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a Series
A high-speed horizontal machining center designed for parts machining and delivering excellent cost performance along with high reliability in continuous machining.
The slim, quick and reliable machining centre is designed for the efficient production of parts and can be easily equipped for economical milling in the mold and tool construction.
A large number of options and modifications provide customer-specific and tailor-made solutions for automated production processes.
A world leader in the development and manufacturing of horizontal machining centers, Makino has an extensive line of 4-axis machines for the aerospace, automotive, die/mold, parts production, and general machining industries.
There is a Makino HMC for applications as varied as the horizontal machining of multi-ton die molds to station-type cells for high-volume parts operations to the creation of large diesel engine blocks and heads.
Makino horizontal machining is noted for its high spindle speeds with precisely controlled, high-pressure coolant or forced air to blast away chips and prevent heat buildup, either in the workpiece or the tool. Our HMCs provide greater thermal stability and chip control, resulting in a high metal-removal rate and longer tool life. The superior accuracy and finishes generated by our horizontal machining centers often eliminate the need for any follow-up work.
If your application requires 4-axis machining, then look no further. There's a Makino HMC waiting for you.
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J3
4 Axis HMC
The common advantages of high performance centres for large production flexibility are very convincing: The space-saving machine structure which consists of ribbed Meehanite quality castings only requires a width of 1280 mm; the low overall weight and easy to assembly three-point bearing facilitate flexible integration and ensure reduced space costs.
Travel of 400 x 400 x 400 mm
(X-axis optional to 800 mm) with extreme axis acceleration up to 2 G ensure the shortest possible positioning times and guarantee, together with the high acceleration of 0.6 s of the main spindle, quick chip-to-chip times for best productivity when it comes to machining light alloy materials. At 16,000 min-1, the high-power spindle produces maximum dynamics and optimum performance.
The 16,000 min-1 of the high-power spindle produces large
chip volumes. The active spindle cooling for main spindles and ball screws assure effective temperature stability for constant machining processes.
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Aε series
Compact automation
When used in medium and mass production, the A series can be automatically loaded and unloaded via handling systems.Hydraulic devices are directly coupled electrically. Tensioning pressure and tensioning position is monitored. Workpieces are supplied and carried away via system palettes.
For small and medium-sized production series, where there is a mixed production of parts, the Aå series can be equipped with a palette magazine. Extensive tool capacities can be provided by matrix magazines.
System technology
If used in medium-sized and mass production series, workpiece handling systems can be optimally used by combining several machines. The cell organisation is realised via controlling the handling system or via a higher-level cell control system.
For mixed productions of parts in a small and medium-sized production series, the connection of several machines is realised via a linear palette storage and transport system. Different system architectures can be configured for hardware and software.
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FA800 Horizontal Machining Center
Work Area:
Axis travel X (column) 53.1 in (1,350 mm)
Axis travel Y (spindle head) 45.2 in (1,150 mm)
Axis travel Z (table) 45.2 in (1,150 mm)
Spindle nose to rotary table center 7.87 - 53.1 in (200 - 1,350 mm)
Spindle nose to top face of pallet 1.97 - 47.2 in (50 - 1,200 mm)
Workpiece swing ø51.2 x 51.2 in (ø1,300 x 1,300 mm)
Spindle:
Speed (infinitely variable) 35 - 6,000 rpm (opt 6,000 or (2) 15,000 rpm)
Drive motor power AC 40 hp (30 kw) for 30 min.
AC 30 hp (22 kw) continuous
Drive motor power
(optional 6,000 rpm geared head) AC 60 hp (45 kw) interim
AC 50 hp (37 kw) continuous
Drive motor power
(optional 15,000 rpm) AC 30 hp (22 kw) interim
AC 25 hp (18.5 kw) continuous
Drive motor power
(optional 15,000 rpm) AC 40 hp (30 kw) interim
AC 33.5 hp (25 kw) continuous
Spindle nose taper ISO R297 #50
Spindle diameter (front bearing ID) ø4.33 in (ø110 mm)
Coolant through the spindle Standard
Pallets:
Pallet size 31.5 x 31.5 in (800 x 800 mm)
Pallet height from floor 51.2 in (1,300 mm)
Rotary table index increments 1 deg (0.001 NC opt)
Indexing time, 90 degrees 5 sec
Indexing time, 180 degrees 7.2 sec
Pallet changing time 37 sec (42 sec NC)
Max load on pallet 5,500 lb (2,500 kg)
Control: GE Fanuc 16i MB
Tool Magazine:
Standard storage capacity 60 std; Opt 121 *Contact Toyoda engineering for magazine options from 134 - 326 tools.
Tool selection Fixed pocket, random access
Maximum tool weight 77 lb (35 kg)
Maximum tool size
(diameter x length) ø4.72 x 21.7 in (ø120 x 550 mm)
T-Bar ø15.75 in (ø400 mm)
Tool change time, tool-to-tool 2 - 5 sec
Tool change time, chip-to-chip 7.9 - 8.8 sec
Type of tool CAT #50
Feed:
Rapid traverse (X, Y and Z) 944 ipm (24 m/min)
Cutting feedrate 0.04 - 944 ipm (0.001 - 24 m/min)
Accuracy:
Linear positioning accuracy ± 0.00012 in (0.003 mm) full stroke
Linear repeatability ± 0.00006 in (0.0015 mm)
Rotary table index accuracy ± 3 arc sec
Machine Size:
Machine height 152 in (3,866 mm)
Floorspace 274 x 178 in (6,950 x 4,530 mm)
Net weight 61,100 lb (27,715 kg)
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BA W04 / W06 Horizontal Machining Centers
Horizontal machining center with one or two motor spindles for - in particular - the 4- and 5-axis machining of light alloy components and for machining cycles with high idle time content. Simultaneous loading of the fixture plates, using double-swivel trunnions with integrated direct-drive rotary axes
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FH550SX Horizontal Machining Center
Work Area:
Axis travel X (column) 29.53 in (750 mm)
Axis travel Y (spindle head) 31.5 in (800 mm)
Axis travel Z (table) 33.46 in (850 mm)
Spindle nose to rotary table center 5.9 - 39.37 in (150 - 1,000 mm)
Spindle nose to top face of pallet 3.94 - 35.43 in (100 - 900 mm)
Workpiece swing ø33.46 x 46.0 in (ø850 x 1,168 mm)
Spindle:
Speed (infinitely variable) 6,000 rpm (opt 50 - 15,000 rpm)
Drive motor power 40 hp (30 kw) interim
30 hp (22 kw) continuous
(opt 33.5 hp (25 kw) continuous)
Spindle nose taper #50
Spindle diameter (front bearing ID) ø4.33 in (ø110 mm)
Pallets:
Pallet size 21.65 x 21.65 in (550 x 550 mm)
Pallet height from floor 47.24 in (1,200 mm)
Rotary table index increments 1 deg (0.001 NC opt)
Indexing time, 90 degrees 2 sec
Indexing time, 180 degrees 2.4 sec
Pallet changing time 9.5 sec
Max load on pallet 1,760 lb (800 kg)
Control: GE Fanuc 31i
Tool Magazine:
Standard storage capacity 60 std; Opt 121; 134 - 326
Tool selection Fixed pocket, random access
Maximum tool weight 59.5 lb (27 kg)
Maximum tool size
(diameter x length) ø4.72 x 21.5 in (ø120 x 545 mm)
Tool change time, tool-to-tool 2 - 3.3 sec
Tool change time, chip-to-chip 3.7 - 5 sec
Feed:
Rapid traverse (X, Y and Z) 2,362 ipm (60 m/min)
Cutting feedrate 0.04 - 2,362 ipm (0.001 - 60 m/min)
Acceleration 0.7 G
Accuracy:
Linear positioning accuracy ± 0.00012 in (0.003 mm) full stroke
Machine Size:
Machine height 126 in (3,200 mm)
Floorspace 281 x 123 in (7,132 x 3,120 mm)
Net weight 41,000 lb (18,600 kg)
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Kitamura's HX250iF Horizontal Machining Center offers a compact footprint with full 4th axis capabilities and the advantages of an amazing 1.8 second pallet rotation for higher productivity in your medium and long run small parts machining applications.
The Mycenter-HX250iF employs a highly rigid, dual contact 15,000rpm spindle that is unriavled by others in a #30 taper spindle configuration. The most difficult operations such as 0.2mm (0.008") diameter drilling can be performed with the greatest accuracy and highest cutting speed.
Maximum workpiece size is 13.8(Diameter)x 15.7"(High) giving you the machining area needed to slash cycle times, lower costs and improve profitability when machining medium and large batches of smaller precision parts.
Kitamura specializes in Horizontal Machining offering a variety of machine sizes up to our largest Mycenter-HX1000i Horizontal Machining Center capable of handling a maximum work piece sizie of 80.71" (Diameter) x 61.02" (High).
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Automate large part machining with a horizontal machining center from Giddings & Lewis. Standard features include precision linear scales, rigid hydrostatic contouring tables and large capacity tool magazines. Choose a fixed or live-spindle model.
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Kitamura’s Mycenter-HX630i Horizontal Machining Center is designed for the precision, accuracy and repeatability necessary to produce close tolerance parts from the toughest of materials. Guideways are equipped with ultra high precision twin ball screws and twin servo motors that provide the capability of running speeds of 1969inch/min with accuracies of -0.00008” Full Stroke and repeatability of -0.00004”. Total weight on the Mycenter-HX630i is a sturdy 45,100Lbs.
The HX630iF comes standard with a 40HP, 12,000rpm 2-step geared spindle that delivers 323.8ft/lbs of max. Torque with high end power - The only 50 taper machine in its class that offers the versatility for roughing with fine finish capabilities in a single set-up.
Standard is full 360° 4th axis simultaneous machining capabilities needed to machine complex, multi-sided parts, greatly reducing set-up time. In addition, Kitamura’s 2-station automatic pallet changer allows for the loading of parts while machining.
The HX630i comes standard with a 50-tool fixed pot ATC with an amazing tool-to-tool change time of 1.5 seconds. Up to 200 tools can be added in the field for added flexibility in changing from one job to the next.
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The Mycenter HX1000i is designed specifically for manufacturers and job shops that need to produce close tolerance parts from the toughest of materials. Its induction-hardened, solid box way design, combined with the rigidity of high grade Meehanite casting, offers the stiffness needed for true high precision, hard milling of larger parts. Guide ways are equipped with ultra high precision twin ballscrews and twin servo motors that provide the capability of running speeds of 1,417inch/minute. With a net weight of 126,104Lbs and linear scale feedback on all axes as a standard feature, the Mycenter-HX1000i has accuracies of +/-0.000079" full stroke and repeatability of +/-0.000039". Both are standout, offering ultra-high precision for a machine of this size and weight.
The mycenter-HX1000i utilizes and efficient 180-degree rotating pallet change system that provides optimum operator convenience in pallet accessibility and the loading/unloadding of work pieces. Table size is 39.37" x 39.37" allowing for accomodation of huge parts with the 1 degree indexer positively positioned to within +/11 arc/sec by a powerfully rigid curvic coupling for optimum accuracy and stability. A full 4th axis is an available option.
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Automate large part machining with a horizontal machining center from Giddings & Lewis. Standard features include precision linear scales, rigid hydrostatic contouring tables and large capacity tool magazines. Choose a fixed or live-spindle model.
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The UNION PR 150 RAM-type machine in traveling-column design features a horizontal boring, drilling and milling machine for heavy-duty machining of large-size parts with a working envelope of 5 x 25 m.
The RAM ensures plunging into large housing parts of up to 1600 mm in depth and is equipped with a multifunctional sag compensation. It is ideal for the reception of vertically and universally pivoting milling heads, 2 NC-axes milling attachments, NC facing heads and special tools to be docked manually or automatically or deposited in a pick-up station.
So, multi-sided and contour machining is ensured and, in association with rotary, positioning, and tilting tables of various sizes and loads permitting floating cycles between parts of various sized, this machine is one of the latest and most universal production means in a mechanical production system.
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Fastest for a macihne of solid box way construction, the Mycenter-HX300iF is equipped standard with high speed rapids of 1,969ipm on the X, Y and Z axes. The Mycenter-HX300iF is also capable of high-speed cutting feed rates of 1,969ipm on the X and Y axes, the perfect combination for high-speed machining applications. High Precision Machining is ensured with +-0.000078" positioning accuracy and +-0.000039" repeatability.
The Mycenter-HX300iF comes standard with a 2-station 180 degree rotating pallet changer system that provides optimum operator convenience and can b upgraded to a total of 8 pallets in the field. Optional FMS systems are also available depending on the customers' requirements. A 40 tool upgradable ATC is standard with a 1.7 second tool-tool change time. Up to 190 tools can be added in field for added flexibility.
A full 4th axis rotary table is a standard feature on all Kitamura Horizontal Machining Centers, allowing the customer to machine complex, multi-sided parts without separate operations or special equipment. The table is capable of indexing at 0.6seconds for 90 degrees (9000deg/min) rapid feed, enabling positioning at any angle very quickly.
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- Horizontal machine 4 axis, 30 to 250 tools
- Strokes X - Y - Z: 1200 x 1100 x 1100 mm
- Maxi dimension of pallets: 800 x 800 mm or 800 x 1000
- Maxi work pièce: l'200 x l'200 mm
- Spindle 34 kW, SK 50 or HSK A100, 12'000 RPM
- Positioning accuracy bidirectional A (ISO 230-2): 5 um
- Repeatability of positioning R (ISO 230-2): 2 um
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- Horizontal machine 4 axis, 12 to 218 tools
- Strokes X - Y - Z: 700 x 700 x 700 mm
- Maxi dimension of pallets: 500 x 500 mm or 500 x 630 mm
- Maxi work pièce: 700 x 800 mm
- Spindle 24 kW, SK 40 or HSK A63 12'000 or 24'000 RPM
- Positioning accuracy bidirectional A (ISO 230-2): 4 um
- Repeatability of positioning R (ISO 230-2): 2 um
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Bridgeport's advanced manufacturing technology products can be relied upon to deliver outstanding performance. These 4-axis HMCs are no exception to Bridgeport's reputation. Key features include fast rapid traverse rates; powerful heavy-duty spindles, and the latest GE Fanuc control system.
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CHIRON MPS machining centres can be ideally used for the cost-effective, 4-side complete machining of profiles. With this profitable system our customers can manufacture variants, shorten internal operating processes, and reduce personnel expenses.
The MPS machining centre offers the perfect combination of productivity and low spatial requirements. Complete machining from profiles with MPS machining centres is distinguished by short run-through times and high flexibility for variant production.
The feed unit automatically feeds the raw material. Maximum precision is guaranteed, thanks to theall-round machining in one set-up. The high process productivity results in lower piece costs.
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Travel
- X-axis travel (Longitudinal movement of table): 1200mm
- Y-axis travel (Vertical movement of spindle head): 1000mm
- Z-axis travel (Cross movement of Column): 1100mm
Table
- Table working surface: 800x800, 1000x1000mm
- Table loading capacity: 2500kg
Spindle
- The highest revolving speed: 10000min-1[6000min-1, 15000min-1, 18000min-1]
- Spindle taper hole: 7/24 taper,No.50(BT50)
Automatic tool changer
- Tool storage capacity: 60 tools[90-450]
APC/PLS
- The number of palettes: 2nd page / [5th page ]
NC equipment: FANUC 31i-MODEL A5
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XR 700 HMC HP horizontal machining centers include standard features that would usually be found on much more expensive machines. A 19.7-inch cube, 60-tool carousel configured ATC, powerful and fast spindle speeds, high rapid rates and small footprint all make the XR 700 HMC HP an incredible value.
These HMCs provide total machining flexibility and versatility and the HP & HPD models can be equipped with up to 120 tools. All models feature a chip-to-chip tool change time of under 6 seconds and include an integrated twin-pallet APC system to increase work throughput while minimizing non-profitable job setup and fixturing operations.
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Travel
- X-axis travel (Longitudinal movement of table): 650mm
- Y-axis travel (Vertical movement of spindle head): 560mm
- Z-axis travel (Cross movement of Column): 560mm
- B-axis travel (Table rotation): 165°(-120°+45°)
- A-axis travel (Table rotation): 360°
Table
- Table working surface: 300x300mm
- Table loading capacity: 80kg(80Nm)
Spindle
- The highest revolving speed: 12000min-1[20000min-1]
- Spindle taper hole: 7/24 taper,No.40(BT40)
Automatic tool changer
- Tool storage capacity: 60 tools[120 and 180 and 240]
APC/PLS
- The number of palettes: 2nd page / [32nd page ]
NC equipment: FANUC 31i-MODEL A5
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XR 700 HMC HPD horizontal machining centers include standard features that would usually be found on much more expensive machines. A 19.7-inch cube, 60-tool carousel configured ATC, powerful and fast spindle speeds, high rapid rates and small footprint all make the XR 700 HMC HPD an incredible value.
These HMCs provide total machining flexibility and versatility and the HP & HPD models can be equipped with up to 120 tools. All models feature a chip-to-chip tool change time of under 6 seconds and include an integrated twin-pallet APC system to increase work throughput while minimizing non-profitable job setup and fixturing operations.
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