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The Flex-Hone® Tool is a resilient, flexible honing tool with a soft cutting action. Whether your need is cross hole deburring, surface finishing or edge blending there is a Flex-Hone® Tool designed for you. In Automotive, Hydraulic, Pneumatic or Industrial applications, the Flex-Hone® Tool will provide a superior surface finish bringing increased product performance, a non-directional or crosshatched patterned finish for oil retention, longer product life and less product reject. Available in sizes from 4mm- 36”, in 8 different abrasive types and 11 different grits.
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Diamond Flex-Hones are designed for deburring, edge blending and surface finishing in hard materials like carbide, ceramic and aerospace steel alloys. Our new diamond tools are made with premium coated abrasive which aids in heat dissipation and improves bond retention. Sizes from 4mm to 20mm are standard in three different mesh sizes. Other diameters and mesh selections are available on special order.
Applications include Carbide Wear Parts, Guide and Drill Bushings, Ceramic Cylinders, Heat Treated Steel, High Nickel Stainless Steel, MMX Aluminum Alloys, Chromed and Plated Bores, Aerospace Components, Medical Parts and EDM Recast Layer.
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Lapping is a mechanical operation its purpose is to improve the surface condition of a part by removing material after any machining operation : milling, turning, rectification, spark machining.
Flat lapping involves the use of an abrasive on a lap
Diabloc
For the maintenance of NEW LAM M’M’® lapping plates.
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Based on more than 80 years experience honing tools are manufactured in our plants. We produce different tools for the honing of bores in the diameter range of 1-2000 mm and for bore lengths up to 24000 mm.
Gehring honing tools are hardened and all important operating components have been precision ground.
Their precision and operating life are
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Admittedly, you are unlikely to find these on the menu at your
favourite Italian restaurant. But then again, should you really be
thinking about work when you are out for a meal? Even more so,
when you are reading these lines. Because in order to choose
the right ceramic-fibre tool, you should know a bit more about
these modern products than just the order number and price.
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Sunnen Diamond Plated Honing Tools are available for precision bore finishing in industrial applications using Sunnen, Nagel, Belden, AccuCut, Engis, and other types of high-production honing equipment - virtually any type of equipment.
Sunnen offers plated diamond honing tools and sleeves designed for your high production honing application. Backed by more than 25 years of single pass honing technology, these tools incorporate an expandable, superabrasive sleeve mounted on a tapered mandrel for precision bore sizing and finishing.
The plated sleeves, mandrels and pilots of Sunnen Single Stroke Honing® Tools are designed for maximum accuracy and fast cycle times.
Sunnen Plated Superabrasive
The Single Stroke Honing® process is a fast and accurate method of sizing certain bores to final size. The Sunnen Single Stroke Honing® Tool used is an expandable, superabrasive sleeve mounted on a tapered arbor. The sleeve is expanded only during setup, and no adjustments are necessary during the honing operation. The rotating Single Stroke Honing Tool is pushed through the bore only once, with the workpiece being removed after the return stroke.
It should be pointed out that the Single Stroke Honing® process is limited with respect to the types and volumes of material that can be removed. The size and volume of chips removed must be no more than there is clearance for between the diamond grits on the sleeve. Therefore, the Single Stroke Honing process is best suited for honing operations that produce a relatively low volume of chips, such as interrupted or short bores, and is most successful in honing cast iron and powered metals.
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KADIA honing tools and abrasives provide maximum processing precision and high tool life - as the most economical means of ensuring perfect bore geometry. Our comprehensive tool range includes top-class solutions for all honing applications and for honing machines of different designs and makes.
Our honing tools can optionally be equipped with metal-bonded diamond or CBN (cubic boron nitride) superabrasives or with electroplated cutting grains. The tools are hardened and individually precision-ground for the specific bore to be machined. Each application requires its own solution, which we are also glad to develop in response to your concrete requirements.
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Selected aluminium oxides are embedded in a special vitrified bond. These honing rings, especially developed for High Performance Gear Honing process, allow a stock removal rate up to 0.09 mm per flank.
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Sunnen Products Company has the tooling and abrasives you need for your low, mid and high production applications - whether you use Sunnen equipment or non-Sunnen equipment.
Sunnen's complete line of honing abrasives sets the standard in the industry. From aluminum oxide and silicon carbide to diamond and CBN, Sunnen offers the industry's largest variety of abrasive materials, bond types, grain sizes and stone configurations. You get exactly what you need when you need it.
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The Bates Technologies line of ProMatic® Production Hones are created for use in Rottler, Sunnen, CK, CU and SV machines to bring original equipment manufacturing to the remanufacturing industry. Designed specifically for larger bores, the ProMatic® Production Hones has proven to successfully decrease cycle times, improve bore geometry and bring overall efficiency to engine block operations, small gas engines, large diesel truck engines, automotive engines, gears, bushings and much more.
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Honing is employed to improve surface finish, size, and surface geometry. In most GMPTD applications, the tool makes a light cut with a fine grained abrasive (240-600 grain size) and conforms to the workpiece geometry. The most common application is on internal cylindrical surfaces, but it also may be used elsewhere such as on flat surfaces. The abrasive grains are bonded to form stones which are typically both rotated and reciprocated in contact with the work surface. In face honing both the part and tool rotate about parallel but not coaxial centerlines.
Each abrasive grain in contact with the workpiece removes a small chip and the grains are continuously broken down by the process to expose new, sharp grains. In this manner, honing stones are self-sharpening. Great care should be exercised in selecting rotary speed, stone pressure, bond hardness, and coolant to assure correct stone breakdown, avoiding glazing and produce the desired surface finish.
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