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MAG Series
Reduced costs
As far as you are concerned, productivity and profitability come first. This is why every last detail of this machine is designed specifically with maximum customer application in mind. Its very compact design makes its extremely efficient and what’s more, it is equipped with everything you could possibly need for efficient use in everyday production.
And all this at a very reasonable price.
Less loss of time
Your stipulated aim is to reduce all non-productive time to an absolute minimum. This machine will help you achieve this. High-dynamic spindles and axle movements, quick tool changes and shortest chip-to-chip times are only some of the reasons why you can save time for each machining process. See for yourself.
Reduced maintenance costs
You would love to erase the word ‘downtime’ from your vocabulary. This machine will help you attain your goal. By considerably reducing the functional parts and the subsequent use of Mechatronic, this machine is designed to be extremely reliable. Good access to functional elements and a menu-driven diagnostics system also guarantee easy and quick maintenance.
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Makino MAG1:
Effective machining of smaller aluminium structural parts
Makino’s MAG series of 5-axis horizontal machining centres is specifi-cally suited to the just-in-time manufacturing needs of the aerospace industry. The latest offering in this series is the MAG1, a 5-axis machin-ing centre designed to handle quick, high-precision aluminium produc-tion of parts up to 1500 mm.
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HBZ AeroCell: Powerful . Precise. Compact.
The horizontal machining centre sets benchmark worldwide in respect of power, flexibility and compactness. With the innovative and unique palette changing system, which is integrated in the machining centre, a minimum space is required, and you don’t have to miss the advantages of loading and unloading during production. Equipped with one of the most powerful spindles worldwide, the HBZ AeroCell is a real all-rounder, if your task is to machine complex structural parts made of aluminium.
See for yourself and discover the advantages of the innovative and unique horizontal machining centre: from Handtmann.
Technical Details
- Spindle power up to 150 kW / 30.000 rpm
- Chip removal rates up to 12.800 cm³/min
- Accelerations up to 7 m/s²
- Speeds up to 80 m/min
- Integrated palette changer for loading and unloading during production
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Designed for large, aluminum monolithic parts, the MAG4 horizontal machining center delivers high productivity machining to reduce both cutting time and non-cutting time for structural aerospace pieces, including wingboxes, fuselage sections, rudders and a myriad of other components. MAG4 slashes cutting time with high power, high-speed machining and maximizes spindle usage by simultaneously loading and unloading parts during machining. The MAG4 high-speed machining center features innovative A and C axes that equip the reducing gears to virtually eliminates moving wires, tubes or hoses outside of the body. It also combines feedrates up to 1,574 ipm, a 60-tool magazine and a 30,000 rpm spindle to maximize speed and productivity. Table design is modular so it is available in different sizes. The work indexer allows for continuous material flow to and from the machine. The x-stroke variation corresponds when adding structure base units
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The T4 was engineered for machining the largest size of aerospace structural parts.Carbon-fiber-reinforced plastic (CFRP) has been extensively applied to aerospace structural parts to reduce the weight of aircraft and improve their fuel economy. The use of titanium alloys has also been increasing recently because their coefficient of thermal expansion is compatible with that of CFRP. Machining productivity is extremely low for titanium alloys because their hard-to-cut nature limits the cutting speed owing to the relationship with tool wear. Makino has developed the T4 to improve machining productivity for these hard-to-cut materials. Typical machining applications for the T4 include edge frames and pylons.
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A66ε-5XD
The productive machine impresses with its short tool change times and quick chip-to-chip times of 2.9 seconds and high dynamics which is provided by a direct drive system. 5-face precision machining of parts weighing up to 250 kg, an HPC spindle with up to 27,000 min-1 and spindle core cooling are also distinguishing features of the A66å-5XD, as well as the compact micro-computer control system Professional 5 (FANUC System 310 is-A) with integrated, foresighted intelligence (Super GI.4.).
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SPECHT® 500 DUO
* Particularly suitable for high-output Agile Systems
* Processing center with two mutually-independent spindles
* Two circular indexing tables allow two work-pieces to be processed simultaneously
* No pallet-changer
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H5 Series (H5 800/H5 1000)
Increase productivity. Simplify complex parts processing.
MAG Cincinnati's H5 Series of 5-Axis horizontal machining centers are designed to be highly flexible and easily adapted to changing part requirements. Whether you require high-speed, high-accuracy machining for aluminum parts or the kind of high-torque machining required for cast iron or steel, H5 machines can be configured to meet your needs.
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SPECHT® 500 HMC
* Any combination of A or B axis to enable 4 or 5 axis machining of prismatic or complex components.
* Single or dual ball screw drives for standard or high thrust machining operations.
* Linear motor drives for outstanding acceleration/deceleration and velocity, providing high productivity and backlash free circular or helical interpolation.
* MAG Direct drive A and B axis tables providing extremely high table RPM and maintenance free (zero backlash) operation.
* Simple low cost manual clamping or for higher production requirements, automatic hydraulic clamping at either the load position, the A or B axis work table, or both load and work position.
* Self contained coolant and chip handling systems for stand-alone machines or individual pump back units for cell based central coolant systems.
* The SPECHT® 500 and 630 HMC are both available with Minimum Quantity Lubrication (MQL) machining capability, allowing you to machine many materials without the need for conventional coolant systems and the associated energy consumption, maintenance and disposal costs.
* High speed, high capacity MAG 40-160 pocket tool changers to reduce cycle time and minimize production interruptions for tool change.
* A choice of Fanuc, Siemens or Bosch Rexroth CNC systems for high performance and compatibility with your existing systems.
* A wide range of MAG motorized spindles offering high torque for hard to machine materials or high RPM spindles for machining of aluminum or magnesium work pieces.
* Your choice of CAT 40, CAT 50, HSK 63 and HSK 100 tool connections to suit the machining application or for compatibility with your existing tooling.
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=NMH10000 DCG=
The fusion of cutting-edge technologies has overturned conventional wisdom about parts machining.
Thanks to Mori Seiki's unique technology "DCG® (Driven at the Center of Gravity)" and "DDMTM (Direct Drive Motor)" technology, the high-precision,
5-axis control horizontal machining center NMH SERIES offers the best
parts machining in the world. By combining DCG® for outstanding
acceleration and low vibration on the 3 linear axes and DDMTM for the
world's fastest rotary 2-axis control, we created this new-generation
5-axis machine which offers unparalleled performance.
The fusion of cutting-edge technologies has overturned conventional wisdom about parts machining.
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= NMH6300 DCG =
The world's best 5-axis control takes parts machining efficiency to new heights.
Thanks to Mori Seiki's unique technology "DCG® (Driven at the Center of Gravity)" and "DDM™ (Direct Drive Motor)" technology, the high-precision, 5-axis control horizontal machining center NMH6300 DCG offers the best parts machining in the world.
DCG® achieves incredible acceleration and low vibration on the 3 linear axes, and the DDM™ allow the world's fastest rotary 2-axis control.
By combining these 2 unique technologies, we have created a new generation of 5-axis machines which other companies can't match.
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The range of the Horizontal-type Milling-Boring Machines is composed from :
Aries 2R
is a boring-milling machine with movable column and small-section closed ram in order to machine in a tight space.
Aries 3
is a boring-milling machine with movable column.
It is available in two versions:
Aries 3R
featuring a small-section closed ram in order to machine in a tight space.
Aries 3H
is a boring-milling machine with movable column, milling headstock for heavy machining operations and attachment heads for heavy chip-cutting.
Aries 4H
is a boring-milling machine with movable column, milling headstock for heavy machining operations and attachment heads for heavy chip-cutting.
Aries 5 - FAF
is a boring-milling machine with movable column,milling headstock for heavy machining operations and attachment heads for heavy chip-cutting
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The MCR models, consist in horizontal machining centres for different workpiece sizes. The features in common are: reliable and cost-effective cutting operations, very high manufacturing accuracy, maximum availability rate and outstanding performance. The different system components allow an optimum design and extension of the range, depending on the individual machining operation.
For workpieces up to a weight of 30.000 kg
The MCR series machining centres allow the precise and economic machining of workpieces made of cast iron or steel, for example:
- Diesel engine blocks
- Conrods
- Electric motors
- Side columns
- Injection moulding plates
- Turbine blades
- High-capacity gear boxes etc.
Different machine sizes
The pallet size designates the MCR machining centres. MCR 60, MCR 80 and MCR 120-80 are suitable for workpieces up to 3.000 kg. Larger workpieces up to a weight of approx. 30.000 kg are machined on the machining centres MCR 100 to MCR 160 (pallet size 1000 x 1000 mm up to 2000 x 2500 mm).
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Technical Specifications
Number of axes: 5
Axes Stroke: 1.200mm x 850mm x 850mm
Pallet Dimensions (mm): diametro 400
Rapid feeds (n/min.): 75,0
Rotary table - number of positions: 3.600.000
Rotary table - rotation speed (rpm): 60
Tool change: Capto C6
Max torque (Nm): 180/400/400
Power (Kw): 40,0/65,0/65,0
Spindle rotation speed: 14.000/12.000/10.000
Linear axes measuring system: pressurized Heidenhain optical scales
Rotating axes measuring system: pressurized Heidenhain optical scales
Dividing head: Yes
General description
No longer single plants but a flexible multiprocess system that has developed into a truly complete RANGE.
For many years MCM has been producing plants that integrate turning, milling and grinding operations, at first according to the client’s specific requirements, but today that experience has become a consolidated acquisition extended to the whole range.
MCM has progressed the concept of Multitask in response to the user and the user’s need for increasingly flexible solutions while still maintaining high standards of precision and reliability.
The attached specifications show just one of the many complex applications produced.
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The basic concept of Vertiflex is the combination of a number of horizontal and vertical axis machining modules assembled on a single base. The self-supporting and monolithic structure in electro-welded steel guarantees high static and dynamic rigidity.
Maximum flexibility results in:
- possibility of machining infinite shapes and configurations of pieces with dimensions which can be fitted into a cube having a 300/450 mm side;
- machining on 5 sides with only one chucking to obtain high quality finished parts;
- up to 8 spindles working simultaneously to obtain short cycle times:
- minimum set-up times;
- free loading/unloading station.
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Horizontal boring, drilling and milling machine controlled in five axes for multi-sided machining of parts up to a size of 2 x 1.6 x 1.2 m and a maximum weight of 6 tons. AC drive equipment, backlash-free ball lead screws and compact linear roller guides are the keystones for efficient manufacture, achieving highest machining accuracies and low-maintenance operation. Automatic tool and pallet changers sustain universal application of machine as a machining center. Comprehensive accessories such as various milling heads, NC facing heads and support bearings are to enhance the universal application of UNION machine being well known for preservation of long-term precision and lifetime.
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Technical Specifications
Number of axes: 5
Axes Stroke: 700mm x 715mm x 850mm
Pallet Dimensions (mm): 500 x 500
Rapid feeds (n/min.): 50,0
Rotary table - number of positions: 3.600.000
Rotary table - rotation speed (rpm): 60
Tool change: ISO 50 / HSK-A100
Max torque (Nm): 372/420/372
Power (Kw): 58,5/22,0/58,5
Spindle rotation speed: 8.000/12.000/14.000
Linear axes measuring system: pressurized Heidenhain optical scales
Rotating axes measuring system: Encoder Heidenhain
Tilting table: Yes
General description
The work center is equipped with an extra-rigid tilting table to ensure maximum precision. The continually improved performance of the Clock 700 5 AXES has provided automotive, aerospace and mechanical industries with benchmark solutions to their working process problems.
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Travel
- X-axis travel (Longitudinal movement of table): 1100mm
- Y-axis travel (Vertical movement of spindle head): 800mm
- Z-axis travel (Cross movement of Column): 800mm
Table
- Table working surface: 800×800mm
- Table loading capacity: 1500kg
Spindle
- The highest revolving speed: 10000min-1[6000min-1, 15000min-1, 18000min-1]
- Spindle taper hole: 7/24 taper,No.50(BT50)
Automatic tool changer
- Tool storage capacity: 60 tools[90-450]
APC/PLS
- The number of palettes: 2nd page / [5th page ]
NC equipment: FANUC 31i-MODEL A5
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The Rock machining centers with the Rock 2600 and Rock 3500 ranges, along with the Rock 1900 version with tilting table - are designed for roughing and finishing large workpieces. They are characterized by high flexibility and a strong structure.
The elements that guarantee excellent results in terms of precision and efficiency in all production environments include:
- thermal stabilisation of the spindle head;
- optimised static and dynamic functioning through Finite Element Analysis;
- prismatic guides with hybrid sliding system (roller slides for load support with low friction and scrape-finished turcite surfaces for vibration damping);
- direct measuring system with pressurised optic lines;
- Y-axis balanced through a closed loop hydraulic system.
Modularity and expandability permit the creation of a customised product, which can be integrated in flexible cells and production systems for non-supervised machining.
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Technical Specifications
Number of axes: 5
Axes Stroke: 600mm x 650mm x 700mm
Pallet Dimensions (mm): 400 x 500
Rapid feeds (n/min.): 75,0
Rotary table - number of positions: 3.600.000
Rotary table - rotation speed (rpm): 60
Tool change: HSK A63
Max torque (Nm): 113/69/67
Power (Kw): 52,0/33,0/44,0
Spindle rotation speed: 16.000/20.000/28.000
Linear axes measuring system: pressurized Heidenhain optical scales
Rotating axes measuring system: pressurized Heidenhain optical scales
Tilting table: Yes
General description
Precision, Productivity and great versatility. These are Concept's watchwords. The machine is highly modular and extremely compact (150x600x300h cm), and can safely deal with all the requirements of modern mechanical machining in 4-, 5- and 6-axis versions.
The barycentric-axis driven structure combines top speeds with extreme precision and rigidity.
Concept can be equipped with a flush wheel-type tool magazine, or with a vertical rack-type tool magazine for a larger quantity of tools.
Concept can also be configured as a 5-axis multitasking machine for turning, milling and grinding operations.
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- Horizontal machine 5 axis, 12 to 218 tools
- Strokes X - Y - Z: 700 x 700 x 700 mm
- Maxi dimension of pallets: 500 x 500 mm or 500 x 630 mm
- Maxi work pièce: 700 x 800 mm
- Spindle 24 kW, SK 40 or HSK A63 12'000 or 24'000 RPM
- Positioning accuracy bidirectional A (ISO 230-2): 4 um
- Repeatability of positioning R (ISO 230-2): 2 um
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- Horizontal machine 5 axis, 30 to 250 tools
- Strokes X - Y - Z: 1200 x 1100 x 1100 mm
- Maxi dimension of pallets: 800 x 800 mm or 800 x 1000
- Maxi work pièce: l'200 x l'200 mm
- Spindle 34 kW, SK 50 or HSK A100, 12'000 RPM
- Positioning accuracy bidirectional A (ISO 230-2): 5 um
- Repeatability of positioning R (ISO 230-2): 2 um
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The OMNI-FLEX line includes several very different machining systems. Each system has been designed as the ideal solution for a broad range of manufacturing challenges. OMNI-FLEX machines allow the machining of an infinite number of part shapes and configurations within a broad working area with high-speed chip-to-chip capabilities. They are ideally suited for the machining of complex parts in small batches.
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- ARES -
The range of 5-axis CNC machining centres is featured by a large working envelope,fully enclosed, which ensures maximum operational and environmental safety.
- Rigidity and accuracy -
A sturdy portal structure with driven gantry, high dynamic performance, modularity and power make it possible to carry out high quality 3-D surfaces and components in 5-axis mode (even in a pendular cycle).
- Applications -
Ares offers versatility, performance and programming user-friendliness, characteristics that can be exploited in the 5-axis machining of components for moulds and stamps and other complex formed workpieces.
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Travel
- X-axis travel (Longitudinal movement of table): 2100mm
- Y-axis travel (Vertical movement of spindle head): 1500mm
- Z-axis travel (Cross movement of Column): 1500mm
- W-axis travel(Cross movement of quill): 300mm
Table
- Table working surface: 1500x1500mm
- Table loading capacity: 12000kg
Spindle
- The highest revolving speed: 2800min-1[10000min-1]
- Spindle taper hole: 7/24 taper,No.50(BT50)
Automatic tool changer
Tool storage capacity: 60 tools[90-450]
APC/PLS
- The number of palettes: 2nd page / [5th page ]
NC equipment: FANUC 31i-MODEL A5
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The DHP Series with an APC was developed is response to demands from the market for greater productivity.It offers high precision, high speed and a high level of automation, and will increase customer's competitiveness.
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The HTX500 is challenging conventional wisdom that Hurcos are only for the small job shops. These horizontal machining centers routinely match the performance of machines costing twice as much.
The unique traveling column provides the speed and precision required for advanced machining processes, but compared to other, typical vertical machining center with a similar design concept, the HTX is capable of much higher contour machining rates with superior surface finishes.
Equipped with high-speed microprocessors, huge RAM and hard drive memories, the Hurco control easily links 2D, 3D and multi-sided machining programs with its CAM compatibility.
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