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HMC HORIZONTAL SPINDLE
Haas horizontal machines have the capacity to cut alloy steels, stainless steels, cast iron and high-nickel alloys, yet also provide the speed necessary for aluminum alloys. With Haas’ built-in rotary tables and pallet changers, productivity doubles over vertical machining centers.
The Haas EC-1600 is a 50-taper machining center with 1626 x 1016 x 813 mm xyz travels, 1626 x 813 mm table and 6000-rpm, geared-head spindle. The standard T-slot table holds parts up to 10000 lb, and the spindle is powered by a 30-hp vector drive system. A 30-pocket side-mount tool changer is standard.
The Haas EC-400 has a host of high-productivity standard features. The EC-400 has a generous work cube of 508 x 508 x 508 mm, dual 400 mm pallets with 1000-lb load capacity, incremental (1degree) indexing, a large-volume coolant system and triple-auger chip removal. A side-mount tool changer and 1000-ipm rapids are also standard, and a wide range of options is available.
The Haas EC-500 has a larger work cube of 813 x 508 x 711 mm, dual 500 mm pallets with 1000-lb load capacity. A side-mount tool changer and 1000-ipm rapids are also standard, and a wide range of options is available to boost performance still further.
The EC 400 and the EC500 have inline, direct-drive spindle systems that couple the motor directly to the spindle, which means less vibration, heat and noise than belt- or gear-driven systems. This yields superior surface finishes, excellent thermal stability and quieter operation. Their standard 40-taper, 8000-rpm spindles are powered by 20-hp vector dual drive systems.
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a Series
A high-speed horizontal machining center designed for parts machining and delivering excellent cost performance along with high reliability in continuous machining.
The slim, quick and reliable machining centre is designed for the efficient production of parts and can be easily equipped for economical milling in the mold and tool construction.
A large number of options and modifications provide customer-specific and tailor-made solutions for automated production processes.
A world leader in the development and manufacturing of horizontal machining centers, Makino has an extensive line of 4-axis machines for the aerospace, automotive, die/mold, parts production, and general machining industries.
There is a Makino HMC for applications as varied as the horizontal machining of multi-ton die molds to station-type cells for high-volume parts operations to the creation of large diesel engine blocks and heads.
Makino horizontal machining is noted for its high spindle speeds with precisely controlled, high-pressure coolant or forced air to blast away chips and prevent heat buildup, either in the workpiece or the tool. Our HMCs provide greater thermal stability and chip control, resulting in a high metal-removal rate and longer tool life. The superior accuracy and finishes generated by our horizontal machining centers often eliminate the need for any follow-up work.
If your application requires 4-axis machining, then look no further. There's a Makino HMC waiting for you.
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Aε series
Compact automation
When used in medium and mass production, the A series can be automatically loaded and unloaded via handling systems.Hydraulic devices are directly coupled electrically. Tensioning pressure and tensioning position is monitored. Workpieces are supplied and carried away via system palettes.
For small and medium-sized production series, where there is a mixed production of parts, the Aå series can be equipped with a palette magazine. Extensive tool capacities can be provided by matrix magazines.
System technology
If used in medium-sized and mass production series, workpiece handling systems can be optimally used by combining several machines. The cell organisation is realised via controlling the handling system or via a higher-level cell control system.
For mixed productions of parts in a small and medium-sized production series, the connection of several machines is realised via a linear palette storage and transport system. Different system architectures can be configured for hardware and software.
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J3
4 Axis HMC
The common advantages of high performance centres for large production flexibility are very convincing: The space-saving machine structure which consists of ribbed Meehanite quality castings only requires a width of 1280 mm; the low overall weight and easy to assembly three-point bearing facilitate flexible integration and ensure reduced space costs.
Travel of 400 x 400 x 400 mm
(X-axis optional to 800 mm) with extreme axis acceleration up to 2 G ensure the shortest possible positioning times and guarantee, together with the high acceleration of 0.6 s of the main spindle, quick chip-to-chip times for best productivity when it comes to machining light alloy materials. At 16,000 min-1, the high-power spindle produces maximum dynamics and optimum performance.
The 16,000 min-1 of the high-power spindle produces large
chip volumes. The active spindle cooling for main spindles and ball screws assure effective temperature stability for constant machining processes.
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H-15S Simplex
24"X 21"X 18" work envelope, 15-hp, ISO 40 taper spindle standard with 2000, 3000, or 6000 RPM. Feedrates to 600 IPM (15.24 MPM). 6-tool ATC standard with optional 12-tool ATC. Specify the optional 4-position index table for increased productivity. Fourth axis rotary table available for contouring. Fanuc CNC and drives.
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Bridgeport's advanced manufacturing technology products can be relied upon to deliver outstanding performance. These 4-axis HMCs are no exception to Bridgeport's reputation. Key features include fast rapid traverse rates; powerful heavy-duty spindles, and the latest GE Fanuc control system.
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The Makino MCC Series Horizontal Machining Centers are designed to streamline the machining and processing of large plastic injection molds. High performance spindle technology allows roughing and finishing in a single setup. High acceleration motion control allows extraordinary blending and machining performance while maintaining or reducing cycle time resulting in shorter lead times to produce large molds.
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a82M
The a82M Horizontal Machining Center is designed for machining tough and hard materials. It is ideally suited for large diameter boring and face milling on such materials as stainless steel, titanium alloys , ductile iron, cast iron and CGI. The unique, high-torque and high thrust performance provides unparalleled productivity and reliability for a machine of this type.
The integral drive, high torque spindle (740 lb. ft.) provides many advantages over the traditional gear-head design. Elimination of gears and shafts allows greater efficiency transferring horsepower and torque to the cutting tool. The low inertia spindle design slashes cycle times due to fast spindle acceleration for drill and tap operations. The a82M is the ideal machine across multiple industries where high torque and high rigidity are essential to the manufacturing application - all built upon the most reliable horizontal machining platform in the industry. OPTIONAL 5-AXIS ROTARY TABLE: This 5XR option is ideal for manufacturing applications that require maximum throughput and reliability. This versatile 5XR control specification is currently available on all Makino a1-Series machines. It can help any sized operation concentrate machining processes for multi-face jobs, intricately shaped parts and for machining the cutter body.
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H-15P Pallet Indexer
24"X21"X18" work envelope, 15-hp, ISO 40 taper spindle standard with 2000, 3000, or 6000 RPM. Feedrates to 600 IPM (15.24 MPM). 6-tool ATC standard with optional 12-tool ATC. Rotating double-ended table mounted on Hirth coupling in front of spindle permits loading/unloading during machining cycle, eliminating a major source of downtime. Table holds 220 lbs per side with 3.5 sec index. Fanuc CNC and drives.
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XR 700 HMC HP horizontal machining centers include standard features that would usually be found on much more expensive machines. A 19.7-inch cube, 60-tool carousel configured ATC, powerful and fast spindle speeds, high rapid rates and small footprint all make the XR 700 HMC HP an incredible value.
These HMCs provide total machining flexibility and versatility and the HP & HPD models can be equipped with up to 120 tools. All models feature a chip-to-chip tool change time of under 6 seconds and include an integrated twin-pallet APC system to increase work throughput while minimizing non-profitable job setup and fixturing operations.
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MCF Series ist designed for high speed precision machining that gives no impression of the large size of components that can be accommodated. MAKINO never compromises the pursuit of high efficiency and precision accuracy, being the consistent concept for this series of machine. MAKINO, that has already supplied innovative productivity improvements in the machining of small and medium-sized components that demand high quality and short delivery times.
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XR 700 HMC HPD horizontal machining centers include standard features that would usually be found on much more expensive machines. A 19.7-inch cube, 60-tool carousel configured ATC, powerful and fast spindle speeds, high rapid rates and small footprint all make the XR 700 HMC HPD an incredible value.
These HMCs provide total machining flexibility and versatility and the HP & HPD models can be equipped with up to 120 tools. All models feature a chip-to-chip tool change time of under 6 seconds and include an integrated twin-pallet APC system to increase work throughput while minimizing non-profitable job setup and fixturing operations.
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With its high-speed and superb accuracy, the J4M delivers optimum technology for simple, cost-effective machining lines. An innovative space- and energy-saving design adds to its flexibility. Designed for Flexible Transfer Lines, the J4M is primarily intended for the economic machining of aluminum parts such as cylinder heads and crankcases for 4 cylinder motors, gearboxes and attaching parts. The machine can be easily integrated into different automation concepts due to its three axes in the tool and a 4th NC axis in the table.
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Equipped with a numerical control Fanuc 32i, this powerful and compact machine is surprising.
Very swift and equipped with an important acceleration of 1G, it in record time carries out a change of tools of 0,9 dryness.
Conceived for the production, it also offers the same characteristics that its elder, as a pin 15000 rpm BT40 of series, or a detection of breaking of tools in option.
Cut pallets 400 * 400 mm Advances 60 m/min
X: 600 mm Speed of pin 15.000 tr/min, BT40
Races Y: 560 mm Power 22 kw
Z: 630 mm Couple 168 N.m
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This machine is the power even, stitches 8000 rpm, 37kW, couple of 1009 N.m. Conçue to machine parts of large dimensions, it authorizes a weight on pallet of 5 tons with a diameter of 2400 Misters.
Function COp to support, developed by Toyoda, under Windows environment integrated into CN Fanuc 310i allows the management of the programs, the tools, of the pallets, as well as maintenance.
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FA800 Horizontal Machining Center
Work Area:
Axis travel X (column) 53.1 in (1,350 mm)
Axis travel Y (spindle head) 45.2 in (1,150 mm)
Axis travel Z (table) 45.2 in (1,150 mm)
Spindle nose to rotary table center 7.87 - 53.1 in (200 - 1,350 mm)
Spindle nose to top face of pallet 1.97 - 47.2 in (50 - 1,200 mm)
Workpiece swing ø51.2 x 51.2 in (ø1,300 x 1,300 mm)
Spindle:
Speed (infinitely variable) 35 - 6,000 rpm (opt 6,000 or (2) 15,000 rpm)
Drive motor power AC 40 hp (30 kw) for 30 min.
AC 30 hp (22 kw) continuous
Drive motor power
(optional 6,000 rpm geared head) AC 60 hp (45 kw) interim
AC 50 hp (37 kw) continuous
Drive motor power
(optional 15,000 rpm) AC 30 hp (22 kw) interim
AC 25 hp (18.5 kw) continuous
Drive motor power
(optional 15,000 rpm) AC 40 hp (30 kw) interim
AC 33.5 hp (25 kw) continuous
Spindle nose taper ISO R297 #50
Spindle diameter (front bearing ID) ø4.33 in (ø110 mm)
Coolant through the spindle Standard
Pallets:
Pallet size 31.5 x 31.5 in (800 x 800 mm)
Pallet height from floor 51.2 in (1,300 mm)
Rotary table index increments 1 deg (0.001 NC opt)
Indexing time, 90 degrees 5 sec
Indexing time, 180 degrees 7.2 sec
Pallet changing time 37 sec (42 sec NC)
Max load on pallet 5,500 lb (2,500 kg)
Control: GE Fanuc 16i MB
Tool Magazine:
Standard storage capacity 60 std; Opt 121 *Contact Toyoda engineering for magazine options from 134 - 326 tools.
Tool selection Fixed pocket, random access
Maximum tool weight 77 lb (35 kg)
Maximum tool size
(diameter x length) ø4.72 x 21.7 in (ø120 x 550 mm)
T-Bar ø15.75 in (ø400 mm)
Tool change time, tool-to-tool 2 - 5 sec
Tool change time, chip-to-chip 7.9 - 8.8 sec
Type of tool CAT #50
Feed:
Rapid traverse (X, Y and Z) 944 ipm (24 m/min)
Cutting feedrate 0.04 - 944 ipm (0.001 - 24 m/min)
Accuracy:
Linear positioning accuracy ± 0.00012 in (0.003 mm) full stroke
Linear repeatability ± 0.00006 in (0.0015 mm)
Rotary table index accuracy ± 3 arc sec
Machine Size:
Machine height 152 in (3,866 mm)
Floorspace 274 x 178 in (6,950 x 4,530 mm)
Net weight 61,100 lb (27,715 kg)
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BA W04 / W06 Horizontal Machining Centers
Horizontal machining center with one or two motor spindles for - in particular - the 4- and 5-axis machining of light alloy components and for machining cycles with high idle time content. Simultaneous loading of the fixture plates, using double-swivel trunnions with integrated direct-drive rotary axes
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FH550SX Horizontal Machining Center
Work Area:
Axis travel X (column) 29.53 in (750 mm)
Axis travel Y (spindle head) 31.5 in (800 mm)
Axis travel Z (table) 33.46 in (850 mm)
Spindle nose to rotary table center 5.9 - 39.37 in (150 - 1,000 mm)
Spindle nose to top face of pallet 3.94 - 35.43 in (100 - 900 mm)
Workpiece swing ø33.46 x 46.0 in (ø850 x 1,168 mm)
Spindle:
Speed (infinitely variable) 6,000 rpm (opt 50 - 15,000 rpm)
Drive motor power 40 hp (30 kw) interim
30 hp (22 kw) continuous
(opt 33.5 hp (25 kw) continuous)
Spindle nose taper #50
Spindle diameter (front bearing ID) ø4.33 in (ø110 mm)
Pallets:
Pallet size 21.65 x 21.65 in (550 x 550 mm)
Pallet height from floor 47.24 in (1,200 mm)
Rotary table index increments 1 deg (0.001 NC opt)
Indexing time, 90 degrees 2 sec
Indexing time, 180 degrees 2.4 sec
Pallet changing time 9.5 sec
Max load on pallet 1,760 lb (800 kg)
Control: GE Fanuc 31i
Tool Magazine:
Standard storage capacity 60 std; Opt 121; 134 - 326
Tool selection Fixed pocket, random access
Maximum tool weight 59.5 lb (27 kg)
Maximum tool size
(diameter x length) ø4.72 x 21.5 in (ø120 x 545 mm)
Tool change time, tool-to-tool 2 - 3.3 sec
Tool change time, chip-to-chip 3.7 - 5 sec
Feed:
Rapid traverse (X, Y and Z) 2,362 ipm (60 m/min)
Cutting feedrate 0.04 - 2,362 ipm (0.001 - 60 m/min)
Acceleration 0.7 G
Accuracy:
Linear positioning accuracy ± 0.00012 in (0.003 mm) full stroke
Machine Size:
Machine height 126 in (3,200 mm)
Floorspace 281 x 123 in (7,132 x 3,120 mm)
Net weight 41,000 lb (18,600 kg)
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Technical Specifications
Number of axes: 4
Axes Stroke: 600mm x 650mm x 800mm
Pallet Dimensions (mm): 400x500
Rapid feeds (n/min.): 75,0
Rotary table - number of positions: 3.600.000
Rotary table - rotation speed (rpm): 60
Tool change: HSK-A63
Max torque (Nm): 113/69/67
Power (Kw): 52,0/33,0/44,0
Spindle rotation speed: 16.000/20.000/28.000
Linear axes measuring system: pressurized Heidenhain optical scales
Rotating axes measuring system: pressurized Heidenhain optical scales
General description
Precision, Productivity and great versatility. These are Concept’s watchwords. The machine is highly modular and extremely compact (150x600x300h cm), and can safely deal with all the requirements of modern mechanical machining in 4-, 5- and 6-axis versions.
The barycentric-axis driven structure combines top speeds with extreme precision and rigidity.
Concept can be equipped with a flush wheel-type tool magazine, or with a vertical rack-type tool magazine for a larger quantity of tools.
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Automate large part machining with a horizontal machining center from Giddings & Lewis. Standard features include precision linear scales, rigid hydrostatic contouring tables and large capacity tool magazines. Choose a fixed or live-spindle model.
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FH1250SX -- Toyoda's largest horizontal machining center available. The FH1250SX features a 1250mm (49inch.) square pallet capable of supporting up to 11,000 lbs. The Toyoda FH-SX series horizontal machining centers bridge the gap between boxway and high speed machining, allowing for extreme flexibility. Visit www.toyoda.com for more details.
Pallet Size 49.2" x 49.2" (1,250 x 1,250 mm)
NC Table (4th Axis) 360,000 Position
Column Travel (X Axis)) 86.6" (2,200 mm)
Spindle Head Vertical Travel (Y-Axis) 63” (1600 mm)
Work Table Travel (Z Axis) 72.8" (1,850 mm)
Rapid Traverses (X, Y and Z Axes) 1654 ipm (42 M / min)
Pallet Height from Floor 59" (1,500 mm)
Spindle Center to Top Face of Pallet 3.9" - 66.9" (100 ~ 1,700 mm)
Maximum Work Envelope ø 94.5” x 70.9” (ø 2,400 x1,800 mm)
Cutting Feedrate (X,Y, and Z Axes) .04 – 1181 ipm (1~30M / min)
Spindle Speed (Infinitely Variable) 50 ~ 6,000 RPM
Spindle Diameter (Front Bearing ID / 6,000 RPM Spindle) 4.33" (110 mm)
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CHIRON MPS machining centres can be ideally used for the cost-effective, 4-side complete machining of profiles. With this profitable system our customers can manufacture variants, shorten internal operating processes, and reduce personnel expenses.
The MPS machining centre offers the perfect combination of productivity and low spatial requirements. Complete machining from profiles with MPS machining centres is distinguished by short run-through times and high flexibility for variant production.
The feed unit automatically feeds the raw material. Maximum precision is guaranteed, thanks to theall-round machining in one set-up. The high process productivity results in lower piece costs.
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Technical Specifications
Number of axes: 4
Axes Stroke: 1.200mm x 850mm x 850mm
Pallet Dimensions (mm): 630x630 / 630x800
Rapid feeds (n/min.): 75,0
Rotary table - number of positions: 3.600.000
Rotary table - rotation speed (rpm): 50
Tool change: ISO 50 / HSK-A100
Max torque (Nm): 372/372/0
Power (Kw): 58,5/58,5/0,0
Spindle rotation speed: 8.000/14.000/0
Linear axes measuring system: pressurized Heidenhain optical scales
Rotating axes measuring system: Encoder Heidenhain
Dividing head: Yes
General description
Clock 1200 is one of our longer-running products, and is characterized by its high performance ratings in terms of precision, speed and reliability. The steeply inclined X-axis slide makes the unit carriage-upright extremely rigid, thus increasing machine performance and metal cutting volume. It is extremely competitive and flexible for every type of working on cast iron, steel and aluminium.
Clock 1200 can also be configured as a 5-axis multitasking machine for turning and milling.
Notes
The machine is configured in Bipallet version, in Multipallet version, or FMS.
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Automate large part machining with a horizontal machining center from Giddings & Lewis. Standard features include precision linear scales, rigid hydrostatic contouring tables and large capacity tool magazines. Choose a fixed or live-spindle model.
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Technical Specifications
Number of axes: 4/5
Axes Stroke: 770mm x 650mm x 700mm
Pallet Dimensions (mm): 500 x 500
Rapid feeds (n/min.): 120,0
Rotary table - number of positions: 3.600.000
Rotary table - rotation speed (rpm): 100
Tool change: HSK A63
Max torque (Nm): 87/87/42
Power (Kw): 40,0/40,0/57,0
Spindle rotation speed: 20.000/24.000/30.000
Linear axes measuring system: pressurized Heidenhain optical scales
Rotating axes measuring system: Encoder Heidenhain
Tilting table: Yes
Dividing head: Yes
General description
4- or 5-axis work centers with linear motors.
With its unequalled performance in precision, speed and acceleration (2g), Forerunner is the ideal work center for the manufacture of dies and highly-complex mechanical parts. Thanks to the application of linear motor technology to machine axes, timesaving can amount to over 30%.
Forerunner can also be configured as a 5-axis multitasking machine for turning, milling and grinding operation
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The range of the Horizontal-type Milling-Boring Machines is composed from :
Aries 2R
is a boring-milling machine with movable column and small-section closed ram in order to machine in a tight space.
Aries 3
is a boring-milling machine with movable column.
It is available in two versions:
Aries 3R
featuring a small-section closed ram in order to machine in a tight space.
Aries 3H
is a boring-milling machine with movable column, milling headstock for heavy machining operations and attachment heads for heavy chip-cutting.
Aries 4H
is a boring-milling machine with movable column, milling headstock for heavy machining operations and attachment heads for heavy chip-cutting.
Aries 5 - FAF
is a boring-milling machine with movable column,milling headstock for heavy machining operations and attachment heads for heavy chip-cutting
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The UNION PR 150 RAM-type machine in traveling-column design features a horizontal boring, drilling and milling machine for heavy-duty machining of large-size parts with a working envelope of 5 x 25 m.
The RAM ensures plunging into large housing parts of up to 1600 mm in depth and is equipped with a multifunctional sag compensation. It is ideal for the reception of vertically and universally pivoting milling heads, 2 NC-axes milling attachments, NC facing heads and special tools to be docked manually or automatically or deposited in a pick-up station.
So, multi-sided and contour machining is ensured and, in association with rotary, positioning, and tilting tables of various sizes and loads permitting floating cycles between parts of various sized, this machine is one of the latest and most universal production means in a mechanical production system.
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The FT30 model is a Milling Machine with travelling column, which is equipped with two independent units:
1. a common unit for all versions, consisting of a boring head and a column, which has two controlled independent longitudinal motions
2. a cross travel unit, which is located in right-angle position to the first unit, equipped with a rotary table.
The machine structures are made of Italian cast-iron and have been subject to a stress relieving treatment. The system utilizes modern electronical technologies so to ensure long lifetime and high reliability of the mechanical and electronical system, as well as an extremely high precision.
Furthermore, there is the possibility to equip the machine with an automatic tool-changer and a pallet-changer.
The wide range of special accessories increase the flexibility and versatility of the machine for all requirements of the customers and permits to use the FT30 also for millings and finishings.
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