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PAMG-XR1 5052 aerospace grade aluminum honeycomb is a lightweight core material which offers superior strength and corrosion resistance over commercial grade aluminum honeycomb. PAMG-XR1 5052 honeycomb is made from 5052 aluminum alloy foil and meets all the requirements of MIL-C-7438.
Features:
- Elevated use temperatures
- High thermal conductivity
- Flame resistant
- Excellent moisture and corrosion resistance
- Fungi resistant
- Low weight/High Strength |
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PCGA-XR1 3003 commercial grade aluminum honeycomb is a lightweight core material offering excellent strength and corrosion resistance for industrial applications at low cost. PCGA-XR1 3003 honeycomb is made from 3003 aluminum alloy foil.
Features:
- Use temperatures up to 350°F
- High thermal conductivity
- Flame resistant
- Excellent moisture and corrosion resistance
- Fungi resistant
- Low weight/High Strength |
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PK2 Kevlar® N636 para-aramid fiber honeycomb is an extremely lightweight, high strength, non-metallic honeycomb manufactured with para-aramid fiber paper (DuPont Kevlar® N636 or equivalent) impregnated with a heat resistant phenolic resin. This core material exhibits improved performance characteristics over Nomex® and Korex® in the areas of weight, strength, stiffness and fatigue.
Features:
- Up to 40% higher properties than comparable density Nomex® honeycomb
- Extremely high strength to weight ratio
- Excellent thermal and moisture stability
- Improved shear strength and modulus
- Conforms to stringent smoke, toxicity and flammability standards
- High toughness |
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PC2 polycarbonate honeycomb exhibits a unique cell structure. The core has 3 orientations vs. the 2 orientations common with other honeycomb, making its properties more uniform. Each cell has a tubular form and is inherently stable.
Features:
- Excellent dielectric properties
- Good thermal and electric insulator
- Conductive grades available
- Fire resistant
- Corrosion resistant
- Fungi resistant
- Sandwich skins can be melted to core
- Use temperature below 200°F
- Small cell sizes at high densities
- Available transparent and in colors
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PP polypropylene honeycomb exhibits a unique cell structure. The core has 3 orientations vs. the 2 orientations common with other honeycomb, making its properties more uniform. Each cell has a tubular form and is inherently stable.
PP polypropylene honeycomb is supplied with or without a non-woven polyester veil for better bonding. It is also supplied with or without a film barrier under the polyester veil to limit the amount of resin consumption.
Features:
- High strength to weight ratio
- Corrosion, fungi, rot, chemical and moisture resistant
- Sound and vibration dampening
- Energy absorbing
- Thermoformable
- Temperature use to 180°F
- Recyclable |
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SSH-301 and SSH-304 stainless steel honeycomb is adhesively-bonded which offers affordable pricing when compared against conventional welded stainless cores. SSH-304 honeycomb is made from annealed SS304.
Features:
- Excellent moisture and corrosion resistance
- Flame resistance
- Fungi resistance
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Aluminium Honeycomb possesses an excellent strength to weight ratio. It is applicable almost anywhere, where lightness and strength are required and its use is therefore virtually unlimited.
The Corex - Aluminium Honeycomb range can be supplied in a variety of conditions:
- Expanded or unexpanded.
- Full blocks or cut slices.
- Perforated or unperforated.
- Corrosion treated or untreated.
Some of the most widespread applications for Aluminium Honeycomb are as follows:
In the rail industry:
- Doors
- Floors
- Energy Absorbers/Bumpers
- Ceilings
- Partitions
In the marine industry:
- Commercial vessels and naval vessel bulkheads
- Wall ceiling and partition panels
Other applications that are not transportation related:
- Clean room panels
- Exterior architectural curtain wall panels
- Air, water, fluid, and light directionalisation
- Heating, ventilation, air conditioning equipment and devices
- Skis and snowboards
- Energy absorption protective structures
- Electric shielding enclosures
- Acoustic attenuation |
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Aluminium Honeycomb panels are used to form lightweight, high strength sandwich units that are extremely rigid. The Aluminium Core is manufactured in several grades from 3003 general applications to 5052 and 5056 for use in Military applications.
Aluminium 3003 as a core material has the following attributes
Temperature usage up to 175 ° C
High Thermal Conductivity
Flame resistance
Moisture and Corrosion Resistance
Fungi Resistant
High Strength
Low weight
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Fire Resistant (Self Extinguishing)
Corrosion resistant
Good Thermal Insulation.
Excellent Dielectric properties.
Commercial and Aerospace grades.
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LIGHT WEIGHT
Nature provides the geometry, we provide the honeycomb composite material. Nida-Core is extruded from tough, versatile polypropylene plastic. (Other materials are available). Thermo fused to the honeycomb cells are non-woven polyester bonding scrims with a polypropylene barrier film to limit resin consumption. When encapsulated in a laminate it is recognized by the US Coast Guard as a primary flotation material in small boats.
ROT PROOF
PVC and SAN Foams are attacked by styrene and absorb water when exposed, plywood and balsa rot or lose strength when wet. Nida-Core does NOT rot and is unaffected by most solvents and chemical agents. Additionally, when encapsulated in a laminate using a non-aqueous resin the scrim forms a seal limiting water migration through the structure, even if skin is punctured.
EXCELLENT BOND
The cell walls are fused into the non-woven polyester scrim. That coupled with the scrim's affinity for virtually any resin or adhesive system provides exceptional bond and peel strength.
IMPACT RESISTANCE
There are many cores that can make a light, stiff structure. Nida-Core, however, combines the light weight and stiffness of honeycomb with tough polypropylene plus superior bonding properties due to the thermo fused scrim. The combination allows Nida-Core to absorb and dissipate impacts and shocks repeatedly that would cause ultimate catastrophic failure in other core materials.
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Variations of Nida-Core lightweight high-performance panels are virtually infinite and may be made to order. The most common options and their corresponding product codes are listed below. Please contact your Nida-Core Corporation representative for assistance or a question on variations on options not listed.
Specifications:
Standard tolerances are listed below. Please
Nida-Core Corp. Has completed the installation of the 11'WX22.5' L 250 ton conveyorized oil heated press , capable in making panels up to 45' in length.
consult with your Nida-Core representative if a situation requires alternative specifications.
Panel size: 48"X84" or 48'X96"
Thickness: Varies with laminate type and customer specifications, core thickness up to 20" available by special order. Tolerances =+ .0025"
All Nida-Core laminated products can be supplied CNC cut to size as per customer specifications.
Nida-Core limits its warranty to the free delivery of panels replacing panels deemed defective by Nida-Core Corp. Nida-Core expressly disclaims any liability for consequential damages.
Several products offered by Nida-Core Corp are ISO 9002 quality certified.
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Plascore produces lightweight panels that incorporate honeycomb and foam cores with a wide variety of facing material; and specialized finished assemblies. Our capabilities include adhesive formulating, metal welding, surface treatment, powder coat painting, QC testing, Color analysis, Adhesive bonding, CNC Machining, edge treatments and closeouts. Plascore's engineers can aid in the design of a lightweight honeycomb panel solution for any application.
Current honeycomb panel markets that we serve are Aerospace, Automotive, Medical, Construction, Marine, Recreational, Transportation, Architectural, Consumer and the Military.
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5M produces aluminum and Al alloys honeycombs for application in sandwich constructions both for internal needs and for customers.
Aluminum honeycombs are used above all as core material in bonded sandwiches in the most demanding applications. They are applied in the following fields:
- Aircraft construction
- Production of rail and road vehicle body parts
- Less demanding applications |
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Finishes used for Honeycomb Panels are typically ALUMINIUM SHEET, PRE-FINISHED STEEL SHEET, ALUZINC SHEET, PLYWOOD, OSB, GLASS REINFORCED PLASTIC, PVC and STAINLESS STEEL. These facing materials can be used in combinations with different inner and outer to suit application and in a variety of differing gauges and thickness. Honeycomb Panels widths can be manufactured to suit client specification up to 1200 mm with lengths variable to suit materials and or project requirements.
If required we will bond client supplied materials to core thus ensuring identical match to existing or differing type of structures adjacent to area of panel usage.
The combination of cores and faces specified affects the honeycomb panels weights, strength and stiffness greatly and should be selected to ensure the final properties meet the application requirements in terms of panel performance and cost price.
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