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High-Volume Production
Sunnen high-volume bore sizing and finishing systems typically use automation to minimize labor costs and improve production rates. Most of these systems run two to three shifts per day. Low-maintenance designs keep the machines running and reduce costs. High-production tooling with field reloadable abrasive stones are available to optimize cycle time and minimize cost per part.
ML-5000 Power Stroked Honing Machine
Sunnen's fully-load ML-5000 is built for speed and precision. The ML-5000 is the most advanced horizontal power stroked honing machine on the market.
Two unique standard features, Programmable Stroke Contro and Cycle Time Control, ensure that the ML-5000 produces the highest quality, consistent results as it optimizes production time. Programmable Stroke Control eliminates taper by allowing the honing tool to dwell or short stroke at either end of the bore. This feature assures optimum geometry, even when finishing difficult parts such aas those with blind holes. Cycle Time Control is like cruise control on a honing machine. It assures increased productivity by automatically adjusting feed pressure to optimize abrasive performance.
The ML-5000 is up to six times faster than I.D. Grinding and can be set up in half the time for greatly increased production efficiencies. In addition, the ML-5000 delivers better bore geometry and produces the desirable oil-bearing crosshatch finish.
Features/Benefits
Can be used with Sunnen's TurboHone® multi-stone mandrels for fast stock removal.
High cutting pressure and fast surface speed with the powerful 4,1 kW (5.5 hp) spindle motor.
Fast, easy setup. Complete setup is handled from the front of the machine without rasing a cover.
No chucks or fixtures or special tooling required.
Automatic stone-wear compensator allows the feedup control to compensate for stone wear automatically during each cycle, improving ease of operation and increasing production.
Vertical control panel allows easier use. There are no contacts or switches to maintain.
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High-Volume Production
Sunnen high-volume bore sizing and finishing systems typically use automation to minimize labor costs and improve production rates. Most of these systems run two to three shifts per day. Low-maintenance designs keep the machines running and reduce costs. High-production tooling with field reloadable abrasive stones are available to optimize cycle time and minimize cost per part.
Sunnen's high-volume systems provide extreme accuracy and precision. And they are easy to use and set up. Superior customer service and technical support come standard with all Sunnen products.
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Gleason-Hurth ZH 250 CNC-E Gear Honing Machine is designed for honing of high-volume automotive gears as well as mid to low volume applications by applying Gleason-Hurth Spheric Honing. Spheric Honing generates a high quality final tooth geometry on hardened gears while also improving surface sloughness and structure
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GH210 Heavy-Duty Horizontal Tube Hone
Sunnen's GH210 Heavy-Duty Machine is easily the most powerful horizontal honing machine available on the market today. The machine removes stock at an accelerated rate while maintaining very close I.D. tolerances.
The GH210 is available in models providing for I.D. honing from 25,4 to 406,4 mm (1 to 16 inch). Special models of the GH210 are capable of I.D. honing to 1016 mm (40 inch) with maximum part lengths to 15,25 meters (50 feet).
The GH210 is easy to setup and operate, even by unskilled operators.
The Sunnen GH210 comes with the superior customer support that Sunnen customers have come to expect.
Features/Benefits
All hydraulic drive
Infinitely variable spindle speeds
Infinitely variable reciprocation rates
A wide variety of fixturing options are available
Easy-to-use menu-driven touch screen control panel
A wide variety of coolant, refrigeration and filtration options are available
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SV-1000 Vertical Honing Machine
The Sunnen SV-1000 series vertical honing machines incorporate an all new stroking system (patent pending) that produces a true vertical stroke and can dwell in any part of the hole, end-to-end, selectively removing stock for the straightest, roundest bore possible. Plus the new feed system (patent pending) has load sensing to minimize cycle times and maximize productivity by reducing time spent "cutting air."
The innovative stroking system delivers extreme control and a consistent crosshatch pattern throughout the entire length of the hole -- a result nearly impossible until now.
Features/Benefits
Perfect for mid- to high-volume production in small bores from 3 mm to 65 mm (.120 to 2.56 in.)
Lubed-for-life stroke guide ways ensure superior performance and long, trouble-free life
Windows®-based PC industrial touch screen control panel features easy-to-use drop-down menus
Rugged, solid cast polymer base reduces vibration for enhanced performance and precision honing
Fast, simple setup with handwheel controlled servo axes: feed, stroke and optional rotary table
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The GEHRING Group offers systems for all honing requirements. The product range of the GEHRING Group includes honing machines for the machining of bores with diameters ranging from 1 - 2000 mm and bore lengths of up to 24000 mm.
In addition to honing machines for medium to large-scale serial production, the GEHRING Group also produces honing machines for single-unit or small batch production. The main emphasis lies on the production of honing machines for the machining of engine, injection pump, hydraulics and compressor parts.
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The machine is designed for the brush-deburring of items such as end-mills, gears and cutting tool holders. It consists of a base with large covers and is built around a rigid steel frame to minimise vibration and extend its operational life. The large front accessible covers are pneumatically driven and internal lighting facilitates maintenance.
The objects to be deburred are pneumatically clamped in the centre of the machine by means of a chuck. The three brushing units that are situated on the circumference of the chuck can then be positioned according to how the machine has been programmed.
The chuck either rotates or indexes during deburring but may also be moved in or out enabling the deburring of long work pieces, such as drills.
CNC operated axes control the high precision brushing of a work piece.
This machine automatically measures the diameter of the brushes in order to compensate for brush wear whilst being equipped with an electronic control system whereby the operating panel acts as an interface between operator and machine. The control feature of the 3BIPS stores the programmes created for all of your various work pieces.
The machine can also be adapted to an automatic loading/unloading system.
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Since 1907, Barnes Bore Honing and Finishing Systems has been considered a world leader in developing innovative new technology and processes to help manufacturers improve product performance, quality and cost. The earliest Barnes honing machines were the first-ever to make honing a practical and efficient means of finishing automotive cylinder bores in a production environment. As production requirements increased, so too did Barnes' ability to meet the need for greater speed, accuracy and efficiency. The long history of innovation has today culminated in a new generation of stand-alone machines and complete turnkey systems that deliver improvements in bore accuracy, surface finish, productivity and efficiency that were unimaginable just a decade ago.
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We aim to constantly increase innovations, productivity and availability of our honing machines. We use state-of-the-art controlling and production technology in order to help our customers lower their costs and improve their production quality.
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Compared to conventional honing, laser honing achieves distinctly better results. The laser technology makes it possible to create precisely defined surfaces.
Laser honing is a combination of honing and laser processing; specific amounts of oil are used within a precisely defined area in order to create a perfect flat-top surface. It is possible to define such a hydrodynamic system so that it can be applied precisely where it is required.
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The best machines for dealing with high volume output
Our multi-spindle honing machines have an excellent reputation worldwide and are always in demand when "high-class mass production" is required. KADIA machines combine ultra-fine precision with enormous productivity in industrial-scale manufacturing. The appropriate mix and arrangement of our standard modules enables the optimal solution to be implemented for each application. Key features:
Designed for process capable volume production of high-precision products
Accuracies in the 0.1 micron range can be attained for diameters, geometries and surfaces
Extremely high productivity through automated loading and unloading
Can be configured to meet specific requirements (depending on the upstream machining/processing methods and the desired result)
Inline transfer with any number of honing stations
Rotary index table with up to four honing stations
Pre-checking or pre-gaging system for monitoring incoming workpiece quality
Post-process gaging stations with feedback control
Deburring stations can be integrated as required
Possibility of particularly economical match honing, as replacement for match grinding of the plunger. The bore is honed precisely to the dimensions of the corresponding plunger.
KADIA multi-spindle honing machines - no equivalent can offer more advantages.
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Perfect for small to medium batch sizes
Our single-spindle honing machines are systematically tailored to the needs of precision manufacturers with small to medium production batch sizes.
These machines are ideal when frequent tool and workpiece changes are necessary. They provide the latest world-leading honing technology and combine high precision with outstanding flexibility. Key features:
Designed to produce diameters, geometries and surfaces in the 0.1 micron range.
Standard designs with honing, gaging and deburring stations, rotary index table and KADIA honing controller
Manual or automatic workpiece loading
KADIA single-spindle honing machines - simply successful.
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Our honing stones are desgned to used on Sunnen,Nagel,Gehring,Nissin,Fuji and other honing machines.
We can supply a complete line of honing tools (stones,adater,mandrels,retainers,wedges).
Custome-made is possible.
Production lead time:5-12 days.
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