mixing and the expectations of many users in terms of simplicity of configuration . This homogenizer ensures an optimal mixing quality thanks to its efficient and independent mixing tools.
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YTRON-XC powder dispersing unit. It is used for dissolving / dispersing of large quantities of solids such as Sodium- and Potassium-Caseinates, Milk Powder, Starch, Sugar, Silicates, Pigments and actives. YTRON-XC is used widely for the production of base mixes and concentrates before spray drying, in three shift productions.
Powders and compounds with a tendency to form lumps are continously incorporated from a BigBag or silo and efficiently dispersed inLine. The motor power used for standard applications typically ranges between 5,5 kW and 15,00 kW . This indicates the efficiency of the YTRON. The quantity of powders incorporated is up to approx. 12.000 kg/h, depending on the powders used.
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A full range of dispersing and mixing units (Dispercel, Delicel) for batch or continuous processes integrating CIP technology and a new family of mixing tools designed and optimized by flow simulations
-Fineness of grind: 20 µm in 15 minutes
-High-shear treatment through tooth turbines up to 100,000 cps
-Improved energy efficiency and increased productivity
-Conical shape for variable batch size
-Dosing accuracy
-Reduction of up to 50% of the cleaning cycle time
-Reduction of up to 90% of the water and solvent consumption
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Fristam has developed a flexible powder mixer based on the shear pump. This universal unit was specially designed to dissolve/emulsify and homogenise wet and dry ingredients into fluids.
Supported by a base frame, a self-priming centrifugal pump is connected to the shear pump via a pipe joint. Via a funnel, the powder is added to product stream and then homogenised with the help of a shear pump.
A table at ergonomic operation height facilitates manual powder feeding.
If equipped with the according control systems, a powder mixer can also be attached to a fully automated system. If required, adapters for automatic and semi-automatic feeding via big bags, screw-conveyers and other conveyer systems can be delivered.
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The Ψ-Mix® inline disperser combines a new dispersion method, in which the solid components are wetted on a large liquid surface, with emission- free, dust-free inline operation. The combination of vacuum dispersion, shearing and pressure wetting results in homogeneous, fine dispersions with very reproducible quality – all at high efficiency levels in a controlled process.
Because the machine is suitable for processing both low- and high-viscosity suspensions, it covers the complete spectrum of applications for dispersion technology. In addition, the design of the mixing zone makes it possible to process temperature-sensitive or dilatant materials.
Compared to conventional rotor-stator systems, this machine uses considerably less energy to disperse your products. The Ψ-Mix® is also easy to integrate into fully-automatic production lines for the manufacture of large batches and is particularly well suited and specially adapted for emission-free and explosion-proof operation.
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